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Himansu Sekhar Pradhan
111EI0254
24/03/2015
Under the supervision of
Prof. D.P. Acharya
Implementation of an Embedded System
For Real Time Monitoring of Vehicular
Movement in Mining Sites
Department of Electronics and Communication Engineering
TABLE OF CONTENTS
Sl No TITLE PAGE
NO
1 Motivation 3
2 Project Specific Requirements 4
3 View of an Open Mine 5
4 Proposed Block Diagram 7
5 Work done in this semester 8
6 Vehicle Module 9
7 SIM900 GSM Module 10
8 Results 11
9 Schematics and Layout 12
10 References 13
MOTIVATION
 In the mining process a common challenge is to effectively utilize the earth moving
equipment such as dumpers and excavators in real time.
 If these dumpers can be monitored right from their loading point till the ore processing
plant then the cycle time can be greatly reduced. Optimisation of their movement
would make the mining process efficient and improve the throughput of the overall
system.
 In normal situations almost all mines suffer from the problem of having access to
standard networks for communication as deep mining point is roughly 100 meters
below the normal level where ordinarily GSM network is not available.
 The structure of the mines also differ from one another. Hence no standard hardware
and software solution exists which could be used for all mines for their process
monitoring.
 Hence an embedded system is to be developed to keep a track of the vehicular
movement in mines based on which personnel in the control room can send directions
to those vehicles.
 Monitoring each vehicle movement through wireless network in the control room.
 Monitoring the weight measured and recorded in the weigh bridge in the control room
through wireless transmission.
 Providing necessary direction to the vehicle for effective management.
Project Specific Requirements :
 To design and deploy an efficient embedded electronic hardware system for installation
in vehicles.
 To develop software system for configuration and operation of the hardware installed in
vehicles.
 To develop software for control room server for logging of above data in the database.
 To develop software for virtual display of the vehicle location over a screen.
 To provide communication for necessary management of the tracked vehicles.
Objective :
View of an open cast mine
STRUCTURE OF AN OPEN CAST MINE SYSTEM
UNDER CONSIDERATION
Controller
GPS
Short Range
Communication
GSM based
Communication
Receiver with GUI
Controller
Short Range
Communica
tion
GSM
GPRS
GATEWAY
INTERNET
PROPOSED BLOCK DIAGRAM OF THE COMPLETE
SYSTEM TO BE DEVELOPED
VEHICLE UNIT
SWITHOVER UNIT
Work done in this semester
Completed works:
 Developed the vehicle module.
 Developed the switchover module.
 Developed software system for configuration and operation of the hardware
installed in vehicles.
 Developed software for control room server for logging of above data in the
database.
 Developed web page for virtual display of the vehicle location over a screen.
Current works :
 PCB design of the above modules to have a compact and efficient structure.
 Optimisation of the developed software system for configuration and
operation of the hardware installed in the vehicles.
 Addition of features to the developed modules.
 Modifying the webpage as per the requirements.
Vehicle Module( Consists of both Hardware and
Software)
Snapshot of the Vehicle and
Switchover Module
 GSM/GPRS TTL -Modem works on frequencies
850 MHz, 900 MHz, 1800 MHz and 1900 MHz.
 The Modem is designed with 3V3/5V TTL
interfacing circuitry, which allows you to
directly interface to 5V microcontrollers(
PIC,Arduino,AVR ect) as well as 3V3
Microcontrollers
( ARM,ARM Cortex XX) .
 The baud rate can be configurable from 9600-
115200 through AT command. Initially
Modem is in Autobaud mode.
 This GSM/GPRS TTL Modem is having internal
TCP/IP stack to enable you to connect with
internet via GPRS. It is suitable for SMS as well
as DATA transfer application .
 Built in SIM Card holder.
 Normal operation temperature: -20 °C to +55
°C
 Input Voltage: 5V-12V DC
 Dimensions: 24*24*3mm
 Control via AT commands ( SIMCOM enhanced
AT Commands)
 Low power consumption: 1.0mA(sleep mode)
SIM900 GSM MODEM :
List of used AT Commands
AT+IPR
AT+CPIN?
AT+CSQ
AT+CREG?
AT+CGATT?
AT+CSTT
AT+CIICR
AT+CIFSR
AT+CIPSTART
AT+CIPSEND
AT+CIPMUX
AT+CIPMODE
AT+CIPCLOSE
AT+CIPSHUT
AT+CIPQSEND
AT+CIPACK
IP Address : 14.139.208.82
Snapshot of the webpage showing details of the vehicle position
Snapshot of the webpage showing the current position of the vehicle in map
Schematic Diagram of the Vehicle Module by using Eagle CAD program
Printed Circuit Board Layout of the Vehicle Module
[1]GSM component description. Available from :
<http://www.rhydolabz.com/index.php?main_page=product_info&
products_id=1076>[2 January 2015]
[2]XBEE configuration. Available from :
<http://www.Digi.com>[5January 2015]
[3]Arduino tutorials. Available from :
<http://arduino.cc/en/Main/arduinoBoardMega>[10 January 2015]
[4]Electronics components. Available from :
<http://www.sparkfun.com>[22 January 2015]
[5]PCB design tutorials. Available from :
< http://www.jeremyblum.com/tag/pcb/>[ 23 February 2015]
REFERENCES
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111ei0254ppt8thsem

  • 1. Himansu Sekhar Pradhan 111EI0254 24/03/2015 Under the supervision of Prof. D.P. Acharya Implementation of an Embedded System For Real Time Monitoring of Vehicular Movement in Mining Sites Department of Electronics and Communication Engineering
  • 2. TABLE OF CONTENTS Sl No TITLE PAGE NO 1 Motivation 3 2 Project Specific Requirements 4 3 View of an Open Mine 5 4 Proposed Block Diagram 7 5 Work done in this semester 8 6 Vehicle Module 9 7 SIM900 GSM Module 10 8 Results 11 9 Schematics and Layout 12 10 References 13
  • 3. MOTIVATION  In the mining process a common challenge is to effectively utilize the earth moving equipment such as dumpers and excavators in real time.  If these dumpers can be monitored right from their loading point till the ore processing plant then the cycle time can be greatly reduced. Optimisation of their movement would make the mining process efficient and improve the throughput of the overall system.  In normal situations almost all mines suffer from the problem of having access to standard networks for communication as deep mining point is roughly 100 meters below the normal level where ordinarily GSM network is not available.  The structure of the mines also differ from one another. Hence no standard hardware and software solution exists which could be used for all mines for their process monitoring.  Hence an embedded system is to be developed to keep a track of the vehicular movement in mines based on which personnel in the control room can send directions to those vehicles.
  • 4.  Monitoring each vehicle movement through wireless network in the control room.  Monitoring the weight measured and recorded in the weigh bridge in the control room through wireless transmission.  Providing necessary direction to the vehicle for effective management. Project Specific Requirements :  To design and deploy an efficient embedded electronic hardware system for installation in vehicles.  To develop software system for configuration and operation of the hardware installed in vehicles.  To develop software for control room server for logging of above data in the database.  To develop software for virtual display of the vehicle location over a screen.  To provide communication for necessary management of the tracked vehicles. Objective :
  • 5. View of an open cast mine
  • 6. STRUCTURE OF AN OPEN CAST MINE SYSTEM UNDER CONSIDERATION
  • 7. Controller GPS Short Range Communication GSM based Communication Receiver with GUI Controller Short Range Communica tion GSM GPRS GATEWAY INTERNET PROPOSED BLOCK DIAGRAM OF THE COMPLETE SYSTEM TO BE DEVELOPED VEHICLE UNIT SWITHOVER UNIT
  • 8. Work done in this semester Completed works:  Developed the vehicle module.  Developed the switchover module.  Developed software system for configuration and operation of the hardware installed in vehicles.  Developed software for control room server for logging of above data in the database.  Developed web page for virtual display of the vehicle location over a screen. Current works :  PCB design of the above modules to have a compact and efficient structure.  Optimisation of the developed software system for configuration and operation of the hardware installed in the vehicles.  Addition of features to the developed modules.  Modifying the webpage as per the requirements.
  • 9. Vehicle Module( Consists of both Hardware and Software)
  • 10. Snapshot of the Vehicle and Switchover Module
  • 11.  GSM/GPRS TTL -Modem works on frequencies 850 MHz, 900 MHz, 1800 MHz and 1900 MHz.  The Modem is designed with 3V3/5V TTL interfacing circuitry, which allows you to directly interface to 5V microcontrollers( PIC,Arduino,AVR ect) as well as 3V3 Microcontrollers ( ARM,ARM Cortex XX) .  The baud rate can be configurable from 9600- 115200 through AT command. Initially Modem is in Autobaud mode.  This GSM/GPRS TTL Modem is having internal TCP/IP stack to enable you to connect with internet via GPRS. It is suitable for SMS as well as DATA transfer application .  Built in SIM Card holder.  Normal operation temperature: -20 °C to +55 °C  Input Voltage: 5V-12V DC  Dimensions: 24*24*3mm  Control via AT commands ( SIMCOM enhanced AT Commands)  Low power consumption: 1.0mA(sleep mode) SIM900 GSM MODEM :
  • 12. List of used AT Commands AT+IPR AT+CPIN? AT+CSQ AT+CREG? AT+CGATT? AT+CSTT AT+CIICR AT+CIFSR AT+CIPSTART AT+CIPSEND AT+CIPMUX AT+CIPMODE AT+CIPCLOSE AT+CIPSHUT AT+CIPQSEND AT+CIPACK IP Address : 14.139.208.82
  • 13. Snapshot of the webpage showing details of the vehicle position
  • 14. Snapshot of the webpage showing the current position of the vehicle in map
  • 15. Schematic Diagram of the Vehicle Module by using Eagle CAD program
  • 16. Printed Circuit Board Layout of the Vehicle Module
  • 17. [1]GSM component description. Available from : <http://www.rhydolabz.com/index.php?main_page=product_info& products_id=1076>[2 January 2015] [2]XBEE configuration. Available from : <http://www.Digi.com>[5January 2015] [3]Arduino tutorials. Available from : <http://arduino.cc/en/Main/arduinoBoardMega>[10 January 2015] [4]Electronics components. Available from : <http://www.sparkfun.com>[22 January 2015] [5]PCB design tutorials. Available from : < http://www.jeremyblum.com/tag/pcb/>[ 23 February 2015] REFERENCES