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Asphalt brochure
1. PUMPING ASPHALT
â Pumps designed specifically
for asphalt applications
â Variety of problem-solving
sealing options
â Variety of jacketing options
â Quick time to temperature
Experience Shows ⢠Innovation Flows
A UNIT OF CORPORATION
2. OUR EXPERIENCE SHOWS IN . . .
Service to the Asphalt Industry
Viking Pump has supplied steam-jacketed pumps Vikingâs commitment to customer needs is reflected in
to the asphalt industry since 1933. As the industry has our international network of knowledgeable, factory-
evolved, so have our products. trained, stocking distributors. They provide expertise
in selection, installation, commissioning, operation and
Working with asphalt professionals worldwide,
service. And theyâre backed by the extensive technical
VikingÂŽ has analyzed how different asphalts â from
expertise of Vikingâs field sales team and Customer
straight-runs to cutbacks, emulsions, blown, filled, and
Support Centers
polymer-modified â affect pump performance. Looking
even further, weâve minimized pumpsâ impact on asphalt
characteristics and performance. By responding with
new designs, sizes, materials, options and operating
parameters, weâve worked to satisfy each unique asphalt
application.
Mechanical Seals Pay Off in New Mexico
Mechanical seals have performed well To meet the challenge, Viking
for over a decade at a New Mexico bulk developed a system for directing
asphalt storage facility. They have paid low pressure steam to the seals. By
for themselves over and over, according flushing out residue asphalt there,
to Mitch Taylor of T.P. Pump, the Viking the mechanical seals donât crack
distributor who installed the heavy-duty or break.
pumps at the plant. âAfter more than a decade, weâve had
âThis customer was concerned about to replace just two of the ten mechanical
cleanliness and waste. They did not seals originally installed,â said Taylor.
want any material loss,â he explained.
3. Problem-Solving Innovation
By working closely with customers, VikingÂŽ has Lip Seal
developed breakthrough products with widespread Low cost seal for all clean
asphalts, requires steam or
applications. hot oil quench.
The traditional braided packing seal used in most
asphalt pumps necessarily leaks to keep moving
parts lubricated. Customers interested in reducing
the costs of lost product, downtime and disposal,
as well as fugitive emissions, helped Viking develop
retrofittable, cartridge-style lip and mechanical seals Single Mechanical Seal
that make leaking seals a thing of the past. With hard faces for clean and
filled asphalts, requires steam
Our customer relationships are true partnerships. quench.
By listening and learning while out in the field, we
have accomplished more together than we could on
our own.
Double Mechanical Seal
With hard faces for clean and
filled asphalts, requires
pressurized barrier fluid.
4. Refineries Terminals
OUR EXPERIENCE SHOWS IN . . .
Refineries Terminals
This is where asphalt production begins, Speed is critical in terminal operations. So loading,
and if it doesnât move smoothly here, there may be unloading, and blending equipment all need to function
problems down the road â or on the roof. Viking Pump quickly and reliably.
delivers on the challenges facing todayâs refiners.
Bi-directional pumps are one way Viking has helped
Our cast steel asphalt pumps withstand extreme streamline terminal flows. Instead of requiring two sets
temperature changes without damage. Able to manage of pumps, drives and piping, a single pump can change
viscosities up to 2,000,000 SSU, a heavy-duty VikingÂŽ direction to load or unload with equal efficiency. We
pump can handle asphalt or any other hydrocarbon, also speed up asphalt transfer with a powerful suction
providing year-round versatility for seasonal asphalt lift that allows pumps to draw down rapidly from
producers. the top ports of barges, railcars or tankers during
unloading, cutting investment expense and energy use.
With flow capabilities up to 363 mÂł/hr (1600 gpm),
Viking pumps swiftly convey asphalt through processing
operations to storage to transport, helping to ensure
that delivery is on-time and productivity on-target.
Along the way, our pumps handle long pipeline head
losses, thanks to discharge head capabilities up
to 462 feet at 14 bar (200 psi).
5. Photo courtesy of Reichel Drews Inc.
Hot Mix Plants Roofing
Hot Mix Plants Roofing Plants
For many hot mix manufacturers, the paving season Asphalt used for roofing products is another breed.
is short. When demand is high, they need to operate 24/7. With crushed limestone and other abrasive agents, filled
Downtime must be kept to a minimum. asphalt takes on the texture of liquid sandpaper. Thatâs
What hot mixers need is simple, dependable pump why hardened, heavy-duty Viking Pumps are such a
operation â year in and year out. Even after sitting sound investment. Specially designed for roofing
dormant all winter. Our internal gear design uses just applications, they feature cast steel housings and
two moving parts for reliable operation and easy tungsten carbide bushings and seals. With pumps
maintenance. durable enough to last years instead of months, VikingÂŽ
can help cut life-cycle costs dramatically.
And when paving season is on and demand is
high, hot mixers can rely upon Viking's vast stocking Asphalt fumes can be unpleasant for indoor plant
distributor network to provide fast and knowledgeable workers as well. With the option of single or double
service â whether itâs repairs, replacement parts or mechanical seals, Viking can virtually eliminate fugitive
complete pumps. emissions from asphalt pumps.
Viking: The Pump of Choice
Vikingâs are the preferred pumps ⢠Tar kettles, or portable heat-and-
in other asphalt applications as well, spray units, for on-site roofing
including: build-up, foundation-sealing and
⢠Distributor trucks, for spray crack-filling.
injection to fill and coat roadbed ⢠Asphaltic insulation in automotive
aggregate. and appliance manufacturing lines
⢠Pipe lining, where liquid asphalt for sound deadening.
is used to line sewer pipe in-plant ⢠Aluminum refining, for pumping
and in-place. pitch to mix with bauxite.
6. Cartridge triple Jacketed head and rotor
lip seal bearing sleeve (in yellow)
Internal Gear
General Purpose Pump
pumping principle
OUR EXPERIENCE SHOWS IN . . .
Pump Engineering
As a leading manufacturer of internal gear, General Purpose Asphalt Pumps
external gear and rotary lobe pumps, VikingÂŽ knows
positive displacement pumps. And we know asphalt.
That adds up to engineered solutions that make
sense in the field.
The internal gear pumping principle that Viking
developed nearly a century ago is still the preferred
technology for asphalt pumping today. A simple,
two-moving-part design ensures reliable operation.
For low pressure transfer of clean blended or cut-
Features and benefits include:
back asphalts, Viking offers jacketed General Purpose
⢠Bi-directional flow, to allow a single pump asphalt pumps. The âfloatingâ rotor on these pumps is
to load and unload. a simple, economical design.
⢠A single stuffing box and shaft seal, to hold Options include:
down maintenance costs. ⢠Packed, lip seal or mechanical seals.
⢠Excellent suction lift for top-of-tank and ⢠Cast iron construction.
barge unloading.
⢠Steel fitted for high viscosities.
⢠Minimal shearing on shear-sensitive
Model No. (Cast Iron) Specifications
emulsions.
Mech. Capacity Pressure Ports
Solutions Tailored To Your Needs Packed
Seal GPM MÂł/Hr PSI BAR In.
For each unique type of asphalt, Viking has a unique HL34 HL434 20 4.5 100 7 1.5
pumping solution. Vikingâs knowledge base provides KK34 KK434 50 10 100 7 2
LQ34 LQ434 90 20 100 7 2.5
field-tested operating speeds, clearances, materials and
Q34 Q434 200 45 75 5 3
options that ensure your success.
M34 M434 280 64 75 5 4
N34 N434 450 102 75 5 5
7. Back pull-out
Threaded thrust bearing housing seal design
fixes rotor clearance, allows
adjustment
Jacketed head and
bracket (in yellow)
Heavy Duty Pump
Cartridge single Universal Seal design permits switching
mechanical seal from packing to component seals or
cartridge seals in field
Model No. (Cast Iron) Specifications
Mech. Capacity Pressure Ports
Packed
Seal GPM MÂł/Hr PSI BAR In.
Heavy Duty Asphalt Pumps H224A H4224A 15 3.4 200 14 1.5
HL224A HL4224A 30 6.8 200 14 1.5
HL224AH* HL4224AH* 50 11 125 9 1.5
K224A K4224A 75 17 200 14 2
K224AH* K4224AH* 90 20 125 14 2
KK224A KK4224A 100 23 200 14 2
KK224AH* KK4224AH* 120 27 125 9 2
L224A L4224A 135 30 200 14 2
L224AH* L4224AH* 210 48 125 9 2
LQ224A LQ4224A 135 30 200 14 2.5
LQ224AH* LQ4224AH* 210 48 125 9 2.5
LL224A LL4224A 140 32 200 14 3
LS224A LS4224A 200 45 200 14 3
LS224AH* LS4224AH* 230 52 125 9 3
Q224A Q4224A 300 68 200 14 4
QS224A QS4224A 500 114 200 14 6
M225 M4225 420 95 200 14 4
For emulsions, filled asphalts, high pressure and N324A N4324A 600 136 200 14 6
N324AH* N4324AH* 685 155 125 9 6
refinery applications, VikingÂŽ Heavy Duty jacketed R324A R4324A 1100 250 200 14 8
pumps feature a thrust bearing that fixes the rotor RS324A RS4324A 1600 363 125 9 8
position in the head, so users can set precise * AH designation is for high flow pump.
clearances and compensate for wear over time.
Service and Retrofits
Options for these durable pumps include:
Want to upgrade your existing pumps?
⢠Universal Seal pumps with a three year Consider:
warranty. Allows changing from packing ⢠Hardened parts (bushings, pins) to eliminate
to component seals or cartridge seals in excessive wear.
the field.
⢠Temperature monitoring using thermowell
⢠Behind-the-rotor seal options. on bracket.
⢠Steel, ductile iron or cast iron construction. ⢠Mechanical seals to replace packing.
For information, contact your local authorized
⢠Special bushing materials and hardened parts.
Viking Pump Distributor.
8. Worldwide Leader Since 1911 for Positive Displacement
Pumping Solutions for Industrial, OEM, and
A Unit of IDEX Corporation Sanitary Applications.
Innovation and Experience Material Options Matched to Quality Manufacturing
Viking Pump has been a pump industry Application Viking uses ISO9001-2000, ISO14001,
leader and innovator since its founding in Viking's dedicated iron and alloys foundries Six-Sigma, and Lean/Kaizen in its worldwide
1911. We continue to build on our ever provide pump construction materials from manufacturing and assembly processes to
growing experience delivering innovative new cast iron to HastelloyÂŽ. Application-specific remove waste, reduce development costs,
pumping solutions, including custom designs, materials of construction extend pump life and deliver superior products on schedule.
to many thousands of customers who use significantly, while reducing maintenance Dedicated Viking foundries and manufacturing
millions of Viking ÂŽ pumps in some of the worldâs and unplanned downtime, which enables facilities utilize state-of-the-art CNC equipment
toughest applications. increased production and a better bottom line. to assure unmatched quality is built into
every pump. Viking products also meet
Broad Performance Range Liquid Integrity Protection the applicable standards or certification
Capacity: Viking has developed multiple positive requirements for ATEX, CE, DIN, EHEDG,
0.5 to 360 MÂł/Hr (0.1 to 1600 GPM ) displacement pump principles to protect BSP, JIS, ANSI, UL, 3-A and others.
Pressure: shear-sensitive liquids, and low-shear options
0 to 172 Bar (0 to 2500 PSI) to prevent damage to fibers, polymers, and Custom Designed Solutions
Temperature: Viking has provided custom designed pumps
solids. Full-jacketing options provide precise
-40°C to 370°C (-40°F to 700°F)
temperature control throughout the pump. to end-users and OEMs since its first pump
Viscosity:
The Viking Mag DriveÂŽ and other seal options in 1911, when Viking invented the gear-within-
0.5 to 1,000,000 cSt (28 to 4,500,000 SSU)
prevent fluid contact with air, assuring liquid a-gear pumping principle to remove water
integrity. from a rock quarry. Today, enabled by Viking's
Ultimate in Sealing Solutions engineering staff, extensive applications
Vikingâs offering of packing, component
mechanical seals, cartridge seals, and
Local Applications and experience, and in-house foundries, more
sealless Mag Drive technology provides the Engineering Support than 20% of Viking's sales are new Viking
Over 245 Authorized Viking Pump Distributors in designs, or pumps designs derived from more
best choices for sealing flexibility needed to
68 countries provide local application support and than 1000 Viking catalog pumps with more than
provide your application a customized sealing
service, backed by Viking Application Engineers 40,000 active configurations. So, whether you
solution every time - saving you money, time,
and Viking Region Managers strategically are an end-user or an OEM, Viking can provide
and unplanned downtime.
located around the world. custom designed pumping solutions to meet
your specific needs.
For more information, contact your local authorized Viking Pump Distributor or contact Viking at:
VIKING PUMP, INC.
A Unit of IDEX Corporation
P.O. Box 8
Cedar Falls, Iowa 50613-0008 U.S.A.
Telephone: (319) 266-1741
Fax: (319) 273-8157
Email: info.viking@idexcorp.com
Web site: www.vikingpump.com
CANADA LATIN AMERICA EUROPE MIDDLE EAST ASIA-PACIFIC GROUP
Viking Pump of Canada, Inc. Viking Pump (Latin America) Viking Pump (Europe) Ltd. IDEX Middle East FZE Singapore China - Shanghai China - Beijing China - Guangzhou India - Mumbai
Windsor, Ontario D.F. Mexico C.F. Shannon, Ireland Dubai, UAE Phone: +65-6763-6633 Phone: +86-21-5241-5599 Phone: +86-10-6522-7567/27 Phone: +86-20-3886-6156 Phone: +91-22-6678-0048/53
Phone: (519) 256-5438 Phone: +52 (5) 5255-1357 Phone: +353 (61) 471933 Phone: +971-4-2257978 Fax: +65-6764-4020 Fax: +86-21-5241-8339 Fax: +86-10-6522-7563 Fax: +86-20-3886-2776 Fax: +91-22-6678-0055
Fax: (519) 256-5070 Fax: +52 (5) 5255-1356 Fax: +353 (61) 475046 Fax: +971-4-2259796 www.idexapg.com www.idexapg.com www.idexapg.com www.idexapg.com www.idexapg.com
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Š Viking Pump, Inc. Copyright 2007 Printed in U.S.A. 9/2007 Form No. 381-B