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Design of Wind Turbine
             Controllers in SimulationX
                 MAS407 Modelling & Simulation of Mechatronic Systems
                                    Autumn 2012
                            University of Agder, Norway


                             Subodha Tharangi Ireshika
                             Dimuthu Dharshana Kodippili Arachchige
                             Bernard Sisara Gunawardana
12/13/2012                                                       1
                             Jagath Sri Lal Senanayake
 Introduction
 Verifying Regions in Wind Power Controlling
 Design of Controllers
 Design of Gear Box
 Simulation Results
 Demonstration




12/13/2012                                      2
12/13/2012   3
Wind                   High-speed Shaft
   Sensors                              Mechanical brake
                                         Gearbox
                                                            Blade
 Generator

                                                           Pitch drive




                                                           Hub
             Yaw drives


                     Rotor main shaft        Main bearing
12/13/2012                                                               4
12/13/2012   5
 Turbine starts generating power at lower set wind speed.
              Power increases with increase in wind speed up to a rated wind
               speed and rated power.
              Power output remains constant at rated power between the
               rated wind speed and the cut-out speed
              Turbines stops operating speeds higher than the cut-out speed
12/13/2012     due to safety reason.                                            6
Region I
‱ This is max-Cp region where the pitch angle is set to
  zero & the tip speed ratio is maintained at constant
  by varying the rotor speed.

‱ The generator torque is controlled so that the rotor
  speed is proportional to wind speed.

‱ In this max-Cp region, the generator torque control is
  active only, while the blade pitch controller is
  inactive.
12/13/2012                                                 7
Region II
‱ This reveals a transition region between other two
  regions, that is the max-Cp(Region II) and power
  regulation region (Region III)
‱ Maximum allowable tip speed is maintained
‱ Variation of the λ is inversely proportional to the wind
  speed
‱ Region transits when the obtainable air power reaches
  the nominal value

12/13/2012                                                   8
12/13/2012   9
12/13/2012   10
1. Torque controller
                 2. Pitch controller
Power                                          Rotor         Torque Controller                     Pitch Controller
                                               Speed



   Pn                                                  n

                                                   E




                                                                                                      Region III
                                 D




                                                                                       Region II
                                                                           Region I
                           C
         A           B
           ucut-in       ub uc          ucut-off            ucut-in                   ub uc                         ucut-off
                                     Wind Speed                                                                    Wind Speed




    12/13/2012                                                                                                          11
12/13/2012   12
Power
                     Wind Speed




12/13/2012                13
Power
                     Wind Speed




12/13/2012                 14
1. Generator Torque Controller




      Reference Speed (W_ref)
             if u.y<5.811 then 0 else if u.y<10 then 6*n_gear*u.y/35 else if u.y<12.79
             then w_nom else if u.y<=25 then w_nom else 0


      Controller (PID1)


12/13/2012                                                                               15
2. Pitch Controller
Torque
Controller




         Tg_ref
            if u.y<12.79 then T_gen.y else if u.y<=25 then 2.1e6/W_ref.y else 0

         pID_Pitch



   12/13/2012                                                                     16
Wind Rotor & Gear System

  Generator Rotor & Gear System
12/13/2012                                                   17
12/13/2012   18
Gear Box with Planetary Gear System & Two Helical Gears

The Overall Gear Ratio   = Max. Speed of the Generator
                           Max. Speed of the Rotor
                         = 94.68
                         = Planetary  X Helical 1 X Helical 2
                           Gear Ratio   Gear Ratio  Gear Ratio



   Selected values            6           4           4




12/13/2012                                                 19
12/13/2012   20
Torque              Break controller   Wind Torque
controller signal   signal             captured




 12/13/2012                                          21
‱ Diagram view




12/13/2012       22
‱ 3D view




12/13/2012   23
12/13/2012   24
SimulationX Results
Region A Operation [Wind speed is constant at 5 m/s]
 Wind Speed [m/s]                                Generator Speed [rad/s]




Available Wind Power [W]                        Generator Torque [Nm]




Pitch Angle [deg]                               Generator Power [W]




 12/13/2012                                                                25
SimulationX Results
Region B Operation [Wind speed is constant at 8 m/s]
 Wind Speed [m/s]                                Generator Speed [rad/s]




Available Wind Power [W]                        Generator Torque [Nm]




Pitch Angle [deg]                               Generator Power [W]




 12/13/2012                                                                26
SimulationX Results
Region C Operation [Wind speed is constant at 12 m/s]
 Wind Speed [m/s]                                Generator Speed [rad/s]




Available Wind Power [W]                        Generator Torque [Nm]




Pitch Angle [deg]                               Generator Power [W]




 12/13/2012                                                                27
SimulationX Results
Region D Operation [Wind speed is constant at 18 m/s]
 Wind Speed [m/s]                                Generator Speed [rad/s]




Available Wind Power [W]                        Generator Torque [Nm]




Pitch Angle [deg]                               Generator Power [W]




 12/13/2012                                                                28
SimulationX Results
Region E Operation [Wind speed is constant at 26 m/s]
 Wind Speed [m/s]                                Generator Speed [rad/s]




Available Wind Power [W]                        Generator Torque [Nm]




Pitch Angle [deg]                               Generator Power [W]




 12/13/2012                                                                29
SimulationX Results
Wind speed is increased from 0 to 25 m/s in 60 seconds and remains at 25 m/s speed
Wind Speed [m/s]                                 Generator Speed [rad/s]




Available Wind Power [W]                       Generator Torque [Nm]




Pitch Angle [deg]                              Generator Power [W]




12/13/2012                                                                           30
SimulationX Results
Wind speed is increased 5 m/s stepwise from 3 to 28 m/s in 90 seconds
Wind Speed [m/s]                               Generator Speed [rad/s]




Available Wind Power [W]                       Generator Torque [Nm]




Pitch Angle [deg]                              Generator Power [W]




12/13/2012                                                               31
SimulationX Results
Impulse Response: Wind speed is increased from 8 to 13 m/s and decreased back to 8 m/s in 1s
    Wind Speed [m/s]                               Generator Speed [rad/s]




   Available Wind Power [W]                        Generator Torque [Nm]




   Pitch Angle [deg]                               Generator Power [W]




    12/13/2012                                                                          32
SimulationX Results
Impulse Response: Wind speed is increased from 11 to 16 m/s and decreased back to 11 m/s in 1s
     Wind Speed [m/s]                               Generator Speed [rad/s]




    Available Wind Power [W]                        Generator Torque [Nm]




    Pitch Angle [deg]                               Generator Power [W]




     12/13/2012                                                                         33
SimulationX Results
Impulse Response: Wind speed is increased from 14 to 19 m/s and decreased back to 14 m/s in 1s
     Wind Speed [m/s]                               Generator Speed [rad/s]




    Available Wind Power [W]                        Generator Torque [Nm]




    Pitch Angle [deg]                               Generator Power [W]




     12/13/2012                                                                         34
12/13/2012   35
THANK YOU



12/13/2012               36
12/13/2012   37
12/13/2012   38
12/13/2012   39
12/13/2012   40

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Design of wind turbine controllers in simulation x jagath_ireshika_bernad_dimuthu dharshana

  • 1. Design of Wind Turbine Controllers in SimulationX MAS407 Modelling & Simulation of Mechatronic Systems Autumn 2012 University of Agder, Norway  Subodha Tharangi Ireshika  Dimuthu Dharshana Kodippili Arachchige  Bernard Sisara Gunawardana 12/13/2012 1  Jagath Sri Lal Senanayake
  • 2.  Introduction  Verifying Regions in Wind Power Controlling  Design of Controllers  Design of Gear Box  Simulation Results  Demonstration 12/13/2012 2
  • 4. Wind High-speed Shaft Sensors Mechanical brake Gearbox Blade Generator Pitch drive Hub Yaw drives Rotor main shaft Main bearing 12/13/2012 4
  • 6.  Turbine starts generating power at lower set wind speed.  Power increases with increase in wind speed up to a rated wind speed and rated power.  Power output remains constant at rated power between the rated wind speed and the cut-out speed  Turbines stops operating speeds higher than the cut-out speed 12/13/2012 due to safety reason. 6
  • 7. Region I ‱ This is max-Cp region where the pitch angle is set to zero & the tip speed ratio is maintained at constant by varying the rotor speed. ‱ The generator torque is controlled so that the rotor speed is proportional to wind speed. ‱ In this max-Cp region, the generator torque control is active only, while the blade pitch controller is inactive. 12/13/2012 7
  • 8. Region II ‱ This reveals a transition region between other two regions, that is the max-Cp(Region II) and power regulation region (Region III) ‱ Maximum allowable tip speed is maintained ‱ Variation of the λ is inversely proportional to the wind speed ‱ Region transits when the obtainable air power reaches the nominal value 12/13/2012 8
  • 11. 1. Torque controller 2. Pitch controller Power Rotor Torque Controller Pitch Controller Speed Pn n E Region III D Region II Region I C A B ucut-in ub uc ucut-off ucut-in ub uc ucut-off Wind Speed Wind Speed 12/13/2012 11
  • 13. Power Wind Speed 12/13/2012 13
  • 14. Power Wind Speed 12/13/2012 14
  • 15. 1. Generator Torque Controller  Reference Speed (W_ref) if u.y<5.811 then 0 else if u.y<10 then 6*n_gear*u.y/35 else if u.y<12.79 then w_nom else if u.y<=25 then w_nom else 0  Controller (PID1) 12/13/2012 15
  • 16. 2. Pitch Controller Torque Controller  Tg_ref if u.y<12.79 then T_gen.y else if u.y<=25 then 2.1e6/W_ref.y else 0  pID_Pitch 12/13/2012 16
  • 17. Wind Rotor & Gear System Generator Rotor & Gear System 12/13/2012 17
  • 19. Gear Box with Planetary Gear System & Two Helical Gears The Overall Gear Ratio = Max. Speed of the Generator Max. Speed of the Rotor = 94.68 = Planetary X Helical 1 X Helical 2 Gear Ratio Gear Ratio Gear Ratio Selected values 6 4 4 12/13/2012 19
  • 21. Torque Break controller Wind Torque controller signal signal captured 12/13/2012 21
  • 25. SimulationX Results Region A Operation [Wind speed is constant at 5 m/s] Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 25
  • 26. SimulationX Results Region B Operation [Wind speed is constant at 8 m/s] Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 26
  • 27. SimulationX Results Region C Operation [Wind speed is constant at 12 m/s] Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 27
  • 28. SimulationX Results Region D Operation [Wind speed is constant at 18 m/s] Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 28
  • 29. SimulationX Results Region E Operation [Wind speed is constant at 26 m/s] Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 29
  • 30. SimulationX Results Wind speed is increased from 0 to 25 m/s in 60 seconds and remains at 25 m/s speed Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 30
  • 31. SimulationX Results Wind speed is increased 5 m/s stepwise from 3 to 28 m/s in 90 seconds Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 31
  • 32. SimulationX Results Impulse Response: Wind speed is increased from 8 to 13 m/s and decreased back to 8 m/s in 1s Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 32
  • 33. SimulationX Results Impulse Response: Wind speed is increased from 11 to 16 m/s and decreased back to 11 m/s in 1s Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 33
  • 34. SimulationX Results Impulse Response: Wind speed is increased from 14 to 19 m/s and decreased back to 14 m/s in 1s Wind Speed [m/s] Generator Speed [rad/s] Available Wind Power [W] Generator Torque [Nm] Pitch Angle [deg] Generator Power [W] 12/13/2012 34