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Cotton to Denim | A Journey in Last 20 
Years 
ZAFER BOZDAĞ,OCTOBER 2014
A presentation by Zafer Bozdag on 16th 
October at Denimsandjeans.com 
Bangladesh Show, Dhaka 
ZAFER BOZDAĞ,OCTOBER 2014
WHAT IS DENIM? 
Denim has been described as ; 
 Indigo dyed warp dyed warp with raw cotton weft 
Generally 3x1 Z twill 
 Heavy weight , sturdy fabrics.. Generally was heavier than 
14 oz/sq yd. 
 Some part of descriptions are still valid for denim now. 
 If we talk about denim, we need to talk about Indigo. 
Indigo was produced from plants till the beginning of 1900 but now more than 95% is synthetic indigo. 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
INDIGO 
 Indigo is a unique dyestuff that gives the 
legendary denim color. 
 Derives from the greek Indikon….LatinThe 
word İndicum originally meaning a substance 
from india. 
 Indigo had been produced from various 
plants when Adolf Von Bayer invented the 
syntethic indigo at 1881 
There are still natural indigo productions… 
Natural indigo production varies according to 
different geographies. 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
 Indigo was very important commodity as 
sugar, rice, wheat etc. 
 Sanskrit word nila, meaning dark blue… the 
arabs conveyed nil… subsequently Spanish and 
Portuguese transmitted the word anil. 
 Green indigo… Mitsui have developed for new 
indigo shade… They have tried to copy 60’ies 
denim colors at the end of1980’ties. 
 Liquid indigo has introduced by DYSTAR at 
beginning of 2000 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
DENIM AND JEANS 
 The term denim was derived from the French 
term ‘Serge De Nimes’,… Serge is twill in 
French, Nimes is the name of a city. Twill from 
Nimes… De Nimes was converted Denim. 
 At the beginning Denim was used as a 
workwear… 
 There are more than one storıes about the name 
of jeans 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
The most popular one is a kind of pants 
worn by Sailors from Genoa. 
 At the beginning jeans has called ’’Waist 
Overalls’’ 
 LEVI’S was founded at 1873, Similar pants 
have produced more than 10 years before 
LEVI’S 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
AT THE BEGINNING SOME BRANDS 
ESTABLISHED IN USA 
 ‘’CAN’T BUST’EM, BY ELOESSER-HENEMANN( 
1851) 
 LEVI’S, BY LEVI STRAUSS & CO. (1873) 
 CARHARTT, BY HAMILTON CARHARTT(1844) 
 OSHGOSH, BY OSHGOSH B’ GOSH (1895) 
 BOSS OF THE ROAD, BY NEUSTADER BROTHERS 
(PRE 1900) 
 HUDSON, BY HUDSON OVERALL CO.(1904) 
 LEE, BY H.D. LEE MERCANTALE COMPANY(1911) 
 WRANGLER, BY BLUE BELL(1919) 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
DENIM PRODUCERS IN LATE 
1800’TIES 
 AMOSKEAG 
 ERVIN 
 CONE MILLS 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
DENIM BRANDS BEFORE 1990’TIES 
 LEVI’S 
 LEE/WRANGLER 
 RIFLE 
 CALVIN KLEIN 
 GUESS 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
NEW COMERS TO DENIM MARKETS 
BETWEEN LATE 1980’TIES AND MID OF 
1990’TIES 
 DIESEL 
 REPLAY 
 G-STAR 
 GAP 
 TOMMY HILFIGERS 
 EVISU 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
AT 2000 RETAIL AND CELEBRITY JEANS 
 RETAILERS; ZARA AND H&M HAVE CHANGED 
A LOT OF RULES IN THE MARKET. 
 CELEBRITY JEANS HAVE CREATED SO MANY 
INNOVATIONS. 
 LAST 3-4 YEARS NEW TREND İS THE RAW 
DENIM… IT HAS BEEN GROWING... IT WILL 
BE VERY IMPORTANT IN NEAR FUTURE... 
RAW DENIM CAN NEED DIFFERENT KINDS 
OF FABRICS... EASIEST WAY IS TO PUT 
NEW FINISH. 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
WHAT WAS THE DENIM 20 YEARS BEFORE 
 WEIGHTS 
 FOR 5 POCKET JEANS:14.00 OZ AND 
HEAVIER, 3X1, R/R, R/OE AND OE/OE, 
GENERALLY Z TWILL 
 FOR JACKET, OVERALLS AND CARPENTERS 
11 OZ, 2X1, R/R, Z TWILL 
 FOR SHIRTING:73/4, OZ. 2X1, Z TWILL 
, 
 SHAMBRE, 4 OZ., 1/1, R/R 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
DENIM, NOW 
 MORE THAN HALF OF THE DENIM IS 
LIGHTER THAN 11.00 OZ… MOST OF THE 3X1 
 EACH PRODUCERS HAVE PRODUCED 
MORE THAN 20 COLORS… COLOR MIX OF 
SULFUR, INDIGO VE OTHER DYESTUFFS 
HAVE USED IN RECIPES. 
 HALF OF THE DENIMS ARE STRETCHES, 20 
YEARS BEFORE NOT MORE THAN 5%. 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
 DENIM CAN BE SEEN IN FORMAL WEAR… WE CAN 
SEE VERY NICE INDIGO SHIRTS, INDIGO SUITS, 
INDIGO NIGHT DRESSES… 
 HAVE TREATED LIKE SPORTWEAR FABRICS. 
 THERE IS NO BOUNDARY BETWEEN SPORTWEAR 
AND DENIM… SPORTWEAR GARMENTS ARE 
TREATED LIKE DENIM, DENIM FABRICS DENIM 
HAVE BEEN TRIED IN THE OTHER SIDES OF 
TEXTILES… FORMAL WEAR AND HOME TEXTILE 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
INNOVATION OF DENIM PRODUCTION’S 
PROCESSES IN LAST 20 YEARS 
 INDIGO COLORS HAVE BEEN MORE DARKER… 
TEHERE ARE SOME INDIGO DYE RANGES WITH 14 
BOXES… NOW 10 BOXES INDIGO DYE RANGE IS A 
STANDARD . 
 SLUB AND MULTICOUNT SPINNING 
 LIQUID AMMONIA PROCESS HAS BEEN USED BY 
NISHINGBO IN 1997… IDEA BEHIND THIS PROCESS TO 
COPY NONSANFORIZED, HAND WASHED AND DRIED 
UNDER THE SUN JEANS FABRICS. 
 FLAT OPTIC PROCESS HAS PUT AS AN ALTERNATIVES 
TO LIQUID AMMONIA BY ORTA FROM TURKEY 
1998…AFTER 2000 THIS PROCESS HAVE BEE USED AS 
STANDART PROCESS. 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
 STRETCH FABRICS… FIRST TIME WAS USED BY 
GLORIA VANDERBILT IN 1970’TIES… STRETCH 
DENIM WAS NOT COMMERCIALLY IMPORTANT TILL 
TO BEGINNING OF 2000. 
 USING OF THE RESIN IN GARMENT FINISHING 
 COATING DENIM(ESPECIALYY MATRIXS FROM ISKO 
 INDIGO APPLICATION WITH GASTON FOAM SYSTEM. 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
CREATIVE IDEAS FOR DENIM 
PRODUCTIONS 
@ WATERLESS INDIGO DYEING AND FINIS-HING… 
NO WASTE WATER IN PRODUCTION 
PROCESS 
@ SPINNING WITH SHORT STABLE FIBER AS 
DOUBLE TWIST YARN HANDS. 
@ COLOR INDIGO 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
@ NATUREL FIBER MIXES 
@ SOFT TOUCHES AND BRILLANT LOOK 
FABRICS, WITH VERY GOOD WASH 
PERFORMANS AND REASONABLE COSTS. 
@USING LAZER TECHNOLOGY ON 
DENIM FINISHING 
@ BLACK INDIGO COLOR… AS THE SAME AS 
EFFECTS LIKE NORMAL INDIGO… COLORS 
HAVE TO BE ACHIEVED FROM BLACK TO 
GREY. 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
 I LOVE FINISHING 
This book is very important for history of Denim Finishing… You can 
reach this book from website of Martelli ; www.martelli.it 
 DENIM DESIGN LAB; BY BRIAN ROBBINS 
 INDIGO ; BY JENNY BALFOUR-PAUL 
 WEBSITE OF LEVI’S 
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
 ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
THANK YOU VERY MUCH 
 ZAFER BOZDAĞ, 
Denimsandjeans.com Bangladesh 
Show , Oct’14, Dhaka 
www.denimsandjeans.com/bdshow

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Cotton to Denim | A Journey of Last 20 Years

  • 1. Cotton to Denim | A Journey in Last 20 Years ZAFER BOZDAĞ,OCTOBER 2014
  • 2. A presentation by Zafer Bozdag on 16th October at Denimsandjeans.com Bangladesh Show, Dhaka ZAFER BOZDAĞ,OCTOBER 2014
  • 3. WHAT IS DENIM? Denim has been described as ;  Indigo dyed warp dyed warp with raw cotton weft Generally 3x1 Z twill  Heavy weight , sturdy fabrics.. Generally was heavier than 14 oz/sq yd.  Some part of descriptions are still valid for denim now.  If we talk about denim, we need to talk about Indigo. Indigo was produced from plants till the beginning of 1900 but now more than 95% is synthetic indigo.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 4. INDIGO  Indigo is a unique dyestuff that gives the legendary denim color.  Derives from the greek Indikon….LatinThe word İndicum originally meaning a substance from india.  Indigo had been produced from various plants when Adolf Von Bayer invented the syntethic indigo at 1881 There are still natural indigo productions… Natural indigo production varies according to different geographies.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 5.  Indigo was very important commodity as sugar, rice, wheat etc.  Sanskrit word nila, meaning dark blue… the arabs conveyed nil… subsequently Spanish and Portuguese transmitted the word anil.  Green indigo… Mitsui have developed for new indigo shade… They have tried to copy 60’ies denim colors at the end of1980’ties.  Liquid indigo has introduced by DYSTAR at beginning of 2000  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 6. DENIM AND JEANS  The term denim was derived from the French term ‘Serge De Nimes’,… Serge is twill in French, Nimes is the name of a city. Twill from Nimes… De Nimes was converted Denim.  At the beginning Denim was used as a workwear…  There are more than one storıes about the name of jeans  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 7. The most popular one is a kind of pants worn by Sailors from Genoa.  At the beginning jeans has called ’’Waist Overalls’’  LEVI’S was founded at 1873, Similar pants have produced more than 10 years before LEVI’S  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 8. AT THE BEGINNING SOME BRANDS ESTABLISHED IN USA  ‘’CAN’T BUST’EM, BY ELOESSER-HENEMANN( 1851)  LEVI’S, BY LEVI STRAUSS & CO. (1873)  CARHARTT, BY HAMILTON CARHARTT(1844)  OSHGOSH, BY OSHGOSH B’ GOSH (1895)  BOSS OF THE ROAD, BY NEUSTADER BROTHERS (PRE 1900)  HUDSON, BY HUDSON OVERALL CO.(1904)  LEE, BY H.D. LEE MERCANTALE COMPANY(1911)  WRANGLER, BY BLUE BELL(1919)  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 9. DENIM PRODUCERS IN LATE 1800’TIES  AMOSKEAG  ERVIN  CONE MILLS  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 10. DENIM BRANDS BEFORE 1990’TIES  LEVI’S  LEE/WRANGLER  RIFLE  CALVIN KLEIN  GUESS  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 11. NEW COMERS TO DENIM MARKETS BETWEEN LATE 1980’TIES AND MID OF 1990’TIES  DIESEL  REPLAY  G-STAR  GAP  TOMMY HILFIGERS  EVISU  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 12. AT 2000 RETAIL AND CELEBRITY JEANS  RETAILERS; ZARA AND H&M HAVE CHANGED A LOT OF RULES IN THE MARKET.  CELEBRITY JEANS HAVE CREATED SO MANY INNOVATIONS.  LAST 3-4 YEARS NEW TREND İS THE RAW DENIM… IT HAS BEEN GROWING... IT WILL BE VERY IMPORTANT IN NEAR FUTURE... RAW DENIM CAN NEED DIFFERENT KINDS OF FABRICS... EASIEST WAY IS TO PUT NEW FINISH.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 13. WHAT WAS THE DENIM 20 YEARS BEFORE  WEIGHTS  FOR 5 POCKET JEANS:14.00 OZ AND HEAVIER, 3X1, R/R, R/OE AND OE/OE, GENERALLY Z TWILL  FOR JACKET, OVERALLS AND CARPENTERS 11 OZ, 2X1, R/R, Z TWILL  FOR SHIRTING:73/4, OZ. 2X1, Z TWILL ,  SHAMBRE, 4 OZ., 1/1, R/R  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 14. DENIM, NOW  MORE THAN HALF OF THE DENIM IS LIGHTER THAN 11.00 OZ… MOST OF THE 3X1  EACH PRODUCERS HAVE PRODUCED MORE THAN 20 COLORS… COLOR MIX OF SULFUR, INDIGO VE OTHER DYESTUFFS HAVE USED IN RECIPES.  HALF OF THE DENIMS ARE STRETCHES, 20 YEARS BEFORE NOT MORE THAN 5%.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 15.  DENIM CAN BE SEEN IN FORMAL WEAR… WE CAN SEE VERY NICE INDIGO SHIRTS, INDIGO SUITS, INDIGO NIGHT DRESSES…  HAVE TREATED LIKE SPORTWEAR FABRICS.  THERE IS NO BOUNDARY BETWEEN SPORTWEAR AND DENIM… SPORTWEAR GARMENTS ARE TREATED LIKE DENIM, DENIM FABRICS DENIM HAVE BEEN TRIED IN THE OTHER SIDES OF TEXTILES… FORMAL WEAR AND HOME TEXTILE  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 16. INNOVATION OF DENIM PRODUCTION’S PROCESSES IN LAST 20 YEARS  INDIGO COLORS HAVE BEEN MORE DARKER… TEHERE ARE SOME INDIGO DYE RANGES WITH 14 BOXES… NOW 10 BOXES INDIGO DYE RANGE IS A STANDARD .  SLUB AND MULTICOUNT SPINNING  LIQUID AMMONIA PROCESS HAS BEEN USED BY NISHINGBO IN 1997… IDEA BEHIND THIS PROCESS TO COPY NONSANFORIZED, HAND WASHED AND DRIED UNDER THE SUN JEANS FABRICS.  FLAT OPTIC PROCESS HAS PUT AS AN ALTERNATIVES TO LIQUID AMMONIA BY ORTA FROM TURKEY 1998…AFTER 2000 THIS PROCESS HAVE BEE USED AS STANDART PROCESS.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 17.  STRETCH FABRICS… FIRST TIME WAS USED BY GLORIA VANDERBILT IN 1970’TIES… STRETCH DENIM WAS NOT COMMERCIALLY IMPORTANT TILL TO BEGINNING OF 2000.  USING OF THE RESIN IN GARMENT FINISHING  COATING DENIM(ESPECIALYY MATRIXS FROM ISKO  INDIGO APPLICATION WITH GASTON FOAM SYSTEM.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 18. CREATIVE IDEAS FOR DENIM PRODUCTIONS @ WATERLESS INDIGO DYEING AND FINIS-HING… NO WASTE WATER IN PRODUCTION PROCESS @ SPINNING WITH SHORT STABLE FIBER AS DOUBLE TWIST YARN HANDS. @ COLOR INDIGO  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 19. @ NATUREL FIBER MIXES @ SOFT TOUCHES AND BRILLANT LOOK FABRICS, WITH VERY GOOD WASH PERFORMANS AND REASONABLE COSTS. @USING LAZER TECHNOLOGY ON DENIM FINISHING @ BLACK INDIGO COLOR… AS THE SAME AS EFFECTS LIKE NORMAL INDIGO… COLORS HAVE TO BE ACHIEVED FROM BLACK TO GREY.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 20.  I LOVE FINISHING This book is very important for history of Denim Finishing… You can reach this book from website of Martelli ; www.martelli.it  DENIM DESIGN LAB; BY BRIAN ROBBINS  INDIGO ; BY JENNY BALFOUR-PAUL  WEBSITE OF LEVI’S  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 21.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 22.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 23.  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka
  • 24. THANK YOU VERY MUCH  ZAFER BOZDAĞ, Denimsandjeans.com Bangladesh Show , Oct’14, Dhaka www.denimsandjeans.com/bdshow