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TOP - Value based knowledge company



"... any business enterprise has two -
 and only these two - basic functions:
       marketing and innovation"
             (Drucker 1954)



                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Outline

General introduction

Examples TOP

PEF 2.0 Background

Just do it


                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company

• A worldwide SME’s partner

• Strong focus on corporate R & D & I

• Disruptive (technology) innovations

• Shelf-life & Quality of fresh-convenience
  (all natural products, smartness-from-nature)

                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company



• Food Design

• Process Development

• Innovation Management


                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
The innovation bottlenecks

                                                  ?



                                    Business Opportunities




                                   Novel technologies


                  ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP – Technology platforms


• Pascalisation (HPP)

• PurePulse (PEF 2.0)

• (E)MAP/AMAP

• Mild & Quick heating (RF, MW)

                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP – Just do it




                   ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Outline

General introduction

Examples TOP

PEF 2.0 Background

Just do it


                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP - Value based knowledge company




                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP – Just do it




                   ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Outline

General introduction

Examples TOP

PEF 2.0 Background

Just do it


                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
2011 – Cool Wave Processing




                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
PEF Background




                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
PEF Background
   Field strength




                    Pulse duration (1-30 us)                            Low energy process !!!




                              Pulsed electric field
                    kV




                                           Repetition rate (10-100Hz)                                  time




                                               ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Scale up challenges


     Product properties      Chamber design
                            (flow and electric
                           field optimization)




                 Generator design
                (pulse energy, field
                                                        Optimal pulse electric field treatment
                  strength, total                       Lowest energy input -> best Quality!
                      power)




                                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
PurePulse = PEF 2.0 from Wageningen

              Optimization of flow electric
              field and generator design

              Cold in-line pasteurisation
              • Product temperature << 40°C
              • 4-6 log reduction yeast & moulds
              • Pilot available up to 600 L/hr
              • First commercial system 1200 L/hr (2011)



                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Year 1997
(Labscale USA)




                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Product properties – Excellent Quality

                      • Same perceived taste as fresh-squeezed
                      • Cloud loss (no inactivation of PME)
                      • Product temperature << 40°C
                      • 4-6 log reduction yeast & moulds
                      • Shelf-life >>21 days @ 7oC
                       depends on filling: hygienic or aseptic
                       taste at end shelf-life depends on packaging
                       properties and food chain conditions

Fresh Juice PEF 2.0

                        ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
PEF 1.0 (current status)




                           No Quality
                           Benifit !



Year 1997
(Labscale USA)




                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Basic PurePulse P&ID




                                                     PurePulse




                 ir. Wouter de Heij +31.6.55765772     -   TOP b.v.   -   © 2011
PurePulse Production Line – December 2011




                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
PurePulse Generator 1200-1800 L/hr




                 ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
Outline

General introduction

Examples TOP

PEF 2.0 Background

Just do it


                ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011
TOP – Just do it




                   ir. Wouter de Heij +31.6.55765772   -   TOP b.v.   -   © 2011

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Food micro 8dec2011 handout

  • 1. TOP - Value based knowledge company "... any business enterprise has two - and only these two - basic functions: marketing and innovation" (Drucker 1954) ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 2. Outline General introduction Examples TOP PEF 2.0 Background Just do it ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 3. TOP - Value based knowledge company • A worldwide SME’s partner • Strong focus on corporate R & D & I • Disruptive (technology) innovations • Shelf-life & Quality of fresh-convenience (all natural products, smartness-from-nature) ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 4. TOP - Value based knowledge company • Food Design • Process Development • Innovation Management ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 5. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 6. The innovation bottlenecks ? Business Opportunities Novel technologies ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 7. TOP – Technology platforms • Pascalisation (HPP) • PurePulse (PEF 2.0) • (E)MAP/AMAP • Mild & Quick heating (RF, MW) ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 8. TOP – Just do it ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 9. Outline General introduction Examples TOP PEF 2.0 Background Just do it ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 10. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 11. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 12. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 13. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 14. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 15. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 16. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 17. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 18. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 19. TOP - Value based knowledge company ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 20. TOP – Just do it ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 21. Outline General introduction Examples TOP PEF 2.0 Background Just do it ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 22. 2011 – Cool Wave Processing ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 23. PEF Background ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 24. PEF Background Field strength Pulse duration (1-30 us) Low energy process !!! Pulsed electric field kV Repetition rate (10-100Hz) time ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 25. Scale up challenges Product properties Chamber design (flow and electric field optimization) Generator design (pulse energy, field Optimal pulse electric field treatment strength, total Lowest energy input -> best Quality! power) ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 26. PurePulse = PEF 2.0 from Wageningen Optimization of flow electric field and generator design Cold in-line pasteurisation • Product temperature << 40°C • 4-6 log reduction yeast & moulds • Pilot available up to 600 L/hr • First commercial system 1200 L/hr (2011) ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 27. Year 1997 (Labscale USA) ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 28. Product properties – Excellent Quality • Same perceived taste as fresh-squeezed • Cloud loss (no inactivation of PME) • Product temperature << 40°C • 4-6 log reduction yeast & moulds • Shelf-life >>21 days @ 7oC depends on filling: hygienic or aseptic taste at end shelf-life depends on packaging properties and food chain conditions Fresh Juice PEF 2.0 ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 29. PEF 1.0 (current status) No Quality Benifit ! Year 1997 (Labscale USA) ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 30. Basic PurePulse P&ID PurePulse ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 31. PurePulse Production Line – December 2011 ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 32. PurePulse Generator 1200-1800 L/hr ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 33. ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 34. ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 35. ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 36. Outline General introduction Examples TOP PEF 2.0 Background Just do it ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011
  • 37. TOP – Just do it ir. Wouter de Heij +31.6.55765772 - TOP b.v. - © 2011