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Introduction to Wet
Processing OF COTTON
FABRIC
By: Deepati Singh
Textile Flow Chart
FIBRE
YARN
FABRIC
SPINNING
WEAVING/KNITTING
NON-WOVEN
FABRIC
• Fabric is made either by interlacement of at
least 2 sets of yarns(eg. Woven Fabric) or
inter-looping of at least single set of yarn(eg.
Knitted fabric) or Directly by binding fibres
together by suitable methods(eg. Non-Woven
Fabric)
• The raw fabric that is made by the processes
mentioned above is known as Greige Fabric or
Grey Fabric
GREY FABRIC
• Grey Fabric: The term does not indicate the color
of the fabric but the finish.
• This fabric might have stains, discoloration and
other undesirable characteristics
• It is treated with various chemicals under pre
determined conditions to improve its
functionality as well as aesthetics
• The types of processes carried out depends
mainly on the type of fabric (raw material used-
Natural/Synthetic)
WET PROCESSING
• The processes that are carried out to convert grey
fabric to finished fabric is known as Wet
Processing because these are generally carried
out in aqueous medium
• These are mainly characterized as pre- treatment
processes, coloring process and finishing
processes
• Pre-treatments carried out for cotton fabric are
different than the fabrics made of synthetic fibres
CHEMICAL TREATMENT- OVERVIEW
• Impurities are present
Raw Material
• Remove impurities and prepare the
fabric for further processes
Pre Treatment
• Imparts Colors by Dyeing/Printing
Coloration
• Imparts specific characteristics
Finishing
SINGEING
DESIZING
SCOURING
BLEACHING
MERCERIZATION
DYEING
PRINTING
FINISHING
GREY FABRIC FINISHED FABRIC
WET PROCESSING FLOW CHART -COTTON
SINGEING
• Singeing is the first step of pretreatment
• Singe means ‘to burn something superficially
or lightly’
• It is the process of removal of protruding
fibres, yarn ends or fuzz from the surface of
the fabric
• This process can also be applied to yarns
• End result of singeing is an even surface, free
from fuzz
DESIZING
• Size(mainly starch and wax) is applied on the
warp yarns to make it strong enough to
withstand the tensions of loom
• Desizing is the process of removal of added
(eg. starch) as well as other natural impurities
from the fabric
• It improves the absorbency and lustre of the
fabric and prepares the fabric for further
processes
SCOURING
• Scouring is a purifying treatment and make the
fabric hydrophilic
• It is also known as kiering or kier boiling
• It is the process by which natural (oil, wax, gum,
fat etc) as well as added (during fabrication
process) impurities are removed completely as
possible.
• It makes the textile materials highly absorptive
without undergoing chemical or physical damage
significantly.
BLEACHING
• The objective of bleaching is to remove the
natural color for the following steps such as
dyeing or printing or to achieve full white.
• It is usually carried out by means of chemicals
selected according to the chemical
composition of the fibre.
• The process of bleaching gives the sparkling
whiteness to the fabric and make it suitable
for further processing.
MERCERIZATION
• Mercerization is one of the most important
process carried out for cotton and other
cellulosic fibres
• The fabric is treated with concentrated solution
of sodium hydroxide which results in swelling
and make the cross-sectional area round, hence
improving the lustre and absorbency
• It results in improvement of lustre, strength and
hand of the fabric
DYEING
• Dyeing is the process of imparting color to textile
material
• It can be carried out at any stage (Fibre/Yarn/
Fabric/End product)
• Dyes are selected on the basis of the raw
material of textile products
• Different fibres have different affinity towards
specific dyes
• Dye fastness is an important parameter for
selecting a specific dye
PRINTING
• Textile printing is the process of applying color
to fabric in definite patterns or designs
• Printing is mainly done on the face of the
fabric
• In printing, wooden blocks, stencils, engraved
plates, rollers, or silkscreens can be used to
place colours on the fabric.
FINISHING
• Finishing is any process performed after
dyeing the yarn or fabric to improve the look,
performance, or hand (feel) of the finish
textile or clothing
• It can be done by using chemicals or by
mechanical means
• It adds specific aesthetic and technical
qualities to each fabric
YARN FABRIC DYEING FINISHING
FIBRE SIZED YARN PRE-TREATMENT PRINTING GARMENT
SUMMARY
Introduction to wet processing of fabric

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Introduction to wet processing of fabric

  • 1. Introduction to Wet Processing OF COTTON FABRIC By: Deepati Singh
  • 3. FABRIC • Fabric is made either by interlacement of at least 2 sets of yarns(eg. Woven Fabric) or inter-looping of at least single set of yarn(eg. Knitted fabric) or Directly by binding fibres together by suitable methods(eg. Non-Woven Fabric) • The raw fabric that is made by the processes mentioned above is known as Greige Fabric or Grey Fabric
  • 4. GREY FABRIC • Grey Fabric: The term does not indicate the color of the fabric but the finish. • This fabric might have stains, discoloration and other undesirable characteristics • It is treated with various chemicals under pre determined conditions to improve its functionality as well as aesthetics • The types of processes carried out depends mainly on the type of fabric (raw material used- Natural/Synthetic)
  • 5. WET PROCESSING • The processes that are carried out to convert grey fabric to finished fabric is known as Wet Processing because these are generally carried out in aqueous medium • These are mainly characterized as pre- treatment processes, coloring process and finishing processes • Pre-treatments carried out for cotton fabric are different than the fabrics made of synthetic fibres
  • 6. CHEMICAL TREATMENT- OVERVIEW • Impurities are present Raw Material • Remove impurities and prepare the fabric for further processes Pre Treatment • Imparts Colors by Dyeing/Printing Coloration • Imparts specific characteristics Finishing
  • 8. SINGEING • Singeing is the first step of pretreatment • Singe means ‘to burn something superficially or lightly’ • It is the process of removal of protruding fibres, yarn ends or fuzz from the surface of the fabric • This process can also be applied to yarns • End result of singeing is an even surface, free from fuzz
  • 9. DESIZING • Size(mainly starch and wax) is applied on the warp yarns to make it strong enough to withstand the tensions of loom • Desizing is the process of removal of added (eg. starch) as well as other natural impurities from the fabric • It improves the absorbency and lustre of the fabric and prepares the fabric for further processes
  • 10. SCOURING • Scouring is a purifying treatment and make the fabric hydrophilic • It is also known as kiering or kier boiling • It is the process by which natural (oil, wax, gum, fat etc) as well as added (during fabrication process) impurities are removed completely as possible. • It makes the textile materials highly absorptive without undergoing chemical or physical damage significantly.
  • 11. BLEACHING • The objective of bleaching is to remove the natural color for the following steps such as dyeing or printing or to achieve full white. • It is usually carried out by means of chemicals selected according to the chemical composition of the fibre. • The process of bleaching gives the sparkling whiteness to the fabric and make it suitable for further processing.
  • 12. MERCERIZATION • Mercerization is one of the most important process carried out for cotton and other cellulosic fibres • The fabric is treated with concentrated solution of sodium hydroxide which results in swelling and make the cross-sectional area round, hence improving the lustre and absorbency • It results in improvement of lustre, strength and hand of the fabric
  • 13. DYEING • Dyeing is the process of imparting color to textile material • It can be carried out at any stage (Fibre/Yarn/ Fabric/End product) • Dyes are selected on the basis of the raw material of textile products • Different fibres have different affinity towards specific dyes • Dye fastness is an important parameter for selecting a specific dye
  • 14. PRINTING • Textile printing is the process of applying color to fabric in definite patterns or designs • Printing is mainly done on the face of the fabric • In printing, wooden blocks, stencils, engraved plates, rollers, or silkscreens can be used to place colours on the fabric.
  • 15. FINISHING • Finishing is any process performed after dyeing the yarn or fabric to improve the look, performance, or hand (feel) of the finish textile or clothing • It can be done by using chemicals or by mechanical means • It adds specific aesthetic and technical qualities to each fabric
  • 16. YARN FABRIC DYEING FINISHING FIBRE SIZED YARN PRE-TREATMENT PRINTING GARMENT SUMMARY