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Electrical Safety
1
Introduction Electric Shock Arc and Blast Other Safety Issues Review
The Importance of Electricity
• Engineers need to use
electricity regardless of
engineering discipline.
• Imagine a world without
electricity even not the
batteries. Now make a list of
things that you could still do
to keep you living smooth.
Such a list would be almost
empty!
• In today’s world, no matter
what you do or where you
are, electricity is essential.
2
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Do We Know the Danger of Electricity?
• Electricity is such an important part in our life.
• Have we ever thought about how dangerous it could be?
• Do we know how much electricity we are handling at
home or at workplaces and at what danger level?
• Do we know what could go wrong in using electricity?
Also, how and why that can happen.
• Do we know how we can prevent accidents related to
electricity?
3
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Accidents Related to Electricity
• In only one year there were 53,589 electricity related fires
reported in Canada, which resulted in 304 deaths, 2,547
injuries and $1.49 billion in property losses [1]
• In Ontario an average annual cost of electricity related injuries
is $1.3 million [1]
• In U.S., there is 43,900 electrical home fires each year,
resulting in 438 deaths, 1,430 injuries and $1.47 billion in
property damages [2]
• Human factor is the most significant cause for electrical
incidents
[1] 2001, 2002, 2011 Ontario Electrical Safety Report
[2] Electrical Safety Foundation International, 2013 National Electrical Safety Month
4
Electrical Incidents: Powerline Contact
5
• May 18, 2010
• A precast concrete company
was making a delivery with a
boom truck at a road
rebuilding site
• the victim helped guide the
load by grabbing one of the
legs of the sling suspending
the load
• The wire rope made contact
with the powerline
• The worker received a severe
shock and fell to the ground
convulsing
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Electrical Incidents: Powerline Contact (continued …)
6
• Approximately 14
months of investigation
• No designated area for
unloading
• No signaller was used
• The boom truck
operator’s view might
have been obstructed by
the worker standing in
front of him on the
flatbed of the truck
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Electrical Incidents: Electrical Panel
7
• October 3, 2007
• Connection of temporary
lighting cables to the
electrical panel on a
construction site
• The apprentice entered the
panel to pull up the cable
and hook it into the power
panel
• Inadvertently, the apprentice
came into contact with the
exposed terminals
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Electrical Incidents: Electrical Panel (continued …)
8
• Approximately 11 months of investigation
• The panel was left energized
• No personal protective equipment was worn
• Safety policies were not followed
• No hazard assessment was conducted prior to
performing the work
• Contractor was fined $300,000 (Ruling July 8,
2009)
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Electrical Incidents: Overloading
9
• February 3, 2010
• Portable space heater
was connected to an
extension cord which
plugged into a wall
receptacle
• This connection was
kept semi-permanently
which is not the
intended use for an
extension cord
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Electrical Incidents: Overloading (continued …)
10
• The receptacle was
nearby combustibles
• Leaving the glass door
open after escape
provided oxygen for fire
to continue
• Charring and smoke
stains all over the place
• A serious injury and
$30,000 in property
damage
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Why Health and Safety Matter to an Engineer
“Every one who undertakes, or has the authority, to direct how
another person does work or performs a task is under a legal
duty to take reasonable steps to prevent bodily harm to that
person, or any other person, arising from that work or task.” –
Federal Law in Canada (Bill C45), amended on March 31, 2004
An engineer directs other people to work through project
design, supervision and decision making at various levels.
11
Introduction Electric Shock Arc and Blast Other Safety Issues Review
The Goal of Zero Fatality
Should enforcement be the only driving force?
Imagine a situation where you are a CEO of a
giant construction company. Unfortunately,
there are 20 deaths in a year due to work
related accidents in your company. So, you have
taken vigorous measures to reduce this number
to half. Hurray! You have achieved the goal and
it’s time to celebrate!
Aren’t you still celebrating for killing 10 people?
The goal of health and safety management is
to achieve ZERO injury.
Celebration and coffin
can’t go together.
?
12
Introduction Electric Shock Arc and Blast Other Safety Issues Review
SPIES Model
I believe it’s
the only way
piritualS
I feel strongly
about the need
motionalE
I do it to satisfy
my boss
oliticalP
I do it to keep
my job
elfS
I understand
its importance
ntellectualI
13
Introduction Electric Shock Arc and Blast Other Safety Issues Review
Major Electrical Hazards
Electric shock: a sudden physiological stimulation when
human body is a part of an enclosed current loop.
Arc: the light and heat released from an electrical
breakdown that is due to electrical current ionizing gases in
the air.
Blast: an explosive or rapid expansion of air with
tremendous pressure and temperature, which is caused by
arcs sometimes.
14
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
Factors Affecting Electrical Shock
• The amount of current is a critical factor in determining the
severity of electrical shock.
• When current flows through an element, voltage cannot be
zero (Ohm’s Law: V = RI). Thus, voltage is also a factor.
• The current pathway and its resistance in the human body
are important factors for electrical shock.
• Power (P) = Voltage x Current = V x I ≠ 0
• What matters the most is the amount of energy transferred
from the electric power source to human body.
• We know, Energy = Power x Time; or W = P x t. So, the
duration of current flow is also important.
15
Physiological Effects of Electricity
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
• The human body must become a part of an electric circuit for
a physiological effect to occur.
• There must be a current flow from one point of the body to
another point of the body, i.e., not an open circuit.
• The magnitude of current is critical in determining the severity
• Phenomenon:
- Electric stimulation of excitable tissue
- Resistive heating of tissue
- Electrochemical burns and tissue damage for direct
current and very high voltages
16
Nominal Human Response to Current Magnitudes
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
Current (60 Hz) rms Physiological Phenomena Feeling or lethal incidence
< 1mA None Imperceptible
1 – 10 mA Perception threshold Mild to painful sensation
10 mA Paralysis threshold of arms Cannot release hand grip
30 mA Respiratory paralysis Stoppage of breathing,
frequently fatal
75 mA Fibrillation threshold 0.5% Heart action discoordinated
(probably fatal)
250 mA Fibrillation threshold 99.5% Heart action discoordinated
(probably fatal)
4 A Hearing paralysis threshold Heart stops for duration of
current passage
> 5A Tissue burning
* This data is approximate and based on a 68 kg person
Ref: R. H. Lee,” The Other Electrical Hazard: Electric Arc Blast Burns,” IEEE Trans. Industrial Applications, 1A-18 (3): p246, 1982 17
Let-Go Current
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
Ref: C. F. Dalziel,” Let go current and voltages,” AIEE Transactions 75 (II): 49, 1956
Let-go current is the
maximum current a person
can tolerate when holding a
current carrying conductor in
one hand and yet let go of
the conductor by using
muscles directly affected by
that current
• Let-go current depends on frequency
• Example: 60 mA current at 2000 Hz and at 5 Hz is safe for men but
the same amount of current at 60Hz is not safe
18
Assume (typical) an electric stove has two 2500 W
coils and two 1000 W coils
- If the 2500 W is turned on, it requires a current flow of 20.83 A
- If all four coils are in use, it requires a current of 58.33 A!
We use electricity in many different things at home. How much
current flows through these devices and how dangerous these could
be. See the following examples:
Typical current requirements: (Considering V = 120V in Canada)
Cloth dryer = 33.0 A Iron = 8.5 A
Dishwasher = 11.5 A Coffeemaker = 6.5 A
Microwave= 10.0 A Television = 1.6 A
How Much Current Are We Using at Home?
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
19
Workers often use various dangerous electrical equipment.
Also, people use things in public places which require high current.
The engineers who design these ensure that the
workers, users and public will remain safe.
An oilrig may require several megawatt of power, which may
have more than thousand amperes of current in it.
The list of heavy duty machines can be endless here.
All these machines require moderate to very high current.
A three-car transit train may require 300 A - 900 A
A ten passenger elevator may require 150 A
A 20 foot high escalator may require 100 A
How About At Nonresidential Places?
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
20
The electrical resistance of the human body depends on various
factors such as skin condition (dry, wet, type of gel or lotion used),
parts of the body and even on gender.
Resistance between two points x and y of a human body is
• Dry skin has higher resistivity than wet skin
• Male usually have higher resistivity than female
• Thicker skin has higher resistance than thinner skin
• The resistivity of skin is much higher than that of muscle
Rxy = r
l
A
r = Resistivity which depends on material property
l = Length between x and y
A = Crosssectional area (skin contact area is important)
Electrical Resistance of Human Body
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
21
a
b
c e
f
g
Rbhf
Rcde
Rbc Ref
a
b
d
e
h
g
c
f
Skin
Muscle
Rbhf >> Rbc >> Rcde
and skin has higher resistance than muscleSince,
Rag = Rbhf( )/ / Rbc + Rcde + Ref( )» Rbc + Rcde + Ref » Rbc + Ref
• The current path a-b-c-d-e-f has lower resistance than a-b-h-f-g.
• Most of the current flows through the inside of the body rather
than through the body surface (current path bhf) which is skin.
• It is more likely for majority of the current to flow through
important internal body organs such as heart and lung.
Circuit Model of Electrical Resistance in Human Body
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
b f
22
• Assume a person has accidentally touched a live line having 120 V.
The higher the body resistance is the lower will be the current flow.
• The body resistance mostly depends on Rbc and Ref , i.e. the skin
resistance in contact with the live line or object.
• The resistances Rbc and Ref become smaller for larger contact area
(A on slide #14) which allows more current to flow.
• The following pictures show different area of contacts.
Area of Contact Matters
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
23
Condition
Resistance
Dry skin Wet skin
Finger touch 4 kΩ – 1 MΩ 4 kΩ – 15 kΩ
Hand holding wire 10 kΩ – 50 kΩ 3 kΩ – 6 kΩ
Finger-thumb grasp 10 kΩ – 30 kΩ 2 kΩ – 5 kΩ
Palm touch 3 kΩ – 8 kΩ 1 kΩ – 2 kΩ
Hand around 1.5” pipe 0.5 kΩ – 1.5 kΩ 250 Ω – 750 Ω
Hand immersed – 200 Ω – 500 Ω
Limb (excluding skin) – 200 Ω
Trunk (excluding skin) – 100 Ω
Limb to limb (excluding skin) – 500 Ω
Ref: Electricity Safety Handbook by J. Cadick, et al (data copied for noncommercial purpose)
Nominal Resistance Values
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
24
There are usually three ports in a residential (single phase)
wall socket.
Live or hotNeutral
Ground
• Is there any standard color coding?
• What is the need of the ground port when there is a neutral port?
• Why is the size of the neutral and live ports are different?
This will be discussed in the following subsections.
Power Outlets
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
25
Ground
CSA (Canadian Standards Association) Group has standards for
electrical installations called Canadian Electrical Code. The CSA Group
standard has the following recommend color-code:
For AC (alternating current)
Ground line: Green or green with one or more yellow stripes
Neutral line: White
Hot (1 phase): Black or red
Hot (3 phase): Red (phase A), black (phase B), blue (phase C)
For DC (direct current)
2 wire: Black and red
3 wire: Black, red and white
Color Coding: CSA Group Standards
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
26
Closed circuit
• In both cases the circuits are closed and the person becomes an
element in the circuit.
• In figures a and b, if the source is 120V and the body exhibits a
resistance of 5 kΩ, the current through the body is 24 mA
• Note that this type of electric shock can be fatal depending on the
contact area, skin condition and duration of current flow
• Standing on an insulator does not always help (figure b)
VS
Conductor
(a)
VS
Insulator
(b)
Understanding the Electrocution Circuits
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
27
• In figure c, the resistance between hand and the ground is infinite
(open circuit). The voltage across the body is VS but the current
through the body is zero (I = VS/∞). The person remains safe in
this situation. WARNING: Don’t do this experiment.
• In figure d, both will be electrocuted because the circuit is closed
through the second person standing on the ground.
• What happens to the birds sitting on a 200 000 V live line? Similar
to circuit c.
VS
Insulator
(c)
VS
Insulator Conductor
(d)
Understanding the Electrocution Circuits
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
Open circuit
28
A typical electrical connection
Live
Neutral
Ground
The
internal
circuit
• The internal circuit is electrically
insulated against the external body of
the appliance.
• The ground line is connected to the
external body but not directly
connected to the internal circuit.
• Normally the current flows through
the live and neutral lines.
• The users are safe to touch these
appliances under normal operation.
• If the internal circuit accidently gets
connected to the external body, the
ground line helps keep the users
SAFE.
The Need of a Ground Port
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
29
Live
Neutral
Ground
The feet are electrically
connected to the ground
VS
RA
RHB
The equivalent circuit
under normal operation
• RA = equivalent impedance (resistance) of the appliance’s internal circuit
• RHB = body resistance of the person touching the appliance
• Under normal operation, the person is not a part of the circuit
• The person remains SAFE
The Need of a Ground Port (Continued …)
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
The equivalent circuit under normal operation
30
Live
Neutral
Ground
The feet are electrically
connected to ground
• Assume the appliance’s external body is accidentally
connected to the internal electric circuit.
• Without the ground connection the body is part of
the circuit and current flows through the person’s
body
• With the ground connection the current flows
through the ground line bypassing the person’s body.
Notice there is no voltage drop across the body.
The Need of a Ground Port (Continued …)
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
Faulty connection
VS
RA
RHB
The equivalent circuit with the
ground port under faulty condition
Assume the appliance’s body
is connected to the live line
– a faulty connection
VS
RA
RHB
The equivalent circuit without the
ground port under faulty condition
No current in RHB – SAFE operation
Current flows through RHB –
The person is electrocuted
31
• The plug pins shown at the left need to be inserted into the plug socket to turn on
the table lamp.
• The switch S is placed somewhere between the plug pins and the light bulb holder.
• The switch S can be connected to the live or neutral line depending on how the
plug pins are inserted into the socket. In this diagram it is on the LIVE line.
• Different sizes of the pins ensure that the switch always remains on the live line.
• Assume the switch is OFF and someone is touching the bulb holder (not a good
practice). No current flows through the person’s body and s/he remains SAFE.
• Having a standard color helps easily identify the live line in an electric wiring.
120 V
ac line
To other ac
powered
devices
S
Different Sizes of the Outlets and Color Code
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
LN
The ground connection is not shown here.
The plug pins have
different sizes.
32
120 V
ac line
To other ac
powered
devices
S
Different Sizes of the Outlets and Color Code
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
LN
The ground connection is not shown here.
33
• Assume the pins of a plug have the same size and they can be inserted into the
plug socket in either way. (Note that with different sizes there is only one way.)
• This diagram shows that the plug is inserted in a way such that the switch S is now
placed on the NEUTRAL line instead of being placed on the live line.
• In this scenario current can flow through the person’s body even though the switch
is OFF.
• Thus, turning off the switch will not ensure electrical safety if the same size plug
pins are used. Making the pin sizes different allows only ONE way of insertion.
A 3-pin plug has only
one way to be inserted
Wall socket A plug with different
pin sizes
It is an easy go as it
fits with the right size
Does not fit because the
larger pin cannot be inserted
into the smaller hole
Different Sizes of the Outlets
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
34
Static Electricity
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
• We all experience static electricity, particularly on a dry
winter day it can be painful.
• Static electricity can be a fire/explosion hazard if
- static electric charge continues to generate and accumulate
- the air near the source has an ignitable mixture
• Petroleum based fuels often develop static charge when they
are carried in a metal container, poured or flow through
hoses.
• Higher temperature and higher altitude lower the flash point,
which may enhance ignition.
35
Static Electricity – Bonding
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
• The dispensing and receiving
metal containers are electrically
bonded by a conductor.
• The bonding must be done
before pouring.
• Since the two containers are
electrically connected there is
no voltage difference.
• Some hoses have built-in
bonding mechanism.
• Bonding is not effective for containers that do not conduct
electricity.
• Bonding alone may not be sufficient to prevent static electricity.
Hose
Fuel drum
Metal
bonding
36
Static Electricity – Bonding and Grounding
Electrical ShockIntroduction Arc and Blast Other Safety Issues Review
• Both containers are bonded and one of them are grounded.
• The ground is usually water or gas metal pipes.
• Any accumulated charge will be completely discharged
through the ground connection line.
Hose
Fuel drum
Metal
bonding
Groundedmetalpipe Metal
bonding
37
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Arcing occurs when electric current flows uncontrolled
accompanied by ionization of the surrounding air from phase to
ground, phase to neutral, and/or phase to phase.
Arcing
• Normally, air is an insulator.
• Under certain circumstances air insulation may fail.
• Insulation failure can result in short-circuit.
• This releases an enormous amount of energy in a very short time.
38
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Insulation Failure – Strong Electric Field
R
• R = ∞ when air is an insulator. Arcing occurs when R = 0
• The electric field between the two conductors is given by
Electric field = (voltage difference) / (distance between
conductors)
Example: assume two conductors with a voltage difference
of 100 000 V and the distance between the conductors is 0.5 m
Thus, Electric field = 200000 V/m = 2000 V/cm. This is a strong
electric field and may cause the air insulation failure under
favorable condition.
39
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Insulation Failure – Factors Influencing
R
Arcing can be influenced and/or caused by the following factors:
• Defective or aging insulation material
• Poor or incorrect maintenance
• Moisture or vermin and human errors
• A tool slipping and touching live conductors
• Environmental factors such as geography, altitude, humidity and
geology
• Meteorological factors such as ambient pressure, temperature,
and wind
40
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Arcing Hazards
Arcing
Blast
Burn
Sound
Light
Fire
Pressure Wave
41
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Arcing Hazard – Fire and Burns
• Arcing results in fierce fire and the temperature of this fire can
be as high as 20 000 C.
• This arcing temperature is four times as hot as the sun’s surface.
• No material, known on the earth, can withstand this
temperature. They will be vaporized.
• Burns from electric arc do not need a direct contact to fire.
• With temperatures rising in and around an arc, burn hazard is
present from ohmic heating; ignition and combustion of nearby
materials, notably including worn clothing and adjacent
equipment; and sprayed or blown hot or melting installation
elements.
• A person standing several feet away from an arc can be a victim
of massive burns. Thus, distance matters.
42
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Arcing Hazard – Light
• The intense light generated by arc flash emits dangerous
ultraviolet and infrared.
• Without proper protection the ultraviolet may cause
temporary or permanent blindness.
• The most common injury from infrared radiation exposure is
eye injury to cornea, with the formation of cataracts, retinal
burns and corneal burns.
• People normally avoid too intense visible light. However, it
takes about 0.25 second to close the eyes with an aversion
response.
43
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Arc Flash Boundaries
Prohibited
Space boundary
Any point on an
exposed, energized
or circuit part
Restricted
space boundary
Limited space
boundary Flash protection
boundary
Prohibited space is considered as equivalent
to direct contact. Required: appropriate PPE,
training, work permit, risk assessment
Restricted space – appropriate PPE, training,
work permit, risk assessment are required to
enter this region.
Limited space – Unqualified persons must be
accompanied by a qualified person.
Appropriate PPE, training on the task to be
performed and risk assessment are required.
Flash protection boundary is defined as the
distance at which a person can be exposed to
1.2 cal/cm2 of incident energy. PPE must be
worn to prevent 2nd degree or greater burns.
Unqualified person must be accompanied by
a qualified worker.
44
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Arcing Hazard – Blast
• During an arc flash, the rapidly expanding gases and heated air
may cause blasts, pressure waves or explosions.
• Blast pressures may exceed 10 ton/m2, knocking workers off
ladders or collapsing workers’ lung.
• These events occur very rapidly with speeds exceeding 1100
km/h, making it impossible for a worker to get out of the way.
• The gasses expelled from the blast also carry the products of
the arc with them including droplets of molten metal similar to
buckshot.
• The sound level from blasts and pressure waves can be as high
as 160 dB at a distance of several feet, where the sound from a
jet engine at 200 feet is about 130 dB.
• Hearing protections are required for above 85 dB.
45
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
Arc Flash Hazard Calculation
Widely accepted standards for calculating arc flash hazard:
 IEEE 1584-2002 and
 Appendix D of NFPA 70E-2012 (NFPA: National Fire Protection Association)
46
Asamplewarninglabel
* This warning label is copied from ESPS.
Introduction Arc and Blast Other Safety Issues ReviewElectric Shock
A Natural Arcing – Lightening
Lightening is a natural arcing
47
Is there a SAFE limit on number of devices that can
be connected to a multiplug? Is it just the number of
devices or the amount of current that sets the limit?
Equivalent circuit of a multiplug when connected to multiple devices
I is the total current that the multiplug is receiving from the wall
socket. This current depends on the individual current demanded
by each device connected to it.
Introduction Arc and Blast ReviewElectric Shock
SAFE Limit of Current Through a Wire
Other Safety Issues
Device-2 Device-3 Device-4 Device-5
I1 I2 I3 I4 I5
I
120 V ac line,
Input to the
multiplug
By KCL, I = I1 + I2 + I3 + I4 + I5
Device-1
48
• Electric wires have limits of maximum current flow, called ampacity
• When current flows through a wire, it produces heat
Joule Heat = (Current)2 x (Resistance of the wire)
• Excessive heat may damage wire material and its insulation
• Such damages may cause short circuit, severe electric shock, burn, etc.
• Higher diameter is required for larger current to flow safely
l
A
R = r
l
A
R = Resistance ρ = Resistivity
l = length A = Area
• CSA Group has standards for ampacity where the diameter is
expressed in terms of AWG (American Wire Gauge)
Introduction Arc and Blast ReviewElectric Shock
SAFE Limit of Current Through a Wire (continued …)
Other Safety Issues
49
• Electric wires, plugs, sockets, etc. have well defined current limit.
• The users should never exceed these current limits.
Introduction Arc and Blast ReviewElectric Shock
SAFE Limit of Current Through a Wire (continued …)
Other Safety Issues
50
15 A
Short Circuit and Ground Fault
51
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
Live or hot
Neutral Ground
Short circuit
Live or hot
Neutral Ground
Ground fault
Short Circuit: A short circuit occurs
when a live line and neutral line actually
touch each other.
Ground Fault: A ground fault occurs
when the live line comes into contact
with the ground line or a grounded
portion of a junction box or grounded
part of an appliance or a device.
A large amount of current flows in both cases.
An Ordinary Over-limit Protector
Assume an appliance is supposed to draw a maximum of 15A current
at 120 V. A fuse or circuit breaker rated 15 A is connected to the line.
A person accidentally touches the live line. The over-limit protection
device will not break the circuit until the current exceeds 15 A. But
current levels as low as 10 to 30 mA can be fatal to human beings.
Thus, such an ordinary over-limit protector cannot save the users in
this situation although it protects the appliance.
52
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
If current flows over the rated (or
safe) limit in a circuit, the over-
limit protection devices break the
circuit. This can be done by
blowing a fuse or by tripping a
circuit breaker.
Fuses Circuit breaker
Ground-Fault Circuit Interrupter (GFCI)
53
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
GFCIs interrupts a circuit when there is a
difference in the currents in the live and
neutral lines. Such a difference indicates an
abnormal diversion of current either through
the ground line or through a person’s body
who has come into contact with the live line
and is being electrocuted. The device activates
with a minimum current difference of 5 mA.
This keeps the person safe. When a circuit
functions normally, the difference in current is
always zero.
GFCIs are required to be used in bathrooms, swimming pools, and
in some kitchen receptacles. The GFCIs have a “Test” button which
causes a small difference between the live and neutral line.
Arc-Fault Circuit Interrupter (AFCI)
54
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
AFCI is a device intended to provide
protection from the effects of arc faults by
recognizing characteristics unique to arcing
and by functioning to de-energize the circuit
when an arc fault has occurred. AFCIs use
integrated processors which recognizes the
unique current and/or voltage signatures
associated with arcing faults. It clears the
fault in a very short time. For 60 Hz ac
power system, the clearing time is less than
8.3 milliseconds. It is recommended that
AFCIs should be used in most rooms and
other places in new construction.
Step Potential
• In case of a fault at a tower, the
current will flow through the
ground.
• If the fault current for a high-
voltage tower is 7000 A and the
resistance to ground of the
grounding system is 5 Ω, the
ground potential rise will be
35000 V.
• A person walking nearby is likely to experience a large voltage
difference between the feet.
• A current will flow through the person’s body causing an electrical
shock although there is no direct contact.
55
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
The Common Personal Protection Equipment (PPE)
• Nonconductive flame-resistant head, face, and chin
protection (hard hats, full face shields, switching hoods, etc.)
• Eye protection (face shields, safety glasses, goggles)
• Body protection resistant to flash flame (shirts, pants, jackets,
coveralls)
• Hand and arms protection (insulating gloves and sleeves with
leather protectors)
• Foot and leg protection (insulated leg and footwear)
• Insulating blankets or mats
56
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
The most common types of PPE include:
Arc Resistant (Also known as Fire Resistant) Cloths
57
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
PPE Requirements Typical Protective Clothing Systems Clothing
Description
Minimum
Flash
Protection
Boundary (in)
Hazard
Risk
Category
Required
Minimum Arc
Rating of PPE
(cal/cm2)
0 N/A 1 layer of non-melting, flammable fabric with
weight of at least 4.5 oz/yd2
6
1 4 1 layer of AR shirt and AR pants or AR coverall 15
2 8 1 or 2 layers of AR shirt and AR pants with
conventional cotton underwear
45
3 25 2 or 3 layers of AR shirt, AR pants plus AR
coverall cotton underwear
60
4 40 3 or more layers of AR shirt, AR pants plus multi-
layer flash suit
~ 120
Best Practices
• Make sure that the design is safe
• Use current-limiting overcurrent protective devices
• Implement an electrical safety program
• Observe safe work practices
• Use appropriate personal protective equipment (PPE)
• Use warning labels
• Use an energized electrical work permit if necessary
• Avoid hazards of improperly selected or maintained
overcurrent protective devices
• Achieve or increase selective coordination
58
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
Recommendations for circuit designers and electrical maintenance
engineers
Lockout and Tag out
59
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
Energy sources including electrical, mechanical,
hydraulic, pneumatic, chemical, thermal or other
sources in machines and equipment can be
hazardous to workers. During the servicing and
maintenance of machines and equipment, the
unexpected startup or release of stored energy
could cause injury to employees.
Lockout is the process of physically neutralizing
all energies in a piece of equipment. The
equipment must be tagged out after it has been
locked out.
Proper procedures must be developed specific to
an industry or equipment.
Lockout and Tag out (Continued …)
60
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
Disconnecting the electrical power line may not
ensure the complete release of all sources of
energies. Examples:
A mechanical spring in a piece of equipment
may store high potential energy which can be
released during the maintenance work and
cause harm.
Electrical energy can be stored in a capacitor
inside an equipment. Shutting down the
equipment may not release the energy. A
sudden release of this stored energy may cause
serious injury.
Major Regulatory Bodies
61
Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
• Canadian Advisory Council on Electrical Safety (CACES)
• Canadian Standards Association (CSA) Group
• Canadian Centre for Occupational Health & Safety (CCOHS)
• Provincial Authorities such as
– Alberta Safety Council
– Ontario Electrical Safety Authority
• Institute for Electrical and Electronic Engineers (IEEE)
• Occupational Safety & Health Administration (OSHA)
• American National Standards Institute (ANSI)
Law: the system of rules set by the federal government and/or
provincial government.
Standard: A required or agreed level of quality or attainment.
These are usually set and suggested by various regulatory bodies.

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Electrical Safety by Safety Management Education

  • 2. Introduction Electric Shock Arc and Blast Other Safety Issues Review The Importance of Electricity • Engineers need to use electricity regardless of engineering discipline. • Imagine a world without electricity even not the batteries. Now make a list of things that you could still do to keep you living smooth. Such a list would be almost empty! • In today’s world, no matter what you do or where you are, electricity is essential. 2
  • 3. Introduction Electric Shock Arc and Blast Other Safety Issues Review Do We Know the Danger of Electricity? • Electricity is such an important part in our life. • Have we ever thought about how dangerous it could be? • Do we know how much electricity we are handling at home or at workplaces and at what danger level? • Do we know what could go wrong in using electricity? Also, how and why that can happen. • Do we know how we can prevent accidents related to electricity? 3
  • 4. Introduction Electric Shock Arc and Blast Other Safety Issues Review Accidents Related to Electricity • In only one year there were 53,589 electricity related fires reported in Canada, which resulted in 304 deaths, 2,547 injuries and $1.49 billion in property losses [1] • In Ontario an average annual cost of electricity related injuries is $1.3 million [1] • In U.S., there is 43,900 electrical home fires each year, resulting in 438 deaths, 1,430 injuries and $1.47 billion in property damages [2] • Human factor is the most significant cause for electrical incidents [1] 2001, 2002, 2011 Ontario Electrical Safety Report [2] Electrical Safety Foundation International, 2013 National Electrical Safety Month 4
  • 5. Electrical Incidents: Powerline Contact 5 • May 18, 2010 • A precast concrete company was making a delivery with a boom truck at a road rebuilding site • the victim helped guide the load by grabbing one of the legs of the sling suspending the load • The wire rope made contact with the powerline • The worker received a severe shock and fell to the ground convulsing Introduction Electric Shock Arc and Blast Other Safety Issues Review
  • 6. Electrical Incidents: Powerline Contact (continued …) 6 • Approximately 14 months of investigation • No designated area for unloading • No signaller was used • The boom truck operator’s view might have been obstructed by the worker standing in front of him on the flatbed of the truck Introduction Electric Shock Arc and Blast Other Safety Issues Review
  • 7. Electrical Incidents: Electrical Panel 7 • October 3, 2007 • Connection of temporary lighting cables to the electrical panel on a construction site • The apprentice entered the panel to pull up the cable and hook it into the power panel • Inadvertently, the apprentice came into contact with the exposed terminals Introduction Electric Shock Arc and Blast Other Safety Issues Review
  • 8. Electrical Incidents: Electrical Panel (continued …) 8 • Approximately 11 months of investigation • The panel was left energized • No personal protective equipment was worn • Safety policies were not followed • No hazard assessment was conducted prior to performing the work • Contractor was fined $300,000 (Ruling July 8, 2009) Introduction Electric Shock Arc and Blast Other Safety Issues Review
  • 9. Electrical Incidents: Overloading 9 • February 3, 2010 • Portable space heater was connected to an extension cord which plugged into a wall receptacle • This connection was kept semi-permanently which is not the intended use for an extension cord Introduction Electric Shock Arc and Blast Other Safety Issues Review
  • 10. Electrical Incidents: Overloading (continued …) 10 • The receptacle was nearby combustibles • Leaving the glass door open after escape provided oxygen for fire to continue • Charring and smoke stains all over the place • A serious injury and $30,000 in property damage Introduction Electric Shock Arc and Blast Other Safety Issues Review
  • 11. Introduction Electric Shock Arc and Blast Other Safety Issues Review Why Health and Safety Matter to an Engineer “Every one who undertakes, or has the authority, to direct how another person does work or performs a task is under a legal duty to take reasonable steps to prevent bodily harm to that person, or any other person, arising from that work or task.” – Federal Law in Canada (Bill C45), amended on March 31, 2004 An engineer directs other people to work through project design, supervision and decision making at various levels. 11
  • 12. Introduction Electric Shock Arc and Blast Other Safety Issues Review The Goal of Zero Fatality Should enforcement be the only driving force? Imagine a situation where you are a CEO of a giant construction company. Unfortunately, there are 20 deaths in a year due to work related accidents in your company. So, you have taken vigorous measures to reduce this number to half. Hurray! You have achieved the goal and it’s time to celebrate! Aren’t you still celebrating for killing 10 people? The goal of health and safety management is to achieve ZERO injury. Celebration and coffin can’t go together. ? 12
  • 13. Introduction Electric Shock Arc and Blast Other Safety Issues Review SPIES Model I believe it’s the only way piritualS I feel strongly about the need motionalE I do it to satisfy my boss oliticalP I do it to keep my job elfS I understand its importance ntellectualI 13
  • 14. Introduction Electric Shock Arc and Blast Other Safety Issues Review Major Electrical Hazards Electric shock: a sudden physiological stimulation when human body is a part of an enclosed current loop. Arc: the light and heat released from an electrical breakdown that is due to electrical current ionizing gases in the air. Blast: an explosive or rapid expansion of air with tremendous pressure and temperature, which is caused by arcs sometimes. 14
  • 15. Electrical ShockIntroduction Arc and Blast Other Safety Issues Review Factors Affecting Electrical Shock • The amount of current is a critical factor in determining the severity of electrical shock. • When current flows through an element, voltage cannot be zero (Ohm’s Law: V = RI). Thus, voltage is also a factor. • The current pathway and its resistance in the human body are important factors for electrical shock. • Power (P) = Voltage x Current = V x I ≠ 0 • What matters the most is the amount of energy transferred from the electric power source to human body. • We know, Energy = Power x Time; or W = P x t. So, the duration of current flow is also important. 15
  • 16. Physiological Effects of Electricity Electrical ShockIntroduction Arc and Blast Other Safety Issues Review • The human body must become a part of an electric circuit for a physiological effect to occur. • There must be a current flow from one point of the body to another point of the body, i.e., not an open circuit. • The magnitude of current is critical in determining the severity • Phenomenon: - Electric stimulation of excitable tissue - Resistive heating of tissue - Electrochemical burns and tissue damage for direct current and very high voltages 16
  • 17. Nominal Human Response to Current Magnitudes Electrical ShockIntroduction Arc and Blast Other Safety Issues Review Current (60 Hz) rms Physiological Phenomena Feeling or lethal incidence < 1mA None Imperceptible 1 – 10 mA Perception threshold Mild to painful sensation 10 mA Paralysis threshold of arms Cannot release hand grip 30 mA Respiratory paralysis Stoppage of breathing, frequently fatal 75 mA Fibrillation threshold 0.5% Heart action discoordinated (probably fatal) 250 mA Fibrillation threshold 99.5% Heart action discoordinated (probably fatal) 4 A Hearing paralysis threshold Heart stops for duration of current passage > 5A Tissue burning * This data is approximate and based on a 68 kg person Ref: R. H. Lee,” The Other Electrical Hazard: Electric Arc Blast Burns,” IEEE Trans. Industrial Applications, 1A-18 (3): p246, 1982 17
  • 18. Let-Go Current Electrical ShockIntroduction Arc and Blast Other Safety Issues Review Ref: C. F. Dalziel,” Let go current and voltages,” AIEE Transactions 75 (II): 49, 1956 Let-go current is the maximum current a person can tolerate when holding a current carrying conductor in one hand and yet let go of the conductor by using muscles directly affected by that current • Let-go current depends on frequency • Example: 60 mA current at 2000 Hz and at 5 Hz is safe for men but the same amount of current at 60Hz is not safe 18
  • 19. Assume (typical) an electric stove has two 2500 W coils and two 1000 W coils - If the 2500 W is turned on, it requires a current flow of 20.83 A - If all four coils are in use, it requires a current of 58.33 A! We use electricity in many different things at home. How much current flows through these devices and how dangerous these could be. See the following examples: Typical current requirements: (Considering V = 120V in Canada) Cloth dryer = 33.0 A Iron = 8.5 A Dishwasher = 11.5 A Coffeemaker = 6.5 A Microwave= 10.0 A Television = 1.6 A How Much Current Are We Using at Home? Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 19
  • 20. Workers often use various dangerous electrical equipment. Also, people use things in public places which require high current. The engineers who design these ensure that the workers, users and public will remain safe. An oilrig may require several megawatt of power, which may have more than thousand amperes of current in it. The list of heavy duty machines can be endless here. All these machines require moderate to very high current. A three-car transit train may require 300 A - 900 A A ten passenger elevator may require 150 A A 20 foot high escalator may require 100 A How About At Nonresidential Places? Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 20
  • 21. The electrical resistance of the human body depends on various factors such as skin condition (dry, wet, type of gel or lotion used), parts of the body and even on gender. Resistance between two points x and y of a human body is • Dry skin has higher resistivity than wet skin • Male usually have higher resistivity than female • Thicker skin has higher resistance than thinner skin • The resistivity of skin is much higher than that of muscle Rxy = r l A r = Resistivity which depends on material property l = Length between x and y A = Crosssectional area (skin contact area is important) Electrical Resistance of Human Body Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 21
  • 22. a b c e f g Rbhf Rcde Rbc Ref a b d e h g c f Skin Muscle Rbhf >> Rbc >> Rcde and skin has higher resistance than muscleSince, Rag = Rbhf( )/ / Rbc + Rcde + Ref( )» Rbc + Rcde + Ref » Rbc + Ref • The current path a-b-c-d-e-f has lower resistance than a-b-h-f-g. • Most of the current flows through the inside of the body rather than through the body surface (current path bhf) which is skin. • It is more likely for majority of the current to flow through important internal body organs such as heart and lung. Circuit Model of Electrical Resistance in Human Body Electrical ShockIntroduction Arc and Blast Other Safety Issues Review b f 22
  • 23. • Assume a person has accidentally touched a live line having 120 V. The higher the body resistance is the lower will be the current flow. • The body resistance mostly depends on Rbc and Ref , i.e. the skin resistance in contact with the live line or object. • The resistances Rbc and Ref become smaller for larger contact area (A on slide #14) which allows more current to flow. • The following pictures show different area of contacts. Area of Contact Matters Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 23
  • 24. Condition Resistance Dry skin Wet skin Finger touch 4 kΩ – 1 MΩ 4 kΩ – 15 kΩ Hand holding wire 10 kΩ – 50 kΩ 3 kΩ – 6 kΩ Finger-thumb grasp 10 kΩ – 30 kΩ 2 kΩ – 5 kΩ Palm touch 3 kΩ – 8 kΩ 1 kΩ – 2 kΩ Hand around 1.5” pipe 0.5 kΩ – 1.5 kΩ 250 Ω – 750 Ω Hand immersed – 200 Ω – 500 Ω Limb (excluding skin) – 200 Ω Trunk (excluding skin) – 100 Ω Limb to limb (excluding skin) – 500 Ω Ref: Electricity Safety Handbook by J. Cadick, et al (data copied for noncommercial purpose) Nominal Resistance Values Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 24
  • 25. There are usually three ports in a residential (single phase) wall socket. Live or hotNeutral Ground • Is there any standard color coding? • What is the need of the ground port when there is a neutral port? • Why is the size of the neutral and live ports are different? This will be discussed in the following subsections. Power Outlets Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 25 Ground
  • 26. CSA (Canadian Standards Association) Group has standards for electrical installations called Canadian Electrical Code. The CSA Group standard has the following recommend color-code: For AC (alternating current) Ground line: Green or green with one or more yellow stripes Neutral line: White Hot (1 phase): Black or red Hot (3 phase): Red (phase A), black (phase B), blue (phase C) For DC (direct current) 2 wire: Black and red 3 wire: Black, red and white Color Coding: CSA Group Standards Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 26
  • 27. Closed circuit • In both cases the circuits are closed and the person becomes an element in the circuit. • In figures a and b, if the source is 120V and the body exhibits a resistance of 5 kΩ, the current through the body is 24 mA • Note that this type of electric shock can be fatal depending on the contact area, skin condition and duration of current flow • Standing on an insulator does not always help (figure b) VS Conductor (a) VS Insulator (b) Understanding the Electrocution Circuits Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 27
  • 28. • In figure c, the resistance between hand and the ground is infinite (open circuit). The voltage across the body is VS but the current through the body is zero (I = VS/∞). The person remains safe in this situation. WARNING: Don’t do this experiment. • In figure d, both will be electrocuted because the circuit is closed through the second person standing on the ground. • What happens to the birds sitting on a 200 000 V live line? Similar to circuit c. VS Insulator (c) VS Insulator Conductor (d) Understanding the Electrocution Circuits Electrical ShockIntroduction Arc and Blast Other Safety Issues Review Open circuit 28
  • 29. A typical electrical connection Live Neutral Ground The internal circuit • The internal circuit is electrically insulated against the external body of the appliance. • The ground line is connected to the external body but not directly connected to the internal circuit. • Normally the current flows through the live and neutral lines. • The users are safe to touch these appliances under normal operation. • If the internal circuit accidently gets connected to the external body, the ground line helps keep the users SAFE. The Need of a Ground Port Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 29
  • 30. Live Neutral Ground The feet are electrically connected to the ground VS RA RHB The equivalent circuit under normal operation • RA = equivalent impedance (resistance) of the appliance’s internal circuit • RHB = body resistance of the person touching the appliance • Under normal operation, the person is not a part of the circuit • The person remains SAFE The Need of a Ground Port (Continued …) Electrical ShockIntroduction Arc and Blast Other Safety Issues Review The equivalent circuit under normal operation 30
  • 31. Live Neutral Ground The feet are electrically connected to ground • Assume the appliance’s external body is accidentally connected to the internal electric circuit. • Without the ground connection the body is part of the circuit and current flows through the person’s body • With the ground connection the current flows through the ground line bypassing the person’s body. Notice there is no voltage drop across the body. The Need of a Ground Port (Continued …) Electrical ShockIntroduction Arc and Blast Other Safety Issues Review Faulty connection VS RA RHB The equivalent circuit with the ground port under faulty condition Assume the appliance’s body is connected to the live line – a faulty connection VS RA RHB The equivalent circuit without the ground port under faulty condition No current in RHB – SAFE operation Current flows through RHB – The person is electrocuted 31
  • 32. • The plug pins shown at the left need to be inserted into the plug socket to turn on the table lamp. • The switch S is placed somewhere between the plug pins and the light bulb holder. • The switch S can be connected to the live or neutral line depending on how the plug pins are inserted into the socket. In this diagram it is on the LIVE line. • Different sizes of the pins ensure that the switch always remains on the live line. • Assume the switch is OFF and someone is touching the bulb holder (not a good practice). No current flows through the person’s body and s/he remains SAFE. • Having a standard color helps easily identify the live line in an electric wiring. 120 V ac line To other ac powered devices S Different Sizes of the Outlets and Color Code Electrical ShockIntroduction Arc and Blast Other Safety Issues Review LN The ground connection is not shown here. The plug pins have different sizes. 32
  • 33. 120 V ac line To other ac powered devices S Different Sizes of the Outlets and Color Code Electrical ShockIntroduction Arc and Blast Other Safety Issues Review LN The ground connection is not shown here. 33 • Assume the pins of a plug have the same size and they can be inserted into the plug socket in either way. (Note that with different sizes there is only one way.) • This diagram shows that the plug is inserted in a way such that the switch S is now placed on the NEUTRAL line instead of being placed on the live line. • In this scenario current can flow through the person’s body even though the switch is OFF. • Thus, turning off the switch will not ensure electrical safety if the same size plug pins are used. Making the pin sizes different allows only ONE way of insertion.
  • 34. A 3-pin plug has only one way to be inserted Wall socket A plug with different pin sizes It is an easy go as it fits with the right size Does not fit because the larger pin cannot be inserted into the smaller hole Different Sizes of the Outlets Electrical ShockIntroduction Arc and Blast Other Safety Issues Review 34
  • 35. Static Electricity Electrical ShockIntroduction Arc and Blast Other Safety Issues Review • We all experience static electricity, particularly on a dry winter day it can be painful. • Static electricity can be a fire/explosion hazard if - static electric charge continues to generate and accumulate - the air near the source has an ignitable mixture • Petroleum based fuels often develop static charge when they are carried in a metal container, poured or flow through hoses. • Higher temperature and higher altitude lower the flash point, which may enhance ignition. 35
  • 36. Static Electricity – Bonding Electrical ShockIntroduction Arc and Blast Other Safety Issues Review • The dispensing and receiving metal containers are electrically bonded by a conductor. • The bonding must be done before pouring. • Since the two containers are electrically connected there is no voltage difference. • Some hoses have built-in bonding mechanism. • Bonding is not effective for containers that do not conduct electricity. • Bonding alone may not be sufficient to prevent static electricity. Hose Fuel drum Metal bonding 36
  • 37. Static Electricity – Bonding and Grounding Electrical ShockIntroduction Arc and Blast Other Safety Issues Review • Both containers are bonded and one of them are grounded. • The ground is usually water or gas metal pipes. • Any accumulated charge will be completely discharged through the ground connection line. Hose Fuel drum Metal bonding Groundedmetalpipe Metal bonding 37
  • 38. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Arcing occurs when electric current flows uncontrolled accompanied by ionization of the surrounding air from phase to ground, phase to neutral, and/or phase to phase. Arcing • Normally, air is an insulator. • Under certain circumstances air insulation may fail. • Insulation failure can result in short-circuit. • This releases an enormous amount of energy in a very short time. 38
  • 39. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Insulation Failure – Strong Electric Field R • R = ∞ when air is an insulator. Arcing occurs when R = 0 • The electric field between the two conductors is given by Electric field = (voltage difference) / (distance between conductors) Example: assume two conductors with a voltage difference of 100 000 V and the distance between the conductors is 0.5 m Thus, Electric field = 200000 V/m = 2000 V/cm. This is a strong electric field and may cause the air insulation failure under favorable condition. 39
  • 40. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Insulation Failure – Factors Influencing R Arcing can be influenced and/or caused by the following factors: • Defective or aging insulation material • Poor or incorrect maintenance • Moisture or vermin and human errors • A tool slipping and touching live conductors • Environmental factors such as geography, altitude, humidity and geology • Meteorological factors such as ambient pressure, temperature, and wind 40
  • 41. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Arcing Hazards Arcing Blast Burn Sound Light Fire Pressure Wave 41
  • 42. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Arcing Hazard – Fire and Burns • Arcing results in fierce fire and the temperature of this fire can be as high as 20 000 C. • This arcing temperature is four times as hot as the sun’s surface. • No material, known on the earth, can withstand this temperature. They will be vaporized. • Burns from electric arc do not need a direct contact to fire. • With temperatures rising in and around an arc, burn hazard is present from ohmic heating; ignition and combustion of nearby materials, notably including worn clothing and adjacent equipment; and sprayed or blown hot or melting installation elements. • A person standing several feet away from an arc can be a victim of massive burns. Thus, distance matters. 42
  • 43. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Arcing Hazard – Light • The intense light generated by arc flash emits dangerous ultraviolet and infrared. • Without proper protection the ultraviolet may cause temporary or permanent blindness. • The most common injury from infrared radiation exposure is eye injury to cornea, with the formation of cataracts, retinal burns and corneal burns. • People normally avoid too intense visible light. However, it takes about 0.25 second to close the eyes with an aversion response. 43
  • 44. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Arc Flash Boundaries Prohibited Space boundary Any point on an exposed, energized or circuit part Restricted space boundary Limited space boundary Flash protection boundary Prohibited space is considered as equivalent to direct contact. Required: appropriate PPE, training, work permit, risk assessment Restricted space – appropriate PPE, training, work permit, risk assessment are required to enter this region. Limited space – Unqualified persons must be accompanied by a qualified person. Appropriate PPE, training on the task to be performed and risk assessment are required. Flash protection boundary is defined as the distance at which a person can be exposed to 1.2 cal/cm2 of incident energy. PPE must be worn to prevent 2nd degree or greater burns. Unqualified person must be accompanied by a qualified worker. 44
  • 45. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Arcing Hazard – Blast • During an arc flash, the rapidly expanding gases and heated air may cause blasts, pressure waves or explosions. • Blast pressures may exceed 10 ton/m2, knocking workers off ladders or collapsing workers’ lung. • These events occur very rapidly with speeds exceeding 1100 km/h, making it impossible for a worker to get out of the way. • The gasses expelled from the blast also carry the products of the arc with them including droplets of molten metal similar to buckshot. • The sound level from blasts and pressure waves can be as high as 160 dB at a distance of several feet, where the sound from a jet engine at 200 feet is about 130 dB. • Hearing protections are required for above 85 dB. 45
  • 46. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock Arc Flash Hazard Calculation Widely accepted standards for calculating arc flash hazard:  IEEE 1584-2002 and  Appendix D of NFPA 70E-2012 (NFPA: National Fire Protection Association) 46 Asamplewarninglabel * This warning label is copied from ESPS.
  • 47. Introduction Arc and Blast Other Safety Issues ReviewElectric Shock A Natural Arcing – Lightening Lightening is a natural arcing 47
  • 48. Is there a SAFE limit on number of devices that can be connected to a multiplug? Is it just the number of devices or the amount of current that sets the limit? Equivalent circuit of a multiplug when connected to multiple devices I is the total current that the multiplug is receiving from the wall socket. This current depends on the individual current demanded by each device connected to it. Introduction Arc and Blast ReviewElectric Shock SAFE Limit of Current Through a Wire Other Safety Issues Device-2 Device-3 Device-4 Device-5 I1 I2 I3 I4 I5 I 120 V ac line, Input to the multiplug By KCL, I = I1 + I2 + I3 + I4 + I5 Device-1 48
  • 49. • Electric wires have limits of maximum current flow, called ampacity • When current flows through a wire, it produces heat Joule Heat = (Current)2 x (Resistance of the wire) • Excessive heat may damage wire material and its insulation • Such damages may cause short circuit, severe electric shock, burn, etc. • Higher diameter is required for larger current to flow safely l A R = r l A R = Resistance ρ = Resistivity l = length A = Area • CSA Group has standards for ampacity where the diameter is expressed in terms of AWG (American Wire Gauge) Introduction Arc and Blast ReviewElectric Shock SAFE Limit of Current Through a Wire (continued …) Other Safety Issues 49
  • 50. • Electric wires, plugs, sockets, etc. have well defined current limit. • The users should never exceed these current limits. Introduction Arc and Blast ReviewElectric Shock SAFE Limit of Current Through a Wire (continued …) Other Safety Issues 50 15 A
  • 51. Short Circuit and Ground Fault 51 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues Live or hot Neutral Ground Short circuit Live or hot Neutral Ground Ground fault Short Circuit: A short circuit occurs when a live line and neutral line actually touch each other. Ground Fault: A ground fault occurs when the live line comes into contact with the ground line or a grounded portion of a junction box or grounded part of an appliance or a device. A large amount of current flows in both cases.
  • 52. An Ordinary Over-limit Protector Assume an appliance is supposed to draw a maximum of 15A current at 120 V. A fuse or circuit breaker rated 15 A is connected to the line. A person accidentally touches the live line. The over-limit protection device will not break the circuit until the current exceeds 15 A. But current levels as low as 10 to 30 mA can be fatal to human beings. Thus, such an ordinary over-limit protector cannot save the users in this situation although it protects the appliance. 52 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues If current flows over the rated (or safe) limit in a circuit, the over- limit protection devices break the circuit. This can be done by blowing a fuse or by tripping a circuit breaker. Fuses Circuit breaker
  • 53. Ground-Fault Circuit Interrupter (GFCI) 53 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues GFCIs interrupts a circuit when there is a difference in the currents in the live and neutral lines. Such a difference indicates an abnormal diversion of current either through the ground line or through a person’s body who has come into contact with the live line and is being electrocuted. The device activates with a minimum current difference of 5 mA. This keeps the person safe. When a circuit functions normally, the difference in current is always zero. GFCIs are required to be used in bathrooms, swimming pools, and in some kitchen receptacles. The GFCIs have a “Test” button which causes a small difference between the live and neutral line.
  • 54. Arc-Fault Circuit Interrupter (AFCI) 54 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues AFCI is a device intended to provide protection from the effects of arc faults by recognizing characteristics unique to arcing and by functioning to de-energize the circuit when an arc fault has occurred. AFCIs use integrated processors which recognizes the unique current and/or voltage signatures associated with arcing faults. It clears the fault in a very short time. For 60 Hz ac power system, the clearing time is less than 8.3 milliseconds. It is recommended that AFCIs should be used in most rooms and other places in new construction.
  • 55. Step Potential • In case of a fault at a tower, the current will flow through the ground. • If the fault current for a high- voltage tower is 7000 A and the resistance to ground of the grounding system is 5 Ω, the ground potential rise will be 35000 V. • A person walking nearby is likely to experience a large voltage difference between the feet. • A current will flow through the person’s body causing an electrical shock although there is no direct contact. 55 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues
  • 56. The Common Personal Protection Equipment (PPE) • Nonconductive flame-resistant head, face, and chin protection (hard hats, full face shields, switching hoods, etc.) • Eye protection (face shields, safety glasses, goggles) • Body protection resistant to flash flame (shirts, pants, jackets, coveralls) • Hand and arms protection (insulating gloves and sleeves with leather protectors) • Foot and leg protection (insulated leg and footwear) • Insulating blankets or mats 56 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues The most common types of PPE include:
  • 57. Arc Resistant (Also known as Fire Resistant) Cloths 57 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues PPE Requirements Typical Protective Clothing Systems Clothing Description Minimum Flash Protection Boundary (in) Hazard Risk Category Required Minimum Arc Rating of PPE (cal/cm2) 0 N/A 1 layer of non-melting, flammable fabric with weight of at least 4.5 oz/yd2 6 1 4 1 layer of AR shirt and AR pants or AR coverall 15 2 8 1 or 2 layers of AR shirt and AR pants with conventional cotton underwear 45 3 25 2 or 3 layers of AR shirt, AR pants plus AR coverall cotton underwear 60 4 40 3 or more layers of AR shirt, AR pants plus multi- layer flash suit ~ 120
  • 58. Best Practices • Make sure that the design is safe • Use current-limiting overcurrent protective devices • Implement an electrical safety program • Observe safe work practices • Use appropriate personal protective equipment (PPE) • Use warning labels • Use an energized electrical work permit if necessary • Avoid hazards of improperly selected or maintained overcurrent protective devices • Achieve or increase selective coordination 58 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues Recommendations for circuit designers and electrical maintenance engineers
  • 59. Lockout and Tag out 59 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues Energy sources including electrical, mechanical, hydraulic, pneumatic, chemical, thermal or other sources in machines and equipment can be hazardous to workers. During the servicing and maintenance of machines and equipment, the unexpected startup or release of stored energy could cause injury to employees. Lockout is the process of physically neutralizing all energies in a piece of equipment. The equipment must be tagged out after it has been locked out. Proper procedures must be developed specific to an industry or equipment.
  • 60. Lockout and Tag out (Continued …) 60 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues Disconnecting the electrical power line may not ensure the complete release of all sources of energies. Examples: A mechanical spring in a piece of equipment may store high potential energy which can be released during the maintenance work and cause harm. Electrical energy can be stored in a capacitor inside an equipment. Shutting down the equipment may not release the energy. A sudden release of this stored energy may cause serious injury.
  • 61. Major Regulatory Bodies 61 Introduction Arc and Blast ReviewElectric Shock Other Safety Issues • Canadian Advisory Council on Electrical Safety (CACES) • Canadian Standards Association (CSA) Group • Canadian Centre for Occupational Health & Safety (CCOHS) • Provincial Authorities such as – Alberta Safety Council – Ontario Electrical Safety Authority • Institute for Electrical and Electronic Engineers (IEEE) • Occupational Safety & Health Administration (OSHA) • American National Standards Institute (ANSI) Law: the system of rules set by the federal government and/or provincial government. Standard: A required or agreed level of quality or attainment. These are usually set and suggested by various regulatory bodies.

Hinweis der Redaktion

  1. 41% of these fires occurred in residential structures. Previous research has found that the primary sources of residential fires are cooking, smoking cigarettes, heating equipment, or electrical malfunction [1]. Electrical-related fatalities include electrocution, electrocution burns and electrical fire with the electricity identified as the ignition source. Electrical injuries are a result of electrical incidents that involve with electrical equipment.
  2. Should ask students where are they in the SPICE model.
  3. Why do the electrocardiogram technicians use gel?
  4. The equivalent resistance of a high resistance in parallel with a low resistance is almost equal to the low resistance. Example: 1M//100K = 90.9K
  5. Did you (students) know that are connected in parallel
  6. Did you (students) know that are connected in parallel
  7. Did you (students) know that are connected in parallel
  8. Flash point: The lowest temperature at which a liquid produces enough vapor to form an ignitable mixture. Liquids with low flash points pose the greatest danger.
  9. PPE: Personal Protection Equipment