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LIFE SCIENCES
Solution Set



Barcode Scanning and Printing l Mobile Computing
Wireless Technologies l Identification Solutions   integrating people,
                                                      products and processes
Life Sciences Solution Set
Table of contents:


Who are VisionID?
  ƒƒ VisionIDƒLifeƒSciencesƒSpecialties

Track and Trace Solution
  ƒƒ WhatƒisƒaƒBarcode?
  ƒƒ ProducingƒaƒBarcode
  ƒƒ LifeƒSciencesƒConsumables

Reading a Barcode
  ƒƒ TypesƒofƒBarcodeƒScanners
  ƒƒ DirectƒPartƒMarking

Serialisation & ePedigree
  ƒƒ Serialisation
  ƒƒ ePedigree

Machine Vision Solutions from VisionID
  ƒƒ WhatƒisƒMachineƒVision?
  ƒƒ ApplicationƒTypes

Manufacturing Execution Systems - ERP Integrated Solutions
  ƒƒ VisionIDƒMES/ERPƒIntegratedƒSolutions

Wireless LAN Solutions
Mobile Workstations
RFID in Life Sciences
  ƒƒ WhatƒisƒRFID?
  ƒƒ RFIDƒinƒLifeƒScienceƒApplications

ATEX
  ƒƒ IntrinsicallyƒSafeƒ/ƒATEXƒapprovedƒequipment

VisionID Service & Support
  ƒƒ MobileƒComputing
  ƒƒ VisionIDƒTrainingƒServices
Contact Us:
l Republic of Ireland +353 (0)52 618 1858
l Northern Ireland    +44 (0)28 9099 8504
                                                                          Call Us On LoCall   1850 923 633
Who are VisionID?
Founded in 2000, VisionID Ltd. is a 100% Irish owned company that has successfully positioned itself as Ireland’s leading provider of solutions to
the Life Sciences arena utilising technologies such as Barcode, Data Capture, Mobile Computing and Wireless Networks.

Our product portfolio incorporates:

  ƒ   Rugged Mobile Computing Solutions                                    ƒ   Vision Systems
  ƒ   Barcode Scanning & Verification                                      ƒ   RFID (Radio Frequency Identification) Solutions
  ƒ   Barcode Label Printing                                               ƒ   Direct Part Mark Solutions
  ƒ   MES / ERP Integrated Systems                                         ƒ   Atex Compliant Equipment
  ƒ   ePedigree & Serialisation                                            ƒ   VisionID possess close relationships with the world leading
  ƒ   Label Validation / Verification                                          manufacturers such as Motorola, Zebra, Cognex and Intermec.
Coupled with the hardware element we use our Professional Services Team to address key client requirements such as:
  ƒ   Service & Support – once a solution is installed we offer a range of different Service options to ensure the system continues to work
  ƒ   Installation and Configuration of the relevant hardware. We possess a particular expertise in Wireless Networks and Security.
  ƒ   Training – we can train our end users across the full product range we provide.
  ƒ   Software Solutions, both Custom and “Off the Shelf” – addressing areas such as Inventory/Warehouse Management, Asset Management
      and Mobile Paper based applications.


VisionID Life Sciences Specialties
VisionID specialise in the provision of Traceability and Mobile Enablement solutions. From the moment raw materials are received, to the moment
finished goods are shipped, VisionID’s Life Sciences Solution Set improves quality and compliance.

By combining Handheld Mobile Computing and Barcode Scanning/Printing technologies VisionID’s Life Sciences Solution Set allows you to track
and trace by lot or batch the parts used in your manufacturing process to ensure traceability across the supply chain.

VisionID has solutions to improve efficiency and quality throughout the manufacturing and supply chain processes. Wherever testing, tracking,
recording, documentation, production, or packaging takes place, VisionID solutions provide the control and accuracy your industry demands. From
our industrial grade bar code readers to the industry’s most advanced mobile computers, VisionID’s Solution Set will integrate smoothly into your
existing IT backbone while keeping you ahead of the technology curve.
Life Sciences Solution Set
    Track and Trace Solution
    The requirement to track a trace a product, and it’s related raw materials throughout the production process and supply chain is paramount with
    the Life Sciences industry.

    The core element of any track and trace system is the ability to automatically and correctly identify the product in question. The key method of
    identification in the market to date is the use of a barcode.


    What is a Barcode?
    A Barcode is an encoded set of lines and spaces of different widths that can be scanned and interpreted into numbers to identify a product. There
    are 2 types of barcodes Linear and 2 Dimensional:


                                    Linear Barcode
                                    A Linear Barcode, also known as a 1D Barcode, is a machine readable code consisting of a series of bars and
                                    spaces printed in defined ratios. A Barcode symbology is essentially an alphabet in which different widths of bars
                                    and spaces are combined to form characters and, ultimately, a message. Because there are many ways to arrange
                                    these bars and spaces, numerous symbologies are possible.
       3535261818 5 8

                                    Data Matrix or 2D barcodes
                                    A Data Matrix code, also known as a 2D Barcode or simply a 2D code, is a two-dimensional way of representing
                                    information. It is similar to a linear barcode, but has more data representation capability, consisting of black and
                                    white square modules arranged in either a square or rectangular pattern. The information to be encoded can be text
                                    or raw data. The length of the encoded data depends on the symbol dimension used. Error correction codes are
                                    added to increase symbol strength: even if they are partially damaged, they can still be read. A Data Matrix symbol
                                    can store up to 2,335 alphanumeric characters.

    Every Data Matrix is composed of at least two finder patterns or handles and two syncs. Handles are two perpendicular lines, coloured the same
    way as 1 module, while syncs are like handles with the difference that they are made of alternating black and white modules. Handles achieve a
    good alignment with the symbol, while syncs sample modules correctly. If the matrix dimension grows, more syncs and handles are added up to
    8 both horizontally and vertically. Symbol sizes vary from 8 × 8 to 144 × 144

    VisionID has aligned itself with the world’s leading suppliers of barcode scanner technology. We are pleased to present our portfolio of products that
    are designed for use in every industry and for every application. Our general purpose scanners are rugged and durable and will withstand everyday
    use. We have a range of rugged scanners for the tougher environments which are available in corded and cordless variations.


    Producing a Barcode
    The first step in a track and trace solution is the generation of a barcode. This is typically done using Barcode Label printing technology.


    Barcode Label Printers
    The main printer types revolve around the printing technology incorporating Direct Thermal and Thermal Transfer.




    Direct Thermal Printing                                                         Thermal Transfer Printing
    Direct thermal printing is an old technology originally designed for low        Thermal transfer printers use the same basic technology as direct
    cost copiers and fax machines that utilise chemically coated paper. It          thermal printers, but with the elimination of chemically-coated media
    has since been transformed into a highly successful technology for bar          material in favour of a non-sensitised face stock and a special linked
    coding. The thermal print head is typically a long linear array of tiny         ribbon. A durable, polyester ribbon film coated with a dry thermal
    resistive heating elements (about 100 to 300 per inch) that are arranged        transfer ink is placed between the thermal print head and label. The
    perpendicular to the paper flow. Each thermal print head element locally        thermal print head is used to transcribe the ink onto the label surface,
    heats an area on the chemically coated paper directly under the print           where it cools and anchors to the media surface. The polyester ribbon
    area. This induces a chemical reaction which causes a black dot to              is then peeled away leaving behind a stable, passive image. Thermal
    form in that area. The image itself is formed by building it from dot           transfer printing is ideal for applications with a long shelf life and
    rows as the media passes underneath the active edge of the print head.          durability requirement.

    Direct thermal printing is ideal for applications with a short shelf life
    requirement – meaning the label is not required to last very long.




2
Contact Us:
l Republic of Ireland +353 (0)52 618 1858
l Northern Ireland    +44 (0)28 9099 8504
                                                                              Call Us On LoCall   1850 923 633
Labels
Labels come in many different formats and a multiple of options. Some of the key factors when choosing the correct label printer are:
  ƒ Volume of labels required to print.                                         ƒ Label Size, particularly the width. Most popular is 4 inch
  ƒ Type of material that the label is composed of                              ƒ Environment it is used in
  ƒ The graphics or text being printed

The simplest breakdown of label printer types, available across the manufacturers is:

Desktop Label Printers
Desktop Label Printers are ideal for small usage applications which
roughly require 500 2”x4” labels per day. Casings tend to be plastic
and therefore not ideal for the more industrial applications

Mobile Label Printers
Mobile Label Printers are more and more popular due to the flexibility
they can bring to applications. When configured with options such as
Bluetooth or wireless connectivity are prevalent in applications such as
Field Force Automation, Retail, Hospitality and Services. These printers
have the capability of using a varied choice of receipt and label media.

Mid – Range Label Printers
Mid – Range Label Printers are applicable to most industries as they
can handle larger volumes and also more rugged casings than the
desktop ranges. Depending on the printer you could comfortably handle
anywhere up to 5,000 labels per day.

High-End Label Printers
High-End Label Printers are generally used in mission critical or very high
volume printing most commonly found in production or warehousing
applications. Capable of operating 24 hours a day and with a multiple
of options to handle the most delicate of label formats.




                                                                                              Zebra Xi Range
                                                                                                    High-End Label Printer

                                                                                     Zebra’s high-performance, built-to-last Xi series printers are
                                                                                     legendary for their rugged durability, consistently outstanding print
                                                                                     quality, fast print speed, long life, and unparalleled reliability in
                                                                                     demanding applications and harsh environments. These qualities
                                                                                     translate into low total cost of ownership –making them a smart
                                                                                     investment for organizations with high-volume, mission-critical
                                                                                     or specialty labeling applications.

                                                                                       ƒ 4” – 8” print width
                                                                                       ƒ Compatible with both Thermal and Direct Thermal Media
                                                                                       ƒ 200 dpi, 300 dpi & 600 dpi versions
                                                                                       ƒ Network as standard
                                                                                       ƒ RFID ready




                                                                                                                                                             3
Life Sciences Solution Set
    Life Sciences Consumables
    VisionID Ltd. provides both in-stock and custom-made media solutions for multiple applications, incorporating 1,000’s of high-quality and reliable
    labels, tags, wristbands. We offer a wide range of combinations which are tried and tested across the various manufacturer’s printers to ensure
    optimum print quality.

    We offer labels in both direct thermal and thermal transfer formats.

    Thermal Transfer labels offer more durable, long-lasting results with resistance to abrasion, moisture, and chemicals.

    Direct Thermal labels offer an inexpensive way to print paper labels, providing excellent print quality and use in a multitude of general-purpose
    or high end applications



    Autoclave Labels
    VisionID Autoclave Labels are designed to stand up to the highest temperatures, chemical        Suggested Applications:
    exposure, constant moisture and high pressures found in most Autoclave applications. Our
                                                                                                      ƒ   Medical laboratories
    labels will perform in the harshest of autoclave environments. We aim to find our clients
    the right material and adhesives to suit the application be it Steam or Dry autoclaves,           ƒ   Universities/research facilities
    Gamma and ETO sterilization. We can fully customize your labels to your needs – in                ƒ   Hospitals
    the past we have supplied labels designed to be Anti-fade, Tear Resistant, Chemical               ƒ   Cold temperature/ industrial manufacturing
    resistant, and Moisture resistant, with permanent or removable adhesives present.


    Cryogenic labels
    VisionID’s Cryogenic Labels are used in applications where the identification label             Suggested Applications:
    needs to with stand sub zero temperatures. Our Cryogenic Labels combine Polyproylene
                                                                                                      ƒ   Medical laboratories
    materials with Acrylic adhesive, which is resistant to temperatures as low as -196°C.
    The smear and scratch resistant Polypropylene material offers excellent image durability          ƒ   Universities/research facilities
    under extreme temperatures. Cryogenic labels will also withstand Autoclave processes,             ƒ   Hospitals
    Gammma Radiation and dry ice.                                                                     ƒ   Cold temperature/ industrial manufacturing




4
Contact Us:
l Republic of Ireland +353 (0)52 618 1858
l Northern Ireland    +44 (0)28 9099 8504
                                                                             Call Us On LoCall     1850 923 633
Sizes and Shapes
Specific applications generally require specific consumables. VisionID can access an extensive library of standard dies for manufacturing die-cut,
pressure-sensitive labels. These dies range in shape and size to produce anything from tiny, round-edge hang tags to large chemical drum labels.
We can often save you the time and expense of having to create a new die by using one that exists in our vast library of rotary dies. If necessary,
a new die can be produced quickly and economically.


Pre-printed Labels
VisionID preprint information - corporate logos in custom colours, company addresses, product illustrations, or standardised forms on nearly all of
our materials. We can provide print to your specifications using up to six Pantone Matching System (PMS) inks and we can also flood coat materials
to produce coloured labels.




Label Adhesives
VisionID can offer a variety of adhesives to meet your application requirements. Some are permanent; others are removable, patterned, or tamper-
evident. We’ll recommend an adhesive that will work with your facestock, in your environment, on your labelling surface.


Ribbons
VisionID provide Thermal Transfer Ribbons for all leading brands including Zebra, Intermec, Datamax, and TEC.

We can assure you that using our expertise we can provide the appropriate thermal transfer ribbon for your application, available in wax, resin, or
wax/resin formulations. You can be assured that when used together, our combination of ribbons and labels will provide optimal performance and
can go a long way to extend the life of your printhead.

Wax - We can offer several performance wax ribbons formulated for high-quality printing on
both coated and uncoated paper facestocks.

Wax/Resin – These ribbons are formulated to offer high-quality, durable barcodes, text, and
graphics on coated paper facestocks and synthetic materials.

Resin - ribbons provide exceptional solvent resistance for the harshest environments.


RFID Supplies
VisionID can supply a variety of RFID consumables for use in the Life Sciences arena.

RFID labels & label printing supplies for the Irish business and manufacturing sectors. VisionID
provides many combinations of supplies for every budget and need including attachable,
implantable and insertion tags in Low Frequency (LF), High Frequency (HF) and Ultra High
Frequency (UHF) formats.


Tags
VisionID has the right tag that will withstand high heat, chemicals, and solvents and can offer
both direct thermal and thermal transfer version.




                                                                                                                                                      5
Life Sciences Solution Set
    Reading a Barcode
    A barcode scanner is an electronic device for reading printed barcodes . Like a flatbed scanner, it consists of a light source, a lens and a light sensor
    translating optical impulses into electrical ones. Additionally, nearly all barcode readers contain decoder circuitry analyzing the barcode’s image
    data provided by the sensor and sending the barcode’s content to the scanner’s output port, typically USB, RS232 or PS2.

    Types of Barcode Scanners:
    Handheld Barcode Scanners
    Handheld Barcode Scanners are best used in applications where the user is required to scan items of varying shapes or sizes, or may be at a
    distance from the operator, such as pallet stored on the top of a warehouse rack. Primary Barcode Scanner Types:


    Corded Barcode Scanners
    This type of scanner is connected directly to a defined workstation, using different cable combinations. USB is now the most popular, but other
    options are available such as PS/2, AT/XT, RS232 etc.


    Cordless Barcode Scanners
    Cordless scanners allow the user to roam up to a 50 feet radius, by transmitting the scanned information to its cradle, via Bluetooth or Wireless,
    which is in turn connected directly to the defined workstation.




                                                                Dataman 100/200 Series
                                                                                                      Fixed-Mount ID Readers

                              The DataMan 100 Series readers feature the industry leading reading performance in the same exceptionally small product
                              size as the DataMan 200 Series with USB and RS-232 communication options. The DataMan 100 Series readers are ideal
                              for integration into challenging applications on the factory floor that require the highest performance in very limited space.

                                 ƒ Three-position adjustable lens
                                 ƒ Integrated lighting and LED aimer
                                 ƒ Train and trigger button for ease of setup
                              Can also use standard C-Mount lenses as an option The DataMan 200 Series readers feature the industry leading reading
                              performance of the DataMan readers with the addition of Ethernet connectivity and the world’s first
                              introduction of variable focus, liquid lens technology to a fixed-mount reader product.

                                 ƒ POE Ethernet Connectivity–allows for real-time data and image transfer, and
                                   easier integration with plant controllers and information networks.
                                 ƒ Optional Variable Focus, Liquid Lens Technology–autofocus is achieved
                                   with a single software command; there is no need to manually adjust
                                   the focus on the line.
                                 ƒ Laser aiming–easily seen through the entire depth of field, enabling
                                   operators to quickly position the code to the reader.
                                 ƒ Integrated–lighting, camera, processor, and communications all in an
                                   exceptionally small, industrial-rated housing.




6
Contact Us:
l Republic of Ireland +353 (0)52 618 1858
l Northern Ireland    +44 (0)28 9099 8504
                                                                              Call Us On LoCall   1850 923 633
Fixed Position Barcode Scanners
Fixed Position scanners are typically used in applications where accurate, unattended automated data entry is required, such as tracking items
throughout a manufacturing line, or machine-sortation of packages along a conveyor belt. Fixed Position scanners are available in short or long
working distances for greater flexibility. Typically, omni-directional or rastering style scanners are used, enabling items to pass and to be read
without precise positioning of the barcodes, resulting in accurate first-pass scans


Direct Part Marking
In many situations a standard printed barcode label will not withstand the rigours of the product environment. In these situations using a Direct
Part Mark is the optimum solution. VisionID possesses a particular expertise within this field.

Tracking individual components can be a costly proposition when standard product labeling techniques fail to measure up over time. Direct Part
Marking (DPM) provides a permanent marking solution that ensures readability throughout the life of your products, even when subjected to harsh
environments during the manufacturing process.

This method of identification is becoming very popular in the Life Sciences sector, because of the durability and longevity of the mark, be it barcode,
both linear and 2D Data Matrix or pure text.

There are many business benefits to the implementation of Direct Part Marking:
  ƒ   True “Cradle to Grave” traceability of product
  ƒ   Improvement of Manufacturing Processes
  ƒ   Identification of quality defects throughout the Manufacturing Process
  ƒ   Eliminates Manual Data Entry and therefore Human Error
  ƒ   Supports Data Logging and Automatic Data Collection
  ƒ   Consequently reducing the overall cost of manufacturing

Types of Direct Part Marking
Initially, the code has to be marked in some way and the method is dependent on the material to be marked, the required lifespan of the mark,
the accessibility of the area to be marked, production speed / volume etc. The most common methods of marking are Laser-etching, Dot peening,
Ink-jetting and Chemical-etching.


Dot Peening
Dot Peening is achieved by pneumatically or electromechanically striking a carbide- or diamond tipped stylus
against the material being marked.

Advantages: Low initial cost, permanent mark
Disadvantages: Slow, Contact / Impact marking


Laser Etching
Laser Etching applies heat to the surface of the material that causes the surface of the part to melt, vaporise or
change in some way to produce a mark.

Advantages: High quality mark, non-contact, permanent mark
Disadvantages: High initial cost


Ink Jet Printers
Ink Jet Printers precisely propel ink drops to the part surface, after which the fluid evaporates and leaves a coloured
die that creates the pattern of modules that make up the mark.

Advantages: High speed, low initial cost, non-contact
Disadvantages: Consumable costs, less permanent


Electro-Chemical Etching
Electro-Chemical Etching is a process whereby the mark is produced by oxidizing metal from the surface being
marked through a stencil impression.

Advantages: Low initial cost, not surface-changing
Disadvantages: Slow, consumable costs


Do you need to etch your products? Contact us today to discuss.


                                                                                                                                                          7
Life Sciences Solution Set



                                            Medical Device Manufacturer
                Vertical: Medical Device Manufacturing Territory: Nationwide

                                                                                About
                                                                                A top international medical device company had its first International
                                                                                manufacturing facility established in Ireland over 10 years ago. The company
                                                                                is a worldwide developer, manufacturer and marketer of medical devices
                                                                                with approximately 28,000 employees and revenue in excess of $6 billion

                                                                                The Requirement
                                                                                As a world leading manufacturer of medical devices the requirement
                                                                                for state of the art AutoID equipment is crucial, especially in the intense
                                                                                environments to which this equipment will be used. VisionID was asked
                                                                                to supply a suitable solution that would allow barcode label printing for
                                                                                the cleanroom and warehouse environments, as well as supplying label
                                                                                solutions for each printer that would adhere to the company’s strict
                                                                                validation process.

                                                                                Secondary to this company’s requirements was a series of barcode readers
                                                                                that would allow for the accurate reading of printed barcodes as well as
                                                                                etched DPM (direct part mark) 2D codes which were being etched to
                                                                                the surface of medical device product, the accurate reading of the DPM
                                                                                would be carried out during the manufacturing process and would prove
                                                                                to be a key component due to the quantity and quality of the information
                                                                                being recorded.

                                                                                DPM (Direct Part Marking) provides a permanent marking solution that
                                                                                ensures readability throughout the life of a product, even when subjected
                                                                                to harsh environments. The most common methods of marking are laser-
                                                                                etching, Dot peening, Ink-jetting and Chemical-etching.

                                                                                Knowing that VisionID had a good working relationships with the worlds
                                                                                leading manufacturers of Auto ID solutions, as well as having a dedicated
                                                                                Service and Support department it was easy for this multi national
                                                                                manufacturer to choose VisionID as it’s supplier of AutoID solutions.

    Printer Solution
    For best printing quality that would prove fast, accurate and economical VisionID chose to supply Zebra 105SL, 170xiIII and TLP2844 label printers.
    Each printer had its own unique characteristic that best addressed the atmospheres it was located in as well as the printing requirement.

                                      The Zebra 105SL combines enhanced memory, processing capability and
                                      features with rugged and reliable all-metal construction. Proven platform
                                      longevity plus fast processing and print speed make it the choice of experienced
                                      users who value reliability, productivity, consistent print quality, network
                                      compatibility and superior service and support.

                                      The industrial-strength Zebra 170XiIIIPlus with 203 or 300 dpi print resolution
                                      can print large volumes labels up to 6.6 inches (168 mm) wide at 12 inches
                                      per second, promoting greater productivity with less roll changes or execute
                                      intricate, high resolution print applications. With its all metal construction, this
                                      printer is ideal for tough applications including compliance labels, product
                                      identification labels and pallet shipping/receiving labels, either on demand
                                      or in batches.



8
Contact Us:
l Republic of Ireland +353 (0)52 618 1858
l Northern Ireland    +44 (0)28 9099 8504
                                                                           Call Us On LoCall   1850 923 633
                                     The direct thermal Zebra
                                     TLP2844 barcode label printer
                                     is ideal for applications requiring
                                     a space-saving, desktop-size,
                                     4.09” (104 mm) printer. This
                                     user-friendly printer delivers
                                     optimal performance in today’s
                                     on-demand desktop labeling
                                     applications. The TLP2844 has a
                                     sturdy construction with a double-
                                     walled ABS casing.



Barcode Scanners
A number of barcode scanners were commissioned for use throughout
the manufacturing facilities. The core requirement was for fast and
accurate scanning of linear barcodes however a specific requirement
for scanning of etched DPM 2D barcodes was specified, VisionID were
happy to oblige.


Motorola/Symbol LS 2208, an          Motorola/Symbol LS4208 - This
affordable handheld barcode          handheld laser scanner delivers
scanner providing fast and           exceptional performance in a
reliable scanning in an ergonomic,   very small package. A single
lightweight form. Ideal for the      circuit board design ensures
warehouse setting due to its         sturdiness and an ergonomic
durable working range, from near-    shape maximises user comfort.
contact to 17 inches (43cm) away.    Data capture is easy due to one-
Multiple on-board interfaces will    pass scanning technology with
ensure integration with a variety    multi-line rastering scan pattern.
of host systems.




                                                                            The Symbol DS6707-DPM is a             The Cognex DataMan 8500
                                                                            premier general purpose scanner,       readers incorporate Cognex’s
                                                                            offering the maximum in data           patented UltraLight® technology
                                                                            capture flexibility. The Symbol        for superior image formation
                                                                            DS6707-DP is able to capture           on any mark type and surface.
                                                                            images and read virtually all 1D       UltraLight illumination provides
                                                                            and 2D bar codes and direct part       dark field, bright field and diffuse
                                                                            marks (DPM), including the most        lighting all in one electronically
                                                                            challenging mark, dot peen. This       controlled light. This enable the
                                                                            highly versatile device is ideal       Dataman 8500 to read everything
                                                                            in industries that depend on a         from the most challenging DPM
                                                                            wide variety of data types, such       codes to the easiest printed
                                                                            as healthcare, aerospace and           barcodes.
                                                                            automotive.



                                            The Outcome
                                            VisionID were quick to grasp the requirements of this manufacturer and absorb the underlying issues
                                            of quality that is inherent in the medical device manufacturing process. Because of VisionID’s expertise
                                            in this arena it was able to advise on best printing and scanning solutions that would adhere to the
                                            quality, accuracy and compatibility issues outlined.

                                            A detailed understanding of DPM technology allowed VisionID to educate this manufacturer on all issues
                                            concerning and to advise on best technology solutions that would lead to world class manufacturing
                                            processes that adhered to the most stringent of requirements laid down by the industry’s regulatory
                                            bodies.




                                                                                                                                                          9
Life Sciences Solution Set



         Dataman 8000 Series
                                    Handheld DPM Reader

          The most advanced handheld ID reader ever 
          The rugged DataMan® 8000 Series of readers offers the industry’s most
          advanced technology for reading 1D and 2D codes regardless of size, quality,
          printing method or surface, and is the only handheld ID reader that offers
          Industrial Ethernet communication and liquid lens technology. 

          Superior Code Reading Performance for Optimum Read Rates
          The DataMan 8000 Series of handheld industrial ID readers features patented
          IDMax® technology and two powerful algorithms, 1DMax™ and 2DMax™, to
          decode virtually every type of code, every time, with unsurpassed read rates.

          1DMax Technology
          For 1D barcodes, the 1DMax algorithm is our best-in-class reading tool
          optimised for omnidirectional barcode reading that can handle extreme
          variations. 

          2DMax Technology
          For 2D codes, 2DMax technology pioneered the adoption of 2D Data Matrix
          coding in many industries for direct part marking (DPM) and high speed
          printed applications. 

          Liquid Lens Technology = Automatic Variable Focus for all Applications

          The new DataMan 8000 Series is the first to offer integrated liquid lens
          technology in an industrial handheld ID reader. The adjustable focus of the
          liquid lens gives maximum depth of field flexibility enabling you to use the
          system close up for very small 2D direct part marks as well as at a greater
          distance to read longer 1D barcodes, with extremely fast response times.



                         Industrial Ethernet and Modular Communications
                         for Maximum Flexibility 
                         The DataMan 8000 Series of ID readers is also the first
                         handheld reader to offer Ethernet communication capability
                         for easy integration into your factory network for real-time
                         product and part traceability.

                         Another first for the DataMan 8000 Series is the modularity of
                         the communication.  Customers can install their readers with
                         the RS-232/USB communication module for their needs today
                         and then simply purchase the Ethernet module at a later date
                         if their communications needs change.  The DataMan 8000
                         Series interchangeable communication modules enable the
                         additional benefit of standardisation on one reader platform.




10
Contact Us:
l Republic of Ireland +353 (0)52 618 1858
l Northern Ireland    +44 (0)28 9099 8504
                                                                            Call Us On LoCall   1850 923 633
DPM Verification
Verification is required in many instances to check the quality
of code, particularly at time of marking.

This can provide immediate feedback as to any changes to
the marking process. For example, the Verifier can monitor tip
wear on a dot peen machine by monitoring dot size, and flag
the operator.

At the marking stage, during the manufacturing process and
throughout the products lifecycle, the mark will be required to
be read. Depending on the situation and the environment, this
could be with a handheld reader tethered to a host computer
or with a remote Bluetooth connection. The information could
be gathered with a Mobile Computer with inbuilt reader and
wirelessly transmitted back to the host. Fixed Position readers
are used for automatically collecting the data on some form of
automated transfer or a presentation type reader used in an
application where the user needs to be “hands-free”




                                                                                                Dataman 100V
                                                                                                         Fixed-mount Verifier

                                                   The Cognex DataMan 100V verifier allows users to quickly measure code quality to all current industry
                                                   quality standards.

                                                      ƒ Integrated design provides users with an easy-to-use verification solution for reliable and
                                                        repeatable results.
                                                      ƒ Contract Compliant lighting option available with the stand and integrated bright field
                                                        and dark field lighting (as shown). This advanced lighting design with both 30 degree and
                                                        90 degree angle lighting allows the DataMan 100V to grade the widest range of mark types
                                                        and surfaces including mirrored surfaces.
                                                      ƒ Verification to all industry standards including AIM DPM Guidelines, ISO15415 and AS9132




The DataMan 100 Verification System provides manufacturers with a solution to verify the widest range
of parts using a verifier that conforms to the ISO15426-2 verification system standards.

In addition to breakthrough code reading, there are DataMan® products for every step of the direct
part marking (DPM) process, including quality verification, and data validation. Easy-to-use and reliable
DataMan products enable quality control solutions for applications that require the highest read rates
for 2D Data Matrix codes—critical to product traceability.




                                                                                                                                                           11
Life Sciences Solution Set
     Serialisation & ePedigree
     One of the primary drivers for the proliferation of 2D barcode usage within the Life Sciences sector is the emergence of counterfeit drugs and medical
     devices. In order to combat this the industry is adopting a move to full supply chain visibility via item level serialization and ePedigree. Compliance
     with new regulations such as those listed below guards against counterfeiting unauthorized diversion of product.
       ƒ   CIP13 for the French Market
       ƒ   Brazilian UIM mandate
       ƒ   Turkish Ministry of Health’s (MOH) serialisation requirements
       ƒ   Californian E-Pedigree Mandate


     Serialisation
     Serialisation mandates in Europe and elsewhere have driven the imperative for companies to examine their packaging information requirements.
     Due to progressive global regulatory expectations manufacturers need to promptly employ serialisation solutions to ensure compliance

     Current and pending regulatory requirements necessitate that manufacturers deploy track and trace, authentication and e-pedigree: an electronic
     record specifying the product’s chain of custody, which is more efficient and accurate than paper records.

     Serialising products at the item level enables the above processes, allowing manufacturers to address global regulations as well as patient safety
     and anti-diversion initiatives.

     Momentum for serialisation waned after California’s Board of Pharmacy put back the implementation deadline for ePedigree from 2011 to 2015, but
     with the new deadline on the horizon, coupled with the potential for an earlier pronouncement from the Food and Drug Administration, companies
     are moving ahead with due-diligence programmes. In the interim of course, initiatives from governments in countries such as Brazil, China and
     Turkey, as well as the prospect of federal guidance on pedigree and Europe’s deliberations surrounding the proposed directive on falsified medicines,
     have put serialisation firmly back on the agenda for many companies.




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ePedigree
An ePedigree is simply an electronic document which satisfies a pedigree
requirement. The primary purpose of an ePedigree is to protect consumers
from contaminated medicine or counterfeit drugs.

On January 5, 2007 EPCglobal ratified the Pedigree Standard as an international
standard that specifies an XML description of the life history of a product across
a complex supply chain.

The basic data elements of an original ePedigree are:
  ƒ   Lot
  ƒ   Potency
  ƒ   Expiration
  ƒ   National Drug Code and Electronic Product Code
  ƒ   Manufacturer
  ƒ   Distributor, Wholesaler or Pharmacy
  ƒ   Unique identifier of the salable unit
As of 2008, most states have enacted some degree of pedigree requirement and many have also mandated ePedigree. However, the existing
ePedigree requirements amount to little more than requiring that pharmaceutical supply chain companies be able to provide reports in formats
such as pdf, text files or spreadsheets.

As the product moves down the supply chain, each company is required to carry forward all previous ePedigree information. In this way, the final
point of sale has the complete record of every unit thus ensuring the security of the supply chain. There are a number of ways to track and trace
individual units including OCR fonts, 1D and 2D barcoding and RFID tags. VisionID has many years experience in track and trace solutions and has
brought this experience to bear assisting clients with serialisation projects.




                                                                   SERVER CABINET                                       LABELLING TURNTABLE




            LINE CONTROL




                                                                                                                   PACKAGING/CARTONING
                                                                                                                   MODULE


                                                                                             SHRINK WRAPPER


DISTRIBUTION
WAREHOUSE
                                                                  CASE PACKER
                                                                                                  VISION

                                                                                                  RFID READER/WRITER
                                              PALLETISER
                                                                                                  FIXED POSITION BARCODE SCANNER

                                                                                                  LABEL PRINTER/APPLICATOR




Please contact your VisionID account manager to discuss further.


                                                                                                                                                    13
Life Sciences Solution Set
     Machine Vision Solutions from VisionID
     What is Machine Vision?
     Machine vision is the technology to replace or complement manual inspections and measurements with digital cameras and image processing. The
     technology is used in a variety of different industries to automate the production, increase production speed and yield, and to improve product quality.

     Machine vision in operation can be described by a four-step flow:


                  Imaging                     Processing and analysis                    Communication                                 Action

                                                   Analyzeƒtheƒimageƒtoƒ            Sendƒtheƒresultƒtoƒtheƒsystemƒ           Takeƒactionƒdependingƒonƒ
                Takeƒanƒimage
                                                      obtainƒaƒresult                 inƒcontrolƒofƒtheƒprocess              theƒvisionƒsystem’sƒresult



     Application Types
     Machine vision applications can be divided into four types from a technical point of view:




                                                                                Locate
                                                                                In locating applications, the purpose of the vision system is to find the object
                                                                                and report its position and orientation. In robot bin picking applications
                                                                                the camera finds a reference coordinate on the object, for example center
                                                                                of gravity or a corner, and then sends the information to a robot which
                                                                                picks up the object.




                                                                                Measure
                                                                                In measurement applications the purpose of the vision system is to measure
                                                                                physical dimensions of the object. Examples of physical dimensions are
                                                                                distance, diameter, curvature, area, height, and volume. In the example to
                                                                                the left, a camera measures multiple diameters of cogs.




                                                                                Inspect
                                                                                In inspection applications the purpose of the vision system is to validate
                                                                                certain features, for example presence or absence of a correct label on
                                                                                a bottle, screws in an assembly, chocolates in a box, or defects. In the
                                                                                example to the left, a camera inspects brake pads for defects.




                                                                                Identify
                                                                                In an identification application the vision system reads various codes and
                                                                                alphanumeric characters (text and numbers). In the example to the left, a
                                                                                camera reads the best before date on a bottle. Examples of codes that can
                                                                                be read simultaneously he same package are barcodes and matrix codes.




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                                                                    In-Sight® 5000 Series
                                                                                                      vision systems


Cognex In-Sight® vision systems are unmatched in their ability to inspect,
identify and guide parts. These self-contained, industrial grade vision systems
combine a library of advanced vision tools with high-speed image acquisition
and processing. Best of all, configuring and deploying an In-Sight vision system
has never been easier.

Sight 5000 Series vision systems are the only vision systems in the world that
provide industrial-grade features as standard. Rugged die-cast aluminum and
stainless steel cases that can withstand the punishment of vibration, sealed
M12 connectors, and a protective lens cover for IP67 and IP68 rated protection
against dust and moisture – it all adds up to peace of mind on the factory floor.

Every In-Sight 5000 Series vision system delivers best-in-class performance.
Most models are equipped with a full library of proven Cognex vision tools
through the easy to use In-Sight Explorer software. Tools include
easy-to-train code reading, OCR, inspection, measurement
and colour tools plus, PatMax®, the industry standard
for part location technology.

The new 5 MP (megapixel) In-Sight 5605 vision system
combines industrially rugged In-Sight 5000 series
hardware and best-in-class vision tools with a high
resolution imager for the ultimate standalone vision
system. The In-Sight 5605 system is ideal for high
accuracy defect detection and gauging applications
and allows a larger field of view making it easier for the
vision tools to accurately find the features of interest on
even large size parts, products, and packages.




                                                                                                                       15
Life Sciences Solution Set
     Manufacturing Execution Systems
     - ERP Integrated Solutions
     On a day to day basis VisionID is integrating various enabling technology solutions with MES & ERP systems within the Life Sciences sector.

     MES is an acronym that stands for Manufacturing Execution Systems. It refers to addendum software that fills a specific need. For example, one
     MES System creates a production plan from all work orders based on due dates, routing times and work center constraints. These systems are
     independent of ERP Systems and hence the reference to addendum software.

     Manufacturing Execution Systems (MES) are information technology systems that manage production in factories. The scope of such systems
     is somewhat imprecise, but typically includes:
       ƒ   Presentation of schedules (often derived from ERP or Advanced Planning & Scheduling systems) to workcentres
       ƒ   Collection of production information (time, quantity, quality,...)
       ƒ   Analysis of production information (e.g. “How many units of this product did this workcentre produce last month?”)
       ƒ   Control of planned and unplanned maintenance (although the planning of this is often relegated to other, special-purpose, systems)
       ƒ   Quality control
       ƒ   Shipping / dispatch
       ƒ   Product labelling
       ƒ   Product traceability (particularly important in safety-critical applications, e.g. pharmaceuticals)
     In general, ERP systems tend to include applications that handle financials, order processing, inventory, distribution, customer relationships, etc.
     There is a wide variety of offerings among the vendors; some, for example, include native asset management and supply chain applications, while
     others enable you to connect / use third-party products.

     The ‘strong suit’ of most ERP systems is the integration, from a financial perspective, everything going on within an enterprise. The avowed objective
     / focus is on helping you see / manage / account for the cost of everything going into preparation / delivery / service / sale of ‘products’.

     If your business is involved in discrete manufacturing of a product, such as cars or radios or computers that roll off an assembly line - driven either
     by orders or forecasted demand or such - there are a lot of ERP systems that can handle your needs.

     Where it gets tricky, for example, is when you are producing something like food products or drugs...in batches, according to formulas, etc. Not all
     ERP vendors have applications that can manage this kind of ‘manufacturing’ flow. Here is where specialized products, like MES, come into play. If
     you want to operate a multi-facility Life Sciences business...you will need something more than an ERP system .

     Prevalent examples include Werum’s Pas X, Camstar & Lighthouse




16
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                                                                                                                      Centocor
                                        Vertical: Biotechnology Territory: Cork - Munster

About Centocor
Centocor is a subsidiary of Johnson & Johnson and manufactures active ingredients for medical products at their Cork site in Ringaskiddy. For
more than 25 years, Centocor has been a leader in the field of biomedicines. Through the dynamic science of biotechnology, they continue to seek
innovative ways to treat cancer, infectious diseases, cardiovascular and metabolic diseases, and immunemediated inflammatory disorders (I.M.I.D.s),
such as rheumatoid arthritis and psoriasis. Centocor’s work has revolutionized the science of immunology. They pioneered monoclonal antibody
technology, a cutting-edge approach that launched a new generation of products to treat immune-related diseases.

The Requirement
As with any world-class pharmaceutical manufacturing facility the requirement for state of the art scanning and printing equipment would prove
paramount. Secondary to this requirement was a reliable in-country supplier who could advise on the best equipment to allow smooth integration of
production, warehouse and back office processes. As well as a focus on actual production facility within the Cork plant there was also a requirement
to automate the warehouse facility to accurately monitor and reconcile throughput of in-bound ingredients and out-bound finished products.

After a detailed tender process Centocor identified VisionID as the best fit to advise and supply AutoID materials for the production and warehouse
facilities. Having close ties to the worlds leading manufacturers of AutoID equipment and a dedicated in-house Service and Support team VisionID
were able to deliver the best solutions for a busy pharmaceutical manufacturing facility.

The Solution
VisionID in association with production and engineering management were quick to gauge which solutions would work best for production and
warehouse end users. A combination of MC9090 handheld devices and LS3408 scanners from Symbol (Motorola) and Z4M printers from Zebra
Technologies provided the total solution package that allowed for data capture, storage and printing within a busy pharmaceutical manufacturing facility.

The Symbol MC9090 mobile computer                   The LS3408 handheld corded scanner                   The Zebra Z4M is an easy-to-use, cost effective
support current and nextgeneration business-        captures 1D bar codes in the harshest of             industrial printer that adapts to changing
critical applications that help maximize the        conditions, even when labels are at varying          application needs. The printer’s intuitive design
efficiency and productivity of mobile workers       distances. Featuring the widest working range        makes operation easy for both the novice and
inside and outside “the four walls” of the most     available, it reads labels as far away as 45 feet    the experienced user. The Z4M is ideal for a
demanding environments such as the Centocor                          and as close as .25 inches. This    wide variety of applications, including shipping/
manufacturing and warehouse floors. The                              scanner is ideal for the Centocor                      receiving, compliance
MC9090 series of mobile computers combines                           warehouse and manufacturing                            labelling, asset tracking,
the latest in mobile operating systems and                           facilities, with an ergonomic                          inventory control, and
processing power with advanced data capture                          design that makes scanning                             ticketing which was an
options and integrated multi-mode wireless                           comfortable during long shifts.                        ideal fit for the Centocor
connectivity including wide area network                                                                                    requirement.
(WAN), 802.11a/b/g wireless LAN (WLAN)
                                                    The wireless barcode scanners provided by VisionID work seamlessly with
and Bluetooth-enabled wireless personal area
network (WPAN) for anytime, anywhere voice,         our global SAP environment. We are very pleased with the solution and
video and data connectivity.                        on going support provided by VisionID and would have no hesitation in
                                                    recommending them.


                                                    The Outcome
                                                    The Centocor facility at Ringaskiddy now forms the strategic manufacturing centre of a new
                                                    global supply chain for the company for many of their existing and new pipeline recombinant
                                                    mammalian cell fermentation and monoclonal antibody products. This new manufacturing unit will
                                                    produce products for the detection and treatment of many human diseases on a commercial scale
                                                    but also is used to produce smaller quantities of drug material for clinical trials. The equipment
                                                    commissioned for this facility will prove key to future growth as well as product integrity and
                                                    VisionID are proud to be a part of this process.




                                                                                                                                                             17
Life Sciences Solution Set



                                                   Clonmel Healthcare / STADA
                             Vertical: Pharmaceutical Territory: Tipperary - Munster
                                                 VisionID were chosen by the Stada Group for this project due to their technical
                                                 expertise and industry track record in SAP integration. VisionID supported all
                                                 of our needs from day one of the project specification all the way through to
                                                 the implementation. It is very beneficial for us to work with a company who are
                                                 proficient in all the key areas of Wireless Infrastructure, Mobile Devices and Print
                                                 Solutions which ensured a seamless roll out for this project from our perspective.

                                                 About Clonmel Healthcare / STADA Production Ireland
                                                 Clonmel Healthcare Ltd./STADA Production Ireland are Stada owned pharmaceutical manufacturing,
                                                 Sales and Distribution companies employing over 270 staff across two locations - the manufacturing
                                                 plant in Clonmel and the Sales and Marketing office in Dublin. Together the companies have a combined
                                                 turnover in excess of €60 million in Ireland with a strong growth of 11% and also have a substantial export
                                                 business to Europe along with a strong position in the generic antibiotic market in the United States.

                                                 In 2006 Clonmel Healthcare embarked on a brand redevelopment strategy following the findings of a
                                                 major customer research report commissioned by the company. In early 2007 the new corporate identity
                                                 was launched. The new distinctive brand mark represents Clonmel Healthcare’s core values of quality,
                                                 customer service and dynamism and retains the strength of our heritage and strong link to our Irish roots.

                                                 Clonmel Healthcare currently has a large portfolio of products covering three distinct business units;
                                                 Prescription medicines, Speciality medicines and the ClonMedica Consumer Division. Their prescription
                                                 products cover a wide range of therapeutic areas including CNS, cardiovascular, NSAID, gastro-intestinal
                                                 and anti-infectives. Within the Special Products Division we have medicines for the treatment of Parkinson’s
                                                 disease, Testosterone Deficiency Syndrome and the management of diabetes. The ClonMedica product
                                                 range focuses on three main areas; women’s and babies health, skincare and health supplements.

                                                 Clonmel Healthcare is committed to providing less expensive, quality medicines to the Irish market.

     The Requirement
     Clonmel Healthcare/STADA Production Ireland, as part of the Stada Group, was tasked with implementing the Global SAP project in the Tipperary
     production, warehouse and distribution facilities. As with any world-class pharmaceutical manufacturing facility the requirement for state of the
     art scanning and printing equipment would prove paramount. Secondary to this requirement was a reliable in-country supplier who could advise
     on the best equipment to allow smooth integration of production, warehouse and back office processes.

     As well as a focus on actual production facility within the Clonmel plant there was also a requirement to automate the warehouse facility to accurately
     monitor and reconcile throughput of in-bound ingredients and out-bound finished products.

     Having established an excellent working relationship over many years Clonmel Healthcare selected VisionID as the best fit to advise and supply
     AutoID materials for the production and warehouse facilities. Having close ties to the worlds leading manufacturers of AutoID equipment and a
     dedicated in-house Service and Support team VisionID were able to deliver the best solutions for a busy pharmaceutical manufacturing, sales and
     distribution facility.

     The Solution
     VisionID work in conjunction with IT and engineering management were quick to identify which solutions would work best for production and
     warehouse end users. The first stage was a comprehensive wireless network site survey of the warehouses conducted by VisionID’s service
     engineers to establish the most effective coverage. A combination of Psion Teklogix Workabout Pro handheld devices, Zebra Technologies ZM600
     printers, Printronix T5305r printers, ELO Touchscreens, Symbol AP300 access ports with RFS 6000 switch and a complete range of standard and
     custom labels and ribbons provided the total solution package that allowed for data capture, storage and printing within a busy pharmaceutical
     manufacturing facility.




18
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The Workabout Pro is relied on every day in            Based on the 5r Multi-Technology Platform,        This plug-n-play zero-touch configuration
mobile-intensive applications such as asset            the ThermaLine T5000r family is an industrial     access port is a key component of Motorola’s
tracking, meter reading, and mobile ticketing          thermal bar code printer designed to operate in   award-winning wireless switch system, the
across a variety of industries such as field           challenging environments. Through leadership      wireless LAN (WLAN) architecture that does
service, courier, retail, warehousing and              by design, the T5000r combines reliability,       more - yet costs less. Working in conjunction
manufacturing – and the list continues to grow.        utility, power and flexibility for demanding      with Motorola’s wireless switches, the
                                                       environments and provides the open migration      AP300 delivers robust and feature-rich IEEE
                                                       to RFID for future requirements. The T5000r       802.11a/b/g connectivity. It can also be used
                                                       supports the widest range of connectivity and     as a sensor in conjunction with Motorola’s
                                                       control without sacrificing performance and       Wireless Intrusion Protection System (IPS).
                                                       provides the ability to meet new application      Adoptable as either a Layer 2 or Layer 3 AP, the
                                                       and compliance requirements. The T5000r           AP300 supports Layer 3 Mobility - substantially
                                                       integrates real world experience that readily     reducing the cost of deploying, implementing
                                                       adapts to emerging standards. The T5000r          and managing a WLAN while significantly
                                                       firmware can be upgraded to keep pace with        increasing features, functionality and the
                                                       new thermal bar code printing innovations and     security of the WLAN infrastructure.
                                                       applications.
                                                                                                         The RFS6000 provides a single platform
                                                                                                         capable of delivering carrier-grade wireless
                                                                                                         voice and data inside and outside the enterprise
                                                                                                         for medium to large organizations with 2,000-
It’s more than a data capture device. It’s a                                                             20,000 users. Improve operational efficiency
cellphone and an intelligent workstation too,                                                            and reduce the cost of mobility with a powerful
allowing your mobile workers to call customers,                                                          comprehensive feature set including Adaptive
upload route maps, and send data back to                                                                 AP, which delivers unmatched performance,
office headquarters. It has integrated multi-                                                            security, reliability and scalability to enable
mode wireless connectivity including wide                                                                networks for business mobility at a low TCO.
area network (WAN), 802.11a/b/g wireless
LAN (WLAN) and Bluetooth-enabled wireless
personal area network (WPAN) for anytime,
anywhere voice, video and data connectivity.



Touch simplifies the human/machine                     ZM600 printers bring added flexibility to
interface for industrial equipment by enabling         the popular Z Series platform, which has
the operator’s reactions to be natural and             always stood out from the competition in
intuitive. Elo Touch solutions also help reduce        terms of both performance and price. With
the complexity of operations by eliminating            10-inches-per-second print speed, industry-
the often cumbersome traditional operator              leading throughput, rugged reliability, and       VisionID supplied custom and standard labels
interfaces. They simplify the task and reduce          a wide selection of options, these full-sized     and ribbons as part of the project requirements.
training time for operators while adding more          metal printers enhance productivity in tough      In addition VisionID holds buffer stock of all
capabilities to the machine itself. The Elo            environments and demanding applications           consumables ensuring no stock out issues and
reputation for forefront technologies, wide                                                              same day delivery of product.
range of solutions, quality, and long-term
reliability ensures it is a preferred touch solution
vendor for all industrial users. Importantly, we
provide a range of touch interfaces that will
continue functioning efficiently throughout the
lifetime of your machine or system.




                                                       The Outcome
                                                       The seamless SAP integration undertaken by both companies has streamlined operations and
                                                       information flow allowing real time updates and improved visibility of stock movements. The
                                                       equipment commissioned and ongoing support for this facility will prove key to future growth as
                                                       well as product integrity and VisionID are proud to be a part of this process.




                                                                                                                                                            19
Life Sciences Solution Set
     VisionID MES/ERP Integrated Solutions
     With comprehensive MES/ERP experience working with a broad range of Pharmaceutical & Medical Device customer base, VisionID can provide all
     hardware requirements to facilitate a seamless transition to your chosen Manufacturing Execution System. The options outlined further on in this
     brochure are indicative of typical solutions provided. Our broad product and service portfolio ensures that whatever your requirements VisionID has
     the expertise and knowledge to assist in your MES deployment.

                                       Mobile Computing
                                       VisionID supply and support a range of mobile devices from the world’s
                                       leading manufacturers including Motorola, Intermec, and Honeywell.


                                       Mobile Computers
                                       VisionID’s family of integrated voice and data handheld mobile
                                       computers offer essential features to fully maximise the workforce.
                                       Wireless LAN connectivity enables cost effective communications
                                       in the office and within hot spots. Integrated GPS enables real-time
                                       location based applications. Bar code scanning, RFID, signature
                                       capture and more enable the automatic capture of virtually any type
                                       of data and the completion of virtually any transaction out in the field.

                                                                                                     Vehicle Mounted
                                                                                                     In vehicle fixed mount computers pack all the features
                                                                                                     you need to maximise operational efficiency out on the
                                                                                                     road into a single easy to use rugged device truly built
                                                                                                     for life in the field. These all in one in-cab solutions
                                                                                                     provide drivers with mobile 3G voice and data as
                                                                                                     well as integrated GPS and telematics, providing a
                                                                                                     comprehensive fleet management platform that enables
                                                                                                     the collection of a wealth of real-time data, including
                                                                                                     mileage, location, driver performance, vehicle metrics,
                                                                                                     hours of service and arrival and departure times.




                                       Wearable
                                       The latest technology in wearable PC’s allowing both hands the freedom to work
                                       independently. Arm yourself with advanced real time, hands free mobile computing
                                       and scanning and achieve maximum productivity, operational efficiency and accuracy
                                       in a variety of operational functions.


                                       Rugged Tablet PC’s
                                       Built to withstand harsh environments while
                                       providing information access to and from
                                       the field, products like the Xplore ix104 are
                                       ready to work under the toughest conditions,
                                       hence the reason why more organisations are
                                       choosing rugged tablets. These computers are
                                       ideal solutions for increasing employee mobility
                                       and productivity beyond the office, and reducing
                                       dependence on wired desktops for data and
                                       application access.




20
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Wireless LAN Solutions
Wireless LAN technology solutions can help get the right information to the right
people at the right time. A Wireless solution will provide an interactive exchange
of data from anywhere within a facility, ensuring mission critical information is
visible, available and accessible.

VisionID can provide the necessary Professional Services to compliment your chosen
hardware solution. These Services include:


Wireless LAN Site Survey
A VisionID Wireless Engineer consults with the client after which the specific
requirements are documented. Particular emphasis is placed on the application and bandwidth needs for the Wireless LAN deployment.

The Engineer analyses the site to determine the appropriate equipment and locations for the required coverage and networking functionality.

There are several core factors that have to be considered when implementing a wireless network, these include the number of users of the wireless
network, the bandwidth required (what applications are running) and the latency that is required, for time sensitive solutions such as Voice Calls.

A wireless network design that will fit in with the specific customers needs has to be considered from a traffic management solution and security
considerations. VisionID’s engineers are trained in network analysis and can offer the complete solution and configuration for your needs to include
if required multiple VLAN’s firewalls, QOS and segmentation.

                                                                                        The physical site survey includes:
                                                                                     ƒ Define Access Points locations
                                                                                     ƒ Measurement of signal strength between Access Point devices
                                                                                       and client locations
                                                                                     ƒ Investigation of potential sources of RF interference
                                                                                     ƒ Examination of host connectivity alternatives
                                                                                     ƒ Evaluation of existing network connections, equipment,
                                                                                       safety, security, cabling, power requirements and other key
                                                                                       considerations
                                                                                     ƒ Site Survey Report – Information gathered during the site
                                                                                       survey is collated in a comprehensive Site Survey Report.
                                                                                       This report contains a breakdown of the survey results and a
                                                                                       network design based on desired coverage, including special
                                                                                       requirements such as Security and Redundancy.




                                                                                        Wireless LAN Installation Services
                                                                                        Deployment - Working with your team, VisionID will install
                                                                                        and configure the WLAN equipment, review the installation,
                                                                                        perform an in-place wireless site survey to test the WLAN and
                                                                                        modify the configuration to best fit your needs.

                                                                                        Support - Once the entire solution is in place, VisionID can
                                                                                        provide both on and off-site support based on your needs
                                                                                        and requirements. This may include patch, administrative
                                                                                        and device management and reactive support for your WLAN.




                                                                                                                                                        21
Life Sciences Solution Set
     Mobile Workstations
     Depending on the process flow many companies find it necessary to have fully mobile battery powered workstations with all the functionality
     associated with a static location. In recognition of this VisionID now provides a custom solution encompassing all the components of a desk in a
     moveable ergonomic workstation. As each customer’s requirements are unique this solution is fully configurable to meet your changing needs.




                                                                                                                    MD5 Series
                                                                                                                Powered Mobile Cart

     The MD5 Series of powered carts is designed for use with a PanelPC, a
     Tablet PC or a Small Form Factor PC with a single monitor. Features of
     the MD5 Series of Cart:

       ƒ Computer securely housed to protect against theft.
       ƒ Quick and easy PC/LCD integration
       ƒ Effortless height adjustment.
       ƒ Low friction, anti-static castors for easy manoeuvrability.
       ƒ Smooth, easy-to-clean surfaces.
       ƒ Unique battery system housed in the small footprint base.
       ƒ 1 year on-site warranty as standard



     Typical Mobile Cart Configuration
     The following is the breakdown of a typical mobile cart solution suitable for use in the Life Sciences sector.




                                               19” Elo Touchscreen
                                               Touch simplifies the human/machine interface for industrial equipment by enabling the
                                               operator’s reactions to be natural and intuitive. Elo touchscreen solutions also help reduce the
                                               complexity of operations by eliminating the often cumbersome traditional operator interfaces

                                                  ƒ “Designed for touch” features such as a stable tilt stand
                                                  ƒ Long-lasting product cycle
                                                  ƒ Available with IntelliTouch Surface Wave Technology, AccuTouch Five-Wire Resistive Technology,
                                                    Acoustic Pulse Recognition Technology, or surface capacitive technology
                                                  ƒ Sealed touchscreen
                                                  ƒ Dual serial/USB interface
                                                  ƒ Removable stand and VESA mounting option
                                                  ƒ Mounting holes on stand bottom for tabletop security
                                                  ƒ Controls on the side rather than the front, plus lockout function for public use
                                                  ƒ Digital on-screen display (OSD)
                                                  ƒ Worldwide agency approvals




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                                                                        Motorola DS3578 1D & 2D Scanner
                                                                        Ability to read both 1D and 2D bar codes Increases productivity by
                                                                        providing one device that can read all industry standard bar codes

                                                                          ƒ Powerful 624 MHz processor, fast sensor shutter speed and
                                                                            patent pending fastpulse illumination Superior performance on
                                                                            1D and 2D bar codes, improving productivity in a wide variety
                                                                            of applications
                                                                          ƒ Integrated Bluetooth Class II, Version 1.2 Cable-free convenience,
                                                                            secure wireless transmissions; reduces repairs due to cable
                                                                            failure
                                                                          ƒ Unique aiming pattern Bright central laser dot ensures quick,
                                                                            accurate scanning - even in bright sunlight
                                                                          ƒ Omni-directional scanning Speeds reading time by eliminating
                                                                            the need to line up the bar code with the scan line




SEAL TOUCH Silicone All-in-One
Keyboard with Touch Pad
  ƒ Machine washable, Dishwasher Safe
  ƒ SEAL SHIELD™ electronic waterproofing process (Patent Pending)
  ƒ Silver Seal™ antimicrobial properties
  ƒ Integrated touch pad
  ƒ Gold USB connector resists corrosion, improves connection and
    performance
  ƒ SEAL CAP™ USB Cap (Patent Pending)
  ƒ Includes Quick-Connect feature
  ƒ Designed to NEMA 4X / IP68 specifications
  ƒ Connection: USB, Cable length: 2 Metre, Language Layout: United
    Kingdom 87 keys, Compatible PC (not NT)




                                                                           Zebra GX430T Printer
                                                                              ƒ Print speed: up to 4” (102 mm) per second
                                                                              ƒ Print method: direct thermal/thermal transfer
                                                                              ƒ EPL and ZPL programming languages standard
                                                                              ƒ OpenACCESS design for easy media loading
                                                                              ƒ Quick and easy ribbon loading system
                                                                              ƒ Dual-wall reinforced plastic construction
                                                                              ƒ 32 bit RISC processor
                                                                              ƒ XML-enabled printing




                                                                                                                                                 23
Life Sciences Solution Set
     RFID in Life Sciences
     What is RFID?
     Radio-frequency identification (RFID) is a technology that uses communication via electromagnetic waves to exchange
     data between a terminal and an electronic tag attached to an object, for the purpose of identification and tracking. Some tags
     can be read from several meters away and beyond the line of sight of the reader.

     An RFID system may consist of several components: tags, tag readers, edge servers, middleware, and application software.

     The purpose of an RFID system is to enable data to be transmitted by a mobile device, called a tag, which is read by an RFID reader and processed
     according to the needs of a particular application. The data transmitted by the tag may provide identification or location information, or specifics
     about the product tagged, such as price, colour, date of purchase, etc. The use of RFID in tracking and access applications first appeared during
     the 1980s. RFID quickly gained attention because of its ability to track moving objects. As the technology is refined, more pervasive and possibly
     invasive uses for RFID tags are in the works.

     In a typical RFID system, individual objects are equipped with a small, inexpensive tag. The tag contains a transponder with a digital memory chip
     that is given a unique electronic product code. The interrogator, an antenna packaged with a transceiver and decoder, emits a signal activating the
     RFID tag so it can read and write data to it. When an RFID tag passes through the electromagnetic zone, it detects the reader’s activation signal. The
     reader decodes the data encoded in the tag’s integrated circuit (silicon chip) and the data is passed to the host computer. The application software
     on the host processes the data, often employing Physical Markup Language (PML).

     Take the example of books in a library. Security gates can detect whether or not a book has been properly checked out of the library. When users
     return items, the security bit is re-set and the item record in the integrated library system is automatically updated. In some RFID solutions a return
     receipt can be generated. At this point, materials can be roughly sorted into bins by the return equipment. Inventory wands provide a finer detail of
     sorting. This tool can be used to put books into shelf-ready order.




                                                                                                                                FX7400
                                                                                                                   Fixed RFID Reader

     Compact business-class fixed RFID reader
     The Motorola FX7400 RFID reader sets a new standard in design for indoor customer-facing and carpeted environments, packing best-in-class
     RFID features into a small and attractive form factor that is less than half the size of a typical fixed industrial RFID reader.

     The low profile combines with an impressive array of integrated features and functionality to enable highly cost-effective RFID solutions for business-
     class applications such as item-level inventory management, IT asset management and more.

                                                               Many unique features make this standards-based device easy to deploy and manage:

                                                                 ƒ Plenum rating, which allows for deployment flexibility in air tight spaces, such as
                                                                   mounting above a drop ceiling
                                                                 ƒ Power over Ethernet (PoE), which eliminates the need for an electrical outlet and
                                                                   power supply
                                                                 ƒ Auto-discovery to automatically detect devices once they are plugged into the network
                                                                 ƒ ShowCase II, a new tool which enables remote configuration and management to
                                                                   ensure that your readers are up, running and ready for operation.

                                                               The FX7400 offers a comprehensive set of APIs in .NET and C, and support for leading
                                                               business systems including Microsoft BizTalk and IBM WebSphere Sensor Events (WSS) 6.2.




24
Contact Us:
l Republic of Ireland +353 (0)52 618 1858
l Northern Ireland    +44 (0)28 9099 8504
                                                                               Call Us On LoCall   1850 923 633
Legislative serialisation options include the use of 2D Data Matrix or RFID technology. In
contrast to an easily duplicated bar code, UHF RFID offers the manufacturer the option
of a permanently locked, factory commissioned unique serial number (referred to as
the UTID) embedded

within the electronic RFID silicon chip. The unique UTID signature, in addition to an
optionally locked drug identification serial number, assigned by the manufacturer,
provides the consumer with yet an additional level of authenticity


RFID in Life Science Applications
As drug manufacturers record the UTID and assign their unique product identifiers,
shipment contents are aggregated and ePedigrees are used to record pertinent information,
such as:
  ƒ Product Information
  ƒ Item Information
  ƒ Transaction Information
  ƒ Trading Partner Information
  ƒ Signatures & Certifications
  ƒ Additionally, an Advanced Shipping Notice (ASN) is electronically forwarded to the
    next recipient, in advance of the product receipt.
  ƒ Serialized product is verified against the ASN, and the Pedigree certifies authenticity.
  ƒ Without line-of-site restrictions, UHF RFID facilitates the confirmation process by
    enabling a quick scan of the individually tagged items without opening the case.
By utilising this technology companies can prevent counterfeit products entering the
supply chain.




                                                                                               MC9090-G RFID
                                                                                                   Mobile UHF RFID Reader

                                                   Industrial-class
                                                   handheld RFID reader
                                                   The MC9090-G RFID offers added flexibility for
                                                   comprehensive tracking of EPC tagged assets.
                                                   Handheld RFID readers are specifically used for
                                                   their ability to read data in remote areas that fixed
                                                   readers cannot reach.

                                                   Motorola handheld RFID readers are known for their
                                                   outstanding read range and accuracy, and are ideal
                                                   for exception processing and ability to pinpoint the
                                                   location of a specific item – even in large blocks of
                                                   inventory.

                                                   These multimodal, wireless LAN-enabled handheld
                                                   RFID readers are capable of bar code scanning, digital
                                                   imaging and RFID tag reading and writing. And out-of-
                                                   the-box deployment ensures quick implementation of
                                                   your RFID program with minimal investment.




                                                                                                                            25
Life Sciences Barcode Tracking
Life Sciences Barcode Tracking
Life Sciences Barcode Tracking
Life Sciences Barcode Tracking
Life Sciences Barcode Tracking

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Life Sciences Barcode Tracking

  • 1. LIFE SCIENCES Solution Set Barcode Scanning and Printing l Mobile Computing Wireless Technologies l Identification Solutions integrating people, products and processes
  • 2. Life Sciences Solution Set Table of contents: Who are VisionID? ƒƒ VisionIDƒLifeƒSciencesƒSpecialties Track and Trace Solution ƒƒ WhatƒisƒaƒBarcode? ƒƒ ProducingƒaƒBarcode ƒƒ LifeƒSciencesƒConsumables Reading a Barcode ƒƒ TypesƒofƒBarcodeƒScanners ƒƒ DirectƒPartƒMarking Serialisation & ePedigree ƒƒ Serialisation ƒƒ ePedigree Machine Vision Solutions from VisionID ƒƒ WhatƒisƒMachineƒVision? ƒƒ ApplicationƒTypes Manufacturing Execution Systems - ERP Integrated Solutions ƒƒ VisionIDƒMES/ERPƒIntegratedƒSolutions Wireless LAN Solutions Mobile Workstations RFID in Life Sciences ƒƒ WhatƒisƒRFID? ƒƒ RFIDƒinƒLifeƒScienceƒApplications ATEX ƒƒ IntrinsicallyƒSafeƒ/ƒATEXƒapprovedƒequipment VisionID Service & Support ƒƒ MobileƒComputing ƒƒ VisionIDƒTrainingƒServices
  • 3. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Who are VisionID? Founded in 2000, VisionID Ltd. is a 100% Irish owned company that has successfully positioned itself as Ireland’s leading provider of solutions to the Life Sciences arena utilising technologies such as Barcode, Data Capture, Mobile Computing and Wireless Networks. Our product portfolio incorporates: ƒ Rugged Mobile Computing Solutions ƒ Vision Systems ƒ Barcode Scanning & Verification ƒ RFID (Radio Frequency Identification) Solutions ƒ Barcode Label Printing ƒ Direct Part Mark Solutions ƒ MES / ERP Integrated Systems ƒ Atex Compliant Equipment ƒ ePedigree & Serialisation ƒ VisionID possess close relationships with the world leading ƒ Label Validation / Verification manufacturers such as Motorola, Zebra, Cognex and Intermec. Coupled with the hardware element we use our Professional Services Team to address key client requirements such as: ƒ Service & Support – once a solution is installed we offer a range of different Service options to ensure the system continues to work ƒ Installation and Configuration of the relevant hardware. We possess a particular expertise in Wireless Networks and Security. ƒ Training – we can train our end users across the full product range we provide. ƒ Software Solutions, both Custom and “Off the Shelf” – addressing areas such as Inventory/Warehouse Management, Asset Management and Mobile Paper based applications. VisionID Life Sciences Specialties VisionID specialise in the provision of Traceability and Mobile Enablement solutions. From the moment raw materials are received, to the moment finished goods are shipped, VisionID’s Life Sciences Solution Set improves quality and compliance. By combining Handheld Mobile Computing and Barcode Scanning/Printing technologies VisionID’s Life Sciences Solution Set allows you to track and trace by lot or batch the parts used in your manufacturing process to ensure traceability across the supply chain. VisionID has solutions to improve efficiency and quality throughout the manufacturing and supply chain processes. Wherever testing, tracking, recording, documentation, production, or packaging takes place, VisionID solutions provide the control and accuracy your industry demands. From our industrial grade bar code readers to the industry’s most advanced mobile computers, VisionID’s Solution Set will integrate smoothly into your existing IT backbone while keeping you ahead of the technology curve.
  • 4. Life Sciences Solution Set Track and Trace Solution The requirement to track a trace a product, and it’s related raw materials throughout the production process and supply chain is paramount with the Life Sciences industry. The core element of any track and trace system is the ability to automatically and correctly identify the product in question. The key method of identification in the market to date is the use of a barcode. What is a Barcode? A Barcode is an encoded set of lines and spaces of different widths that can be scanned and interpreted into numbers to identify a product. There are 2 types of barcodes Linear and 2 Dimensional: Linear Barcode A Linear Barcode, also known as a 1D Barcode, is a machine readable code consisting of a series of bars and spaces printed in defined ratios. A Barcode symbology is essentially an alphabet in which different widths of bars and spaces are combined to form characters and, ultimately, a message. Because there are many ways to arrange these bars and spaces, numerous symbologies are possible. 3535261818 5 8 Data Matrix or 2D barcodes A Data Matrix code, also known as a 2D Barcode or simply a 2D code, is a two-dimensional way of representing information. It is similar to a linear barcode, but has more data representation capability, consisting of black and white square modules arranged in either a square or rectangular pattern. The information to be encoded can be text or raw data. The length of the encoded data depends on the symbol dimension used. Error correction codes are added to increase symbol strength: even if they are partially damaged, they can still be read. A Data Matrix symbol can store up to 2,335 alphanumeric characters. Every Data Matrix is composed of at least two finder patterns or handles and two syncs. Handles are two perpendicular lines, coloured the same way as 1 module, while syncs are like handles with the difference that they are made of alternating black and white modules. Handles achieve a good alignment with the symbol, while syncs sample modules correctly. If the matrix dimension grows, more syncs and handles are added up to 8 both horizontally and vertically. Symbol sizes vary from 8 × 8 to 144 × 144 VisionID has aligned itself with the world’s leading suppliers of barcode scanner technology. We are pleased to present our portfolio of products that are designed for use in every industry and for every application. Our general purpose scanners are rugged and durable and will withstand everyday use. We have a range of rugged scanners for the tougher environments which are available in corded and cordless variations. Producing a Barcode The first step in a track and trace solution is the generation of a barcode. This is typically done using Barcode Label printing technology. Barcode Label Printers The main printer types revolve around the printing technology incorporating Direct Thermal and Thermal Transfer. Direct Thermal Printing Thermal Transfer Printing Direct thermal printing is an old technology originally designed for low Thermal transfer printers use the same basic technology as direct cost copiers and fax machines that utilise chemically coated paper. It thermal printers, but with the elimination of chemically-coated media has since been transformed into a highly successful technology for bar material in favour of a non-sensitised face stock and a special linked coding. The thermal print head is typically a long linear array of tiny ribbon. A durable, polyester ribbon film coated with a dry thermal resistive heating elements (about 100 to 300 per inch) that are arranged transfer ink is placed between the thermal print head and label. The perpendicular to the paper flow. Each thermal print head element locally thermal print head is used to transcribe the ink onto the label surface, heats an area on the chemically coated paper directly under the print where it cools and anchors to the media surface. The polyester ribbon area. This induces a chemical reaction which causes a black dot to is then peeled away leaving behind a stable, passive image. Thermal form in that area. The image itself is formed by building it from dot transfer printing is ideal for applications with a long shelf life and rows as the media passes underneath the active edge of the print head. durability requirement. Direct thermal printing is ideal for applications with a short shelf life requirement – meaning the label is not required to last very long. 2
  • 5. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Labels Labels come in many different formats and a multiple of options. Some of the key factors when choosing the correct label printer are: ƒ Volume of labels required to print. ƒ Label Size, particularly the width. Most popular is 4 inch ƒ Type of material that the label is composed of ƒ Environment it is used in ƒ The graphics or text being printed The simplest breakdown of label printer types, available across the manufacturers is: Desktop Label Printers Desktop Label Printers are ideal for small usage applications which roughly require 500 2”x4” labels per day. Casings tend to be plastic and therefore not ideal for the more industrial applications Mobile Label Printers Mobile Label Printers are more and more popular due to the flexibility they can bring to applications. When configured with options such as Bluetooth or wireless connectivity are prevalent in applications such as Field Force Automation, Retail, Hospitality and Services. These printers have the capability of using a varied choice of receipt and label media. Mid – Range Label Printers Mid – Range Label Printers are applicable to most industries as they can handle larger volumes and also more rugged casings than the desktop ranges. Depending on the printer you could comfortably handle anywhere up to 5,000 labels per day. High-End Label Printers High-End Label Printers are generally used in mission critical or very high volume printing most commonly found in production or warehousing applications. Capable of operating 24 hours a day and with a multiple of options to handle the most delicate of label formats. Zebra Xi Range High-End Label Printer Zebra’s high-performance, built-to-last Xi series printers are legendary for their rugged durability, consistently outstanding print quality, fast print speed, long life, and unparalleled reliability in demanding applications and harsh environments. These qualities translate into low total cost of ownership –making them a smart investment for organizations with high-volume, mission-critical or specialty labeling applications. ƒ 4” – 8” print width ƒ Compatible with both Thermal and Direct Thermal Media ƒ 200 dpi, 300 dpi & 600 dpi versions ƒ Network as standard ƒ RFID ready 3
  • 6. Life Sciences Solution Set Life Sciences Consumables VisionID Ltd. provides both in-stock and custom-made media solutions for multiple applications, incorporating 1,000’s of high-quality and reliable labels, tags, wristbands. We offer a wide range of combinations which are tried and tested across the various manufacturer’s printers to ensure optimum print quality. We offer labels in both direct thermal and thermal transfer formats. Thermal Transfer labels offer more durable, long-lasting results with resistance to abrasion, moisture, and chemicals. Direct Thermal labels offer an inexpensive way to print paper labels, providing excellent print quality and use in a multitude of general-purpose or high end applications Autoclave Labels VisionID Autoclave Labels are designed to stand up to the highest temperatures, chemical Suggested Applications: exposure, constant moisture and high pressures found in most Autoclave applications. Our ƒ Medical laboratories labels will perform in the harshest of autoclave environments. We aim to find our clients the right material and adhesives to suit the application be it Steam or Dry autoclaves, ƒ Universities/research facilities Gamma and ETO sterilization. We can fully customize your labels to your needs – in ƒ Hospitals the past we have supplied labels designed to be Anti-fade, Tear Resistant, Chemical ƒ Cold temperature/ industrial manufacturing resistant, and Moisture resistant, with permanent or removable adhesives present. Cryogenic labels VisionID’s Cryogenic Labels are used in applications where the identification label Suggested Applications: needs to with stand sub zero temperatures. Our Cryogenic Labels combine Polyproylene ƒ Medical laboratories materials with Acrylic adhesive, which is resistant to temperatures as low as -196°C. The smear and scratch resistant Polypropylene material offers excellent image durability ƒ Universities/research facilities under extreme temperatures. Cryogenic labels will also withstand Autoclave processes, ƒ Hospitals Gammma Radiation and dry ice. ƒ Cold temperature/ industrial manufacturing 4
  • 7. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Sizes and Shapes Specific applications generally require specific consumables. VisionID can access an extensive library of standard dies for manufacturing die-cut, pressure-sensitive labels. These dies range in shape and size to produce anything from tiny, round-edge hang tags to large chemical drum labels. We can often save you the time and expense of having to create a new die by using one that exists in our vast library of rotary dies. If necessary, a new die can be produced quickly and economically. Pre-printed Labels VisionID preprint information - corporate logos in custom colours, company addresses, product illustrations, or standardised forms on nearly all of our materials. We can provide print to your specifications using up to six Pantone Matching System (PMS) inks and we can also flood coat materials to produce coloured labels. Label Adhesives VisionID can offer a variety of adhesives to meet your application requirements. Some are permanent; others are removable, patterned, or tamper- evident. We’ll recommend an adhesive that will work with your facestock, in your environment, on your labelling surface. Ribbons VisionID provide Thermal Transfer Ribbons for all leading brands including Zebra, Intermec, Datamax, and TEC. We can assure you that using our expertise we can provide the appropriate thermal transfer ribbon for your application, available in wax, resin, or wax/resin formulations. You can be assured that when used together, our combination of ribbons and labels will provide optimal performance and can go a long way to extend the life of your printhead. Wax - We can offer several performance wax ribbons formulated for high-quality printing on both coated and uncoated paper facestocks. Wax/Resin – These ribbons are formulated to offer high-quality, durable barcodes, text, and graphics on coated paper facestocks and synthetic materials. Resin - ribbons provide exceptional solvent resistance for the harshest environments. RFID Supplies VisionID can supply a variety of RFID consumables for use in the Life Sciences arena. RFID labels & label printing supplies for the Irish business and manufacturing sectors. VisionID provides many combinations of supplies for every budget and need including attachable, implantable and insertion tags in Low Frequency (LF), High Frequency (HF) and Ultra High Frequency (UHF) formats. Tags VisionID has the right tag that will withstand high heat, chemicals, and solvents and can offer both direct thermal and thermal transfer version. 5
  • 8. Life Sciences Solution Set Reading a Barcode A barcode scanner is an electronic device for reading printed barcodes . Like a flatbed scanner, it consists of a light source, a lens and a light sensor translating optical impulses into electrical ones. Additionally, nearly all barcode readers contain decoder circuitry analyzing the barcode’s image data provided by the sensor and sending the barcode’s content to the scanner’s output port, typically USB, RS232 or PS2. Types of Barcode Scanners: Handheld Barcode Scanners Handheld Barcode Scanners are best used in applications where the user is required to scan items of varying shapes or sizes, or may be at a distance from the operator, such as pallet stored on the top of a warehouse rack. Primary Barcode Scanner Types: Corded Barcode Scanners This type of scanner is connected directly to a defined workstation, using different cable combinations. USB is now the most popular, but other options are available such as PS/2, AT/XT, RS232 etc. Cordless Barcode Scanners Cordless scanners allow the user to roam up to a 50 feet radius, by transmitting the scanned information to its cradle, via Bluetooth or Wireless, which is in turn connected directly to the defined workstation. Dataman 100/200 Series Fixed-Mount ID Readers The DataMan 100 Series readers feature the industry leading reading performance in the same exceptionally small product size as the DataMan 200 Series with USB and RS-232 communication options. The DataMan 100 Series readers are ideal for integration into challenging applications on the factory floor that require the highest performance in very limited space. ƒ Three-position adjustable lens ƒ Integrated lighting and LED aimer ƒ Train and trigger button for ease of setup Can also use standard C-Mount lenses as an option The DataMan 200 Series readers feature the industry leading reading performance of the DataMan readers with the addition of Ethernet connectivity and the world’s first introduction of variable focus, liquid lens technology to a fixed-mount reader product. ƒ POE Ethernet Connectivity–allows for real-time data and image transfer, and easier integration with plant controllers and information networks. ƒ Optional Variable Focus, Liquid Lens Technology–autofocus is achieved with a single software command; there is no need to manually adjust the focus on the line. ƒ Laser aiming–easily seen through the entire depth of field, enabling operators to quickly position the code to the reader. ƒ Integrated–lighting, camera, processor, and communications all in an exceptionally small, industrial-rated housing. 6
  • 9. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Fixed Position Barcode Scanners Fixed Position scanners are typically used in applications where accurate, unattended automated data entry is required, such as tracking items throughout a manufacturing line, or machine-sortation of packages along a conveyor belt. Fixed Position scanners are available in short or long working distances for greater flexibility. Typically, omni-directional or rastering style scanners are used, enabling items to pass and to be read without precise positioning of the barcodes, resulting in accurate first-pass scans Direct Part Marking In many situations a standard printed barcode label will not withstand the rigours of the product environment. In these situations using a Direct Part Mark is the optimum solution. VisionID possesses a particular expertise within this field. Tracking individual components can be a costly proposition when standard product labeling techniques fail to measure up over time. Direct Part Marking (DPM) provides a permanent marking solution that ensures readability throughout the life of your products, even when subjected to harsh environments during the manufacturing process. This method of identification is becoming very popular in the Life Sciences sector, because of the durability and longevity of the mark, be it barcode, both linear and 2D Data Matrix or pure text. There are many business benefits to the implementation of Direct Part Marking: ƒ True “Cradle to Grave” traceability of product ƒ Improvement of Manufacturing Processes ƒ Identification of quality defects throughout the Manufacturing Process ƒ Eliminates Manual Data Entry and therefore Human Error ƒ Supports Data Logging and Automatic Data Collection ƒ Consequently reducing the overall cost of manufacturing Types of Direct Part Marking Initially, the code has to be marked in some way and the method is dependent on the material to be marked, the required lifespan of the mark, the accessibility of the area to be marked, production speed / volume etc. The most common methods of marking are Laser-etching, Dot peening, Ink-jetting and Chemical-etching. Dot Peening Dot Peening is achieved by pneumatically or electromechanically striking a carbide- or diamond tipped stylus against the material being marked. Advantages: Low initial cost, permanent mark Disadvantages: Slow, Contact / Impact marking Laser Etching Laser Etching applies heat to the surface of the material that causes the surface of the part to melt, vaporise or change in some way to produce a mark. Advantages: High quality mark, non-contact, permanent mark Disadvantages: High initial cost Ink Jet Printers Ink Jet Printers precisely propel ink drops to the part surface, after which the fluid evaporates and leaves a coloured die that creates the pattern of modules that make up the mark. Advantages: High speed, low initial cost, non-contact Disadvantages: Consumable costs, less permanent Electro-Chemical Etching Electro-Chemical Etching is a process whereby the mark is produced by oxidizing metal from the surface being marked through a stencil impression. Advantages: Low initial cost, not surface-changing Disadvantages: Slow, consumable costs Do you need to etch your products? Contact us today to discuss. 7
  • 10. Life Sciences Solution Set Medical Device Manufacturer Vertical: Medical Device Manufacturing Territory: Nationwide About A top international medical device company had its first International manufacturing facility established in Ireland over 10 years ago. The company is a worldwide developer, manufacturer and marketer of medical devices with approximately 28,000 employees and revenue in excess of $6 billion The Requirement As a world leading manufacturer of medical devices the requirement for state of the art AutoID equipment is crucial, especially in the intense environments to which this equipment will be used. VisionID was asked to supply a suitable solution that would allow barcode label printing for the cleanroom and warehouse environments, as well as supplying label solutions for each printer that would adhere to the company’s strict validation process. Secondary to this company’s requirements was a series of barcode readers that would allow for the accurate reading of printed barcodes as well as etched DPM (direct part mark) 2D codes which were being etched to the surface of medical device product, the accurate reading of the DPM would be carried out during the manufacturing process and would prove to be a key component due to the quantity and quality of the information being recorded. DPM (Direct Part Marking) provides a permanent marking solution that ensures readability throughout the life of a product, even when subjected to harsh environments. The most common methods of marking are laser- etching, Dot peening, Ink-jetting and Chemical-etching. Knowing that VisionID had a good working relationships with the worlds leading manufacturers of Auto ID solutions, as well as having a dedicated Service and Support department it was easy for this multi national manufacturer to choose VisionID as it’s supplier of AutoID solutions. Printer Solution For best printing quality that would prove fast, accurate and economical VisionID chose to supply Zebra 105SL, 170xiIII and TLP2844 label printers. Each printer had its own unique characteristic that best addressed the atmospheres it was located in as well as the printing requirement. The Zebra 105SL combines enhanced memory, processing capability and features with rugged and reliable all-metal construction. Proven platform longevity plus fast processing and print speed make it the choice of experienced users who value reliability, productivity, consistent print quality, network compatibility and superior service and support. The industrial-strength Zebra 170XiIIIPlus with 203 or 300 dpi print resolution can print large volumes labels up to 6.6 inches (168 mm) wide at 12 inches per second, promoting greater productivity with less roll changes or execute intricate, high resolution print applications. With its all metal construction, this printer is ideal for tough applications including compliance labels, product identification labels and pallet shipping/receiving labels, either on demand or in batches. 8
  • 11. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 The direct thermal Zebra TLP2844 barcode label printer is ideal for applications requiring a space-saving, desktop-size, 4.09” (104 mm) printer. This user-friendly printer delivers optimal performance in today’s on-demand desktop labeling applications. The TLP2844 has a sturdy construction with a double- walled ABS casing. Barcode Scanners A number of barcode scanners were commissioned for use throughout the manufacturing facilities. The core requirement was for fast and accurate scanning of linear barcodes however a specific requirement for scanning of etched DPM 2D barcodes was specified, VisionID were happy to oblige. Motorola/Symbol LS 2208, an Motorola/Symbol LS4208 - This affordable handheld barcode handheld laser scanner delivers scanner providing fast and exceptional performance in a reliable scanning in an ergonomic, very small package. A single lightweight form. Ideal for the circuit board design ensures warehouse setting due to its sturdiness and an ergonomic durable working range, from near- shape maximises user comfort. contact to 17 inches (43cm) away. Data capture is easy due to one- Multiple on-board interfaces will pass scanning technology with ensure integration with a variety multi-line rastering scan pattern. of host systems. The Symbol DS6707-DPM is a The Cognex DataMan 8500 premier general purpose scanner, readers incorporate Cognex’s offering the maximum in data patented UltraLight® technology capture flexibility. The Symbol for superior image formation DS6707-DP is able to capture on any mark type and surface. images and read virtually all 1D UltraLight illumination provides and 2D bar codes and direct part dark field, bright field and diffuse marks (DPM), including the most lighting all in one electronically challenging mark, dot peen. This controlled light. This enable the highly versatile device is ideal Dataman 8500 to read everything in industries that depend on a from the most challenging DPM wide variety of data types, such codes to the easiest printed as healthcare, aerospace and barcodes. automotive. The Outcome VisionID were quick to grasp the requirements of this manufacturer and absorb the underlying issues of quality that is inherent in the medical device manufacturing process. Because of VisionID’s expertise in this arena it was able to advise on best printing and scanning solutions that would adhere to the quality, accuracy and compatibility issues outlined. A detailed understanding of DPM technology allowed VisionID to educate this manufacturer on all issues concerning and to advise on best technology solutions that would lead to world class manufacturing processes that adhered to the most stringent of requirements laid down by the industry’s regulatory bodies. 9
  • 12. Life Sciences Solution Set Dataman 8000 Series Handheld DPM Reader The most advanced handheld ID reader ever  The rugged DataMan® 8000 Series of readers offers the industry’s most advanced technology for reading 1D and 2D codes regardless of size, quality, printing method or surface, and is the only handheld ID reader that offers Industrial Ethernet communication and liquid lens technology.  Superior Code Reading Performance for Optimum Read Rates The DataMan 8000 Series of handheld industrial ID readers features patented IDMax® technology and two powerful algorithms, 1DMax™ and 2DMax™, to decode virtually every type of code, every time, with unsurpassed read rates. 1DMax Technology For 1D barcodes, the 1DMax algorithm is our best-in-class reading tool optimised for omnidirectional barcode reading that can handle extreme variations.  2DMax Technology For 2D codes, 2DMax technology pioneered the adoption of 2D Data Matrix coding in many industries for direct part marking (DPM) and high speed printed applications.  Liquid Lens Technology = Automatic Variable Focus for all Applications The new DataMan 8000 Series is the first to offer integrated liquid lens technology in an industrial handheld ID reader. The adjustable focus of the liquid lens gives maximum depth of field flexibility enabling you to use the system close up for very small 2D direct part marks as well as at a greater distance to read longer 1D barcodes, with extremely fast response times. Industrial Ethernet and Modular Communications for Maximum Flexibility  The DataMan 8000 Series of ID readers is also the first handheld reader to offer Ethernet communication capability for easy integration into your factory network for real-time product and part traceability. Another first for the DataMan 8000 Series is the modularity of the communication.  Customers can install their readers with the RS-232/USB communication module for their needs today and then simply purchase the Ethernet module at a later date if their communications needs change.  The DataMan 8000 Series interchangeable communication modules enable the additional benefit of standardisation on one reader platform. 10
  • 13. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 DPM Verification Verification is required in many instances to check the quality of code, particularly at time of marking. This can provide immediate feedback as to any changes to the marking process. For example, the Verifier can monitor tip wear on a dot peen machine by monitoring dot size, and flag the operator. At the marking stage, during the manufacturing process and throughout the products lifecycle, the mark will be required to be read. Depending on the situation and the environment, this could be with a handheld reader tethered to a host computer or with a remote Bluetooth connection. The information could be gathered with a Mobile Computer with inbuilt reader and wirelessly transmitted back to the host. Fixed Position readers are used for automatically collecting the data on some form of automated transfer or a presentation type reader used in an application where the user needs to be “hands-free” Dataman 100V Fixed-mount Verifier The Cognex DataMan 100V verifier allows users to quickly measure code quality to all current industry quality standards. ƒ Integrated design provides users with an easy-to-use verification solution for reliable and repeatable results. ƒ Contract Compliant lighting option available with the stand and integrated bright field and dark field lighting (as shown). This advanced lighting design with both 30 degree and 90 degree angle lighting allows the DataMan 100V to grade the widest range of mark types and surfaces including mirrored surfaces. ƒ Verification to all industry standards including AIM DPM Guidelines, ISO15415 and AS9132 The DataMan 100 Verification System provides manufacturers with a solution to verify the widest range of parts using a verifier that conforms to the ISO15426-2 verification system standards. In addition to breakthrough code reading, there are DataMan® products for every step of the direct part marking (DPM) process, including quality verification, and data validation. Easy-to-use and reliable DataMan products enable quality control solutions for applications that require the highest read rates for 2D Data Matrix codes—critical to product traceability. 11
  • 14. Life Sciences Solution Set Serialisation & ePedigree One of the primary drivers for the proliferation of 2D barcode usage within the Life Sciences sector is the emergence of counterfeit drugs and medical devices. In order to combat this the industry is adopting a move to full supply chain visibility via item level serialization and ePedigree. Compliance with new regulations such as those listed below guards against counterfeiting unauthorized diversion of product. ƒ CIP13 for the French Market ƒ Brazilian UIM mandate ƒ Turkish Ministry of Health’s (MOH) serialisation requirements ƒ Californian E-Pedigree Mandate Serialisation Serialisation mandates in Europe and elsewhere have driven the imperative for companies to examine their packaging information requirements. Due to progressive global regulatory expectations manufacturers need to promptly employ serialisation solutions to ensure compliance Current and pending regulatory requirements necessitate that manufacturers deploy track and trace, authentication and e-pedigree: an electronic record specifying the product’s chain of custody, which is more efficient and accurate than paper records. Serialising products at the item level enables the above processes, allowing manufacturers to address global regulations as well as patient safety and anti-diversion initiatives. Momentum for serialisation waned after California’s Board of Pharmacy put back the implementation deadline for ePedigree from 2011 to 2015, but with the new deadline on the horizon, coupled with the potential for an earlier pronouncement from the Food and Drug Administration, companies are moving ahead with due-diligence programmes. In the interim of course, initiatives from governments in countries such as Brazil, China and Turkey, as well as the prospect of federal guidance on pedigree and Europe’s deliberations surrounding the proposed directive on falsified medicines, have put serialisation firmly back on the agenda for many companies. 12
  • 15. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 ePedigree An ePedigree is simply an electronic document which satisfies a pedigree requirement. The primary purpose of an ePedigree is to protect consumers from contaminated medicine or counterfeit drugs. On January 5, 2007 EPCglobal ratified the Pedigree Standard as an international standard that specifies an XML description of the life history of a product across a complex supply chain. The basic data elements of an original ePedigree are: ƒ Lot ƒ Potency ƒ Expiration ƒ National Drug Code and Electronic Product Code ƒ Manufacturer ƒ Distributor, Wholesaler or Pharmacy ƒ Unique identifier of the salable unit As of 2008, most states have enacted some degree of pedigree requirement and many have also mandated ePedigree. However, the existing ePedigree requirements amount to little more than requiring that pharmaceutical supply chain companies be able to provide reports in formats such as pdf, text files or spreadsheets. As the product moves down the supply chain, each company is required to carry forward all previous ePedigree information. In this way, the final point of sale has the complete record of every unit thus ensuring the security of the supply chain. There are a number of ways to track and trace individual units including OCR fonts, 1D and 2D barcoding and RFID tags. VisionID has many years experience in track and trace solutions and has brought this experience to bear assisting clients with serialisation projects. SERVER CABINET LABELLING TURNTABLE LINE CONTROL PACKAGING/CARTONING MODULE SHRINK WRAPPER DISTRIBUTION WAREHOUSE CASE PACKER VISION RFID READER/WRITER PALLETISER FIXED POSITION BARCODE SCANNER LABEL PRINTER/APPLICATOR Please contact your VisionID account manager to discuss further. 13
  • 16. Life Sciences Solution Set Machine Vision Solutions from VisionID What is Machine Vision? Machine vision is the technology to replace or complement manual inspections and measurements with digital cameras and image processing. The technology is used in a variety of different industries to automate the production, increase production speed and yield, and to improve product quality. Machine vision in operation can be described by a four-step flow: Imaging Processing and analysis Communication Action Analyzeƒtheƒimageƒtoƒ Sendƒtheƒresultƒtoƒtheƒsystemƒ Takeƒactionƒdependingƒonƒ Takeƒanƒimage obtainƒaƒresult inƒcontrolƒofƒtheƒprocess theƒvisionƒsystem’sƒresult Application Types Machine vision applications can be divided into four types from a technical point of view: Locate In locating applications, the purpose of the vision system is to find the object and report its position and orientation. In robot bin picking applications the camera finds a reference coordinate on the object, for example center of gravity or a corner, and then sends the information to a robot which picks up the object. Measure In measurement applications the purpose of the vision system is to measure physical dimensions of the object. Examples of physical dimensions are distance, diameter, curvature, area, height, and volume. In the example to the left, a camera measures multiple diameters of cogs. Inspect In inspection applications the purpose of the vision system is to validate certain features, for example presence or absence of a correct label on a bottle, screws in an assembly, chocolates in a box, or defects. In the example to the left, a camera inspects brake pads for defects. Identify In an identification application the vision system reads various codes and alphanumeric characters (text and numbers). In the example to the left, a camera reads the best before date on a bottle. Examples of codes that can be read simultaneously he same package are barcodes and matrix codes. 14
  • 17. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 In-Sight® 5000 Series vision systems Cognex In-Sight® vision systems are unmatched in their ability to inspect, identify and guide parts. These self-contained, industrial grade vision systems combine a library of advanced vision tools with high-speed image acquisition and processing. Best of all, configuring and deploying an In-Sight vision system has never been easier. Sight 5000 Series vision systems are the only vision systems in the world that provide industrial-grade features as standard. Rugged die-cast aluminum and stainless steel cases that can withstand the punishment of vibration, sealed M12 connectors, and a protective lens cover for IP67 and IP68 rated protection against dust and moisture – it all adds up to peace of mind on the factory floor. Every In-Sight 5000 Series vision system delivers best-in-class performance. Most models are equipped with a full library of proven Cognex vision tools through the easy to use In-Sight Explorer software. Tools include easy-to-train code reading, OCR, inspection, measurement and colour tools plus, PatMax®, the industry standard for part location technology. The new 5 MP (megapixel) In-Sight 5605 vision system combines industrially rugged In-Sight 5000 series hardware and best-in-class vision tools with a high resolution imager for the ultimate standalone vision system. The In-Sight 5605 system is ideal for high accuracy defect detection and gauging applications and allows a larger field of view making it easier for the vision tools to accurately find the features of interest on even large size parts, products, and packages. 15
  • 18. Life Sciences Solution Set Manufacturing Execution Systems - ERP Integrated Solutions On a day to day basis VisionID is integrating various enabling technology solutions with MES & ERP systems within the Life Sciences sector. MES is an acronym that stands for Manufacturing Execution Systems. It refers to addendum software that fills a specific need. For example, one MES System creates a production plan from all work orders based on due dates, routing times and work center constraints. These systems are independent of ERP Systems and hence the reference to addendum software. Manufacturing Execution Systems (MES) are information technology systems that manage production in factories. The scope of such systems is somewhat imprecise, but typically includes: ƒ Presentation of schedules (often derived from ERP or Advanced Planning & Scheduling systems) to workcentres ƒ Collection of production information (time, quantity, quality,...) ƒ Analysis of production information (e.g. “How many units of this product did this workcentre produce last month?”) ƒ Control of planned and unplanned maintenance (although the planning of this is often relegated to other, special-purpose, systems) ƒ Quality control ƒ Shipping / dispatch ƒ Product labelling ƒ Product traceability (particularly important in safety-critical applications, e.g. pharmaceuticals) In general, ERP systems tend to include applications that handle financials, order processing, inventory, distribution, customer relationships, etc. There is a wide variety of offerings among the vendors; some, for example, include native asset management and supply chain applications, while others enable you to connect / use third-party products. The ‘strong suit’ of most ERP systems is the integration, from a financial perspective, everything going on within an enterprise. The avowed objective / focus is on helping you see / manage / account for the cost of everything going into preparation / delivery / service / sale of ‘products’. If your business is involved in discrete manufacturing of a product, such as cars or radios or computers that roll off an assembly line - driven either by orders or forecasted demand or such - there are a lot of ERP systems that can handle your needs. Where it gets tricky, for example, is when you are producing something like food products or drugs...in batches, according to formulas, etc. Not all ERP vendors have applications that can manage this kind of ‘manufacturing’ flow. Here is where specialized products, like MES, come into play. If you want to operate a multi-facility Life Sciences business...you will need something more than an ERP system . Prevalent examples include Werum’s Pas X, Camstar & Lighthouse 16
  • 19. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Centocor Vertical: Biotechnology Territory: Cork - Munster About Centocor Centocor is a subsidiary of Johnson & Johnson and manufactures active ingredients for medical products at their Cork site in Ringaskiddy. For more than 25 years, Centocor has been a leader in the field of biomedicines. Through the dynamic science of biotechnology, they continue to seek innovative ways to treat cancer, infectious diseases, cardiovascular and metabolic diseases, and immunemediated inflammatory disorders (I.M.I.D.s), such as rheumatoid arthritis and psoriasis. Centocor’s work has revolutionized the science of immunology. They pioneered monoclonal antibody technology, a cutting-edge approach that launched a new generation of products to treat immune-related diseases. The Requirement As with any world-class pharmaceutical manufacturing facility the requirement for state of the art scanning and printing equipment would prove paramount. Secondary to this requirement was a reliable in-country supplier who could advise on the best equipment to allow smooth integration of production, warehouse and back office processes. As well as a focus on actual production facility within the Cork plant there was also a requirement to automate the warehouse facility to accurately monitor and reconcile throughput of in-bound ingredients and out-bound finished products. After a detailed tender process Centocor identified VisionID as the best fit to advise and supply AutoID materials for the production and warehouse facilities. Having close ties to the worlds leading manufacturers of AutoID equipment and a dedicated in-house Service and Support team VisionID were able to deliver the best solutions for a busy pharmaceutical manufacturing facility. The Solution VisionID in association with production and engineering management were quick to gauge which solutions would work best for production and warehouse end users. A combination of MC9090 handheld devices and LS3408 scanners from Symbol (Motorola) and Z4M printers from Zebra Technologies provided the total solution package that allowed for data capture, storage and printing within a busy pharmaceutical manufacturing facility. The Symbol MC9090 mobile computer The LS3408 handheld corded scanner The Zebra Z4M is an easy-to-use, cost effective support current and nextgeneration business- captures 1D bar codes in the harshest of industrial printer that adapts to changing critical applications that help maximize the conditions, even when labels are at varying application needs. The printer’s intuitive design efficiency and productivity of mobile workers distances. Featuring the widest working range makes operation easy for both the novice and inside and outside “the four walls” of the most available, it reads labels as far away as 45 feet the experienced user. The Z4M is ideal for a demanding environments such as the Centocor and as close as .25 inches. This wide variety of applications, including shipping/ manufacturing and warehouse floors. The scanner is ideal for the Centocor receiving, compliance MC9090 series of mobile computers combines warehouse and manufacturing labelling, asset tracking, the latest in mobile operating systems and facilities, with an ergonomic inventory control, and processing power with advanced data capture design that makes scanning ticketing which was an options and integrated multi-mode wireless comfortable during long shifts. ideal fit for the Centocor connectivity including wide area network requirement. (WAN), 802.11a/b/g wireless LAN (WLAN) The wireless barcode scanners provided by VisionID work seamlessly with and Bluetooth-enabled wireless personal area network (WPAN) for anytime, anywhere voice, our global SAP environment. We are very pleased with the solution and video and data connectivity. on going support provided by VisionID and would have no hesitation in recommending them. The Outcome The Centocor facility at Ringaskiddy now forms the strategic manufacturing centre of a new global supply chain for the company for many of their existing and new pipeline recombinant mammalian cell fermentation and monoclonal antibody products. This new manufacturing unit will produce products for the detection and treatment of many human diseases on a commercial scale but also is used to produce smaller quantities of drug material for clinical trials. The equipment commissioned for this facility will prove key to future growth as well as product integrity and VisionID are proud to be a part of this process. 17
  • 20. Life Sciences Solution Set Clonmel Healthcare / STADA Vertical: Pharmaceutical Territory: Tipperary - Munster VisionID were chosen by the Stada Group for this project due to their technical expertise and industry track record in SAP integration. VisionID supported all of our needs from day one of the project specification all the way through to the implementation. It is very beneficial for us to work with a company who are proficient in all the key areas of Wireless Infrastructure, Mobile Devices and Print Solutions which ensured a seamless roll out for this project from our perspective. About Clonmel Healthcare / STADA Production Ireland Clonmel Healthcare Ltd./STADA Production Ireland are Stada owned pharmaceutical manufacturing, Sales and Distribution companies employing over 270 staff across two locations - the manufacturing plant in Clonmel and the Sales and Marketing office in Dublin. Together the companies have a combined turnover in excess of €60 million in Ireland with a strong growth of 11% and also have a substantial export business to Europe along with a strong position in the generic antibiotic market in the United States. In 2006 Clonmel Healthcare embarked on a brand redevelopment strategy following the findings of a major customer research report commissioned by the company. In early 2007 the new corporate identity was launched. The new distinctive brand mark represents Clonmel Healthcare’s core values of quality, customer service and dynamism and retains the strength of our heritage and strong link to our Irish roots. Clonmel Healthcare currently has a large portfolio of products covering three distinct business units; Prescription medicines, Speciality medicines and the ClonMedica Consumer Division. Their prescription products cover a wide range of therapeutic areas including CNS, cardiovascular, NSAID, gastro-intestinal and anti-infectives. Within the Special Products Division we have medicines for the treatment of Parkinson’s disease, Testosterone Deficiency Syndrome and the management of diabetes. The ClonMedica product range focuses on three main areas; women’s and babies health, skincare and health supplements. Clonmel Healthcare is committed to providing less expensive, quality medicines to the Irish market. The Requirement Clonmel Healthcare/STADA Production Ireland, as part of the Stada Group, was tasked with implementing the Global SAP project in the Tipperary production, warehouse and distribution facilities. As with any world-class pharmaceutical manufacturing facility the requirement for state of the art scanning and printing equipment would prove paramount. Secondary to this requirement was a reliable in-country supplier who could advise on the best equipment to allow smooth integration of production, warehouse and back office processes. As well as a focus on actual production facility within the Clonmel plant there was also a requirement to automate the warehouse facility to accurately monitor and reconcile throughput of in-bound ingredients and out-bound finished products. Having established an excellent working relationship over many years Clonmel Healthcare selected VisionID as the best fit to advise and supply AutoID materials for the production and warehouse facilities. Having close ties to the worlds leading manufacturers of AutoID equipment and a dedicated in-house Service and Support team VisionID were able to deliver the best solutions for a busy pharmaceutical manufacturing, sales and distribution facility. The Solution VisionID work in conjunction with IT and engineering management were quick to identify which solutions would work best for production and warehouse end users. The first stage was a comprehensive wireless network site survey of the warehouses conducted by VisionID’s service engineers to establish the most effective coverage. A combination of Psion Teklogix Workabout Pro handheld devices, Zebra Technologies ZM600 printers, Printronix T5305r printers, ELO Touchscreens, Symbol AP300 access ports with RFS 6000 switch and a complete range of standard and custom labels and ribbons provided the total solution package that allowed for data capture, storage and printing within a busy pharmaceutical manufacturing facility. 18
  • 21. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 The Workabout Pro is relied on every day in Based on the 5r Multi-Technology Platform, This plug-n-play zero-touch configuration mobile-intensive applications such as asset the ThermaLine T5000r family is an industrial access port is a key component of Motorola’s tracking, meter reading, and mobile ticketing thermal bar code printer designed to operate in award-winning wireless switch system, the across a variety of industries such as field challenging environments. Through leadership wireless LAN (WLAN) architecture that does service, courier, retail, warehousing and by design, the T5000r combines reliability, more - yet costs less. Working in conjunction manufacturing – and the list continues to grow. utility, power and flexibility for demanding with Motorola’s wireless switches, the environments and provides the open migration AP300 delivers robust and feature-rich IEEE to RFID for future requirements. The T5000r 802.11a/b/g connectivity. It can also be used supports the widest range of connectivity and as a sensor in conjunction with Motorola’s control without sacrificing performance and Wireless Intrusion Protection System (IPS). provides the ability to meet new application Adoptable as either a Layer 2 or Layer 3 AP, the and compliance requirements. The T5000r AP300 supports Layer 3 Mobility - substantially integrates real world experience that readily reducing the cost of deploying, implementing adapts to emerging standards. The T5000r and managing a WLAN while significantly firmware can be upgraded to keep pace with increasing features, functionality and the new thermal bar code printing innovations and security of the WLAN infrastructure. applications. The RFS6000 provides a single platform capable of delivering carrier-grade wireless voice and data inside and outside the enterprise for medium to large organizations with 2,000- It’s more than a data capture device. It’s a 20,000 users. Improve operational efficiency cellphone and an intelligent workstation too, and reduce the cost of mobility with a powerful allowing your mobile workers to call customers, comprehensive feature set including Adaptive upload route maps, and send data back to AP, which delivers unmatched performance, office headquarters. It has integrated multi- security, reliability and scalability to enable mode wireless connectivity including wide networks for business mobility at a low TCO. area network (WAN), 802.11a/b/g wireless LAN (WLAN) and Bluetooth-enabled wireless personal area network (WPAN) for anytime, anywhere voice, video and data connectivity. Touch simplifies the human/machine ZM600 printers bring added flexibility to interface for industrial equipment by enabling the popular Z Series platform, which has the operator’s reactions to be natural and always stood out from the competition in intuitive. Elo Touch solutions also help reduce terms of both performance and price. With the complexity of operations by eliminating 10-inches-per-second print speed, industry- the often cumbersome traditional operator leading throughput, rugged reliability, and VisionID supplied custom and standard labels interfaces. They simplify the task and reduce a wide selection of options, these full-sized and ribbons as part of the project requirements. training time for operators while adding more metal printers enhance productivity in tough In addition VisionID holds buffer stock of all capabilities to the machine itself. The Elo environments and demanding applications consumables ensuring no stock out issues and reputation for forefront technologies, wide same day delivery of product. range of solutions, quality, and long-term reliability ensures it is a preferred touch solution vendor for all industrial users. Importantly, we provide a range of touch interfaces that will continue functioning efficiently throughout the lifetime of your machine or system. The Outcome The seamless SAP integration undertaken by both companies has streamlined operations and information flow allowing real time updates and improved visibility of stock movements. The equipment commissioned and ongoing support for this facility will prove key to future growth as well as product integrity and VisionID are proud to be a part of this process. 19
  • 22. Life Sciences Solution Set VisionID MES/ERP Integrated Solutions With comprehensive MES/ERP experience working with a broad range of Pharmaceutical & Medical Device customer base, VisionID can provide all hardware requirements to facilitate a seamless transition to your chosen Manufacturing Execution System. The options outlined further on in this brochure are indicative of typical solutions provided. Our broad product and service portfolio ensures that whatever your requirements VisionID has the expertise and knowledge to assist in your MES deployment. Mobile Computing VisionID supply and support a range of mobile devices from the world’s leading manufacturers including Motorola, Intermec, and Honeywell. Mobile Computers VisionID’s family of integrated voice and data handheld mobile computers offer essential features to fully maximise the workforce. Wireless LAN connectivity enables cost effective communications in the office and within hot spots. Integrated GPS enables real-time location based applications. Bar code scanning, RFID, signature capture and more enable the automatic capture of virtually any type of data and the completion of virtually any transaction out in the field. Vehicle Mounted In vehicle fixed mount computers pack all the features you need to maximise operational efficiency out on the road into a single easy to use rugged device truly built for life in the field. These all in one in-cab solutions provide drivers with mobile 3G voice and data as well as integrated GPS and telematics, providing a comprehensive fleet management platform that enables the collection of a wealth of real-time data, including mileage, location, driver performance, vehicle metrics, hours of service and arrival and departure times. Wearable The latest technology in wearable PC’s allowing both hands the freedom to work independently. Arm yourself with advanced real time, hands free mobile computing and scanning and achieve maximum productivity, operational efficiency and accuracy in a variety of operational functions. Rugged Tablet PC’s Built to withstand harsh environments while providing information access to and from the field, products like the Xplore ix104 are ready to work under the toughest conditions, hence the reason why more organisations are choosing rugged tablets. These computers are ideal solutions for increasing employee mobility and productivity beyond the office, and reducing dependence on wired desktops for data and application access. 20
  • 23. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Wireless LAN Solutions Wireless LAN technology solutions can help get the right information to the right people at the right time. A Wireless solution will provide an interactive exchange of data from anywhere within a facility, ensuring mission critical information is visible, available and accessible. VisionID can provide the necessary Professional Services to compliment your chosen hardware solution. These Services include: Wireless LAN Site Survey A VisionID Wireless Engineer consults with the client after which the specific requirements are documented. Particular emphasis is placed on the application and bandwidth needs for the Wireless LAN deployment. The Engineer analyses the site to determine the appropriate equipment and locations for the required coverage and networking functionality. There are several core factors that have to be considered when implementing a wireless network, these include the number of users of the wireless network, the bandwidth required (what applications are running) and the latency that is required, for time sensitive solutions such as Voice Calls. A wireless network design that will fit in with the specific customers needs has to be considered from a traffic management solution and security considerations. VisionID’s engineers are trained in network analysis and can offer the complete solution and configuration for your needs to include if required multiple VLAN’s firewalls, QOS and segmentation. The physical site survey includes: ƒ Define Access Points locations ƒ Measurement of signal strength between Access Point devices and client locations ƒ Investigation of potential sources of RF interference ƒ Examination of host connectivity alternatives ƒ Evaluation of existing network connections, equipment, safety, security, cabling, power requirements and other key considerations ƒ Site Survey Report – Information gathered during the site survey is collated in a comprehensive Site Survey Report. This report contains a breakdown of the survey results and a network design based on desired coverage, including special requirements such as Security and Redundancy. Wireless LAN Installation Services Deployment - Working with your team, VisionID will install and configure the WLAN equipment, review the installation, perform an in-place wireless site survey to test the WLAN and modify the configuration to best fit your needs. Support - Once the entire solution is in place, VisionID can provide both on and off-site support based on your needs and requirements. This may include patch, administrative and device management and reactive support for your WLAN. 21
  • 24. Life Sciences Solution Set Mobile Workstations Depending on the process flow many companies find it necessary to have fully mobile battery powered workstations with all the functionality associated with a static location. In recognition of this VisionID now provides a custom solution encompassing all the components of a desk in a moveable ergonomic workstation. As each customer’s requirements are unique this solution is fully configurable to meet your changing needs. MD5 Series Powered Mobile Cart The MD5 Series of powered carts is designed for use with a PanelPC, a Tablet PC or a Small Form Factor PC with a single monitor. Features of the MD5 Series of Cart: ƒ Computer securely housed to protect against theft. ƒ Quick and easy PC/LCD integration ƒ Effortless height adjustment. ƒ Low friction, anti-static castors for easy manoeuvrability. ƒ Smooth, easy-to-clean surfaces. ƒ Unique battery system housed in the small footprint base. ƒ 1 year on-site warranty as standard Typical Mobile Cart Configuration The following is the breakdown of a typical mobile cart solution suitable for use in the Life Sciences sector. 19” Elo Touchscreen Touch simplifies the human/machine interface for industrial equipment by enabling the operator’s reactions to be natural and intuitive. Elo touchscreen solutions also help reduce the complexity of operations by eliminating the often cumbersome traditional operator interfaces ƒ “Designed for touch” features such as a stable tilt stand ƒ Long-lasting product cycle ƒ Available with IntelliTouch Surface Wave Technology, AccuTouch Five-Wire Resistive Technology, Acoustic Pulse Recognition Technology, or surface capacitive technology ƒ Sealed touchscreen ƒ Dual serial/USB interface ƒ Removable stand and VESA mounting option ƒ Mounting holes on stand bottom for tabletop security ƒ Controls on the side rather than the front, plus lockout function for public use ƒ Digital on-screen display (OSD) ƒ Worldwide agency approvals 22
  • 25. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Motorola DS3578 1D & 2D Scanner Ability to read both 1D and 2D bar codes Increases productivity by providing one device that can read all industry standard bar codes ƒ Powerful 624 MHz processor, fast sensor shutter speed and patent pending fastpulse illumination Superior performance on 1D and 2D bar codes, improving productivity in a wide variety of applications ƒ Integrated Bluetooth Class II, Version 1.2 Cable-free convenience, secure wireless transmissions; reduces repairs due to cable failure ƒ Unique aiming pattern Bright central laser dot ensures quick, accurate scanning - even in bright sunlight ƒ Omni-directional scanning Speeds reading time by eliminating the need to line up the bar code with the scan line SEAL TOUCH Silicone All-in-One Keyboard with Touch Pad ƒ Machine washable, Dishwasher Safe ƒ SEAL SHIELD™ electronic waterproofing process (Patent Pending) ƒ Silver Seal™ antimicrobial properties ƒ Integrated touch pad ƒ Gold USB connector resists corrosion, improves connection and performance ƒ SEAL CAP™ USB Cap (Patent Pending) ƒ Includes Quick-Connect feature ƒ Designed to NEMA 4X / IP68 specifications ƒ Connection: USB, Cable length: 2 Metre, Language Layout: United Kingdom 87 keys, Compatible PC (not NT) Zebra GX430T Printer ƒ Print speed: up to 4” (102 mm) per second ƒ Print method: direct thermal/thermal transfer ƒ EPL and ZPL programming languages standard ƒ OpenACCESS design for easy media loading ƒ Quick and easy ribbon loading system ƒ Dual-wall reinforced plastic construction ƒ 32 bit RISC processor ƒ XML-enabled printing 23
  • 26. Life Sciences Solution Set RFID in Life Sciences What is RFID? Radio-frequency identification (RFID) is a technology that uses communication via electromagnetic waves to exchange data between a terminal and an electronic tag attached to an object, for the purpose of identification and tracking. Some tags can be read from several meters away and beyond the line of sight of the reader. An RFID system may consist of several components: tags, tag readers, edge servers, middleware, and application software. The purpose of an RFID system is to enable data to be transmitted by a mobile device, called a tag, which is read by an RFID reader and processed according to the needs of a particular application. The data transmitted by the tag may provide identification or location information, or specifics about the product tagged, such as price, colour, date of purchase, etc. The use of RFID in tracking and access applications first appeared during the 1980s. RFID quickly gained attention because of its ability to track moving objects. As the technology is refined, more pervasive and possibly invasive uses for RFID tags are in the works. In a typical RFID system, individual objects are equipped with a small, inexpensive tag. The tag contains a transponder with a digital memory chip that is given a unique electronic product code. The interrogator, an antenna packaged with a transceiver and decoder, emits a signal activating the RFID tag so it can read and write data to it. When an RFID tag passes through the electromagnetic zone, it detects the reader’s activation signal. The reader decodes the data encoded in the tag’s integrated circuit (silicon chip) and the data is passed to the host computer. The application software on the host processes the data, often employing Physical Markup Language (PML). Take the example of books in a library. Security gates can detect whether or not a book has been properly checked out of the library. When users return items, the security bit is re-set and the item record in the integrated library system is automatically updated. In some RFID solutions a return receipt can be generated. At this point, materials can be roughly sorted into bins by the return equipment. Inventory wands provide a finer detail of sorting. This tool can be used to put books into shelf-ready order. FX7400 Fixed RFID Reader Compact business-class fixed RFID reader The Motorola FX7400 RFID reader sets a new standard in design for indoor customer-facing and carpeted environments, packing best-in-class RFID features into a small and attractive form factor that is less than half the size of a typical fixed industrial RFID reader. The low profile combines with an impressive array of integrated features and functionality to enable highly cost-effective RFID solutions for business- class applications such as item-level inventory management, IT asset management and more. Many unique features make this standards-based device easy to deploy and manage: ƒ Plenum rating, which allows for deployment flexibility in air tight spaces, such as mounting above a drop ceiling ƒ Power over Ethernet (PoE), which eliminates the need for an electrical outlet and power supply ƒ Auto-discovery to automatically detect devices once they are plugged into the network ƒ ShowCase II, a new tool which enables remote configuration and management to ensure that your readers are up, running and ready for operation. The FX7400 offers a comprehensive set of APIs in .NET and C, and support for leading business systems including Microsoft BizTalk and IBM WebSphere Sensor Events (WSS) 6.2. 24
  • 27. Contact Us: l Republic of Ireland +353 (0)52 618 1858 l Northern Ireland +44 (0)28 9099 8504 Call Us On LoCall 1850 923 633 Legislative serialisation options include the use of 2D Data Matrix or RFID technology. In contrast to an easily duplicated bar code, UHF RFID offers the manufacturer the option of a permanently locked, factory commissioned unique serial number (referred to as the UTID) embedded within the electronic RFID silicon chip. The unique UTID signature, in addition to an optionally locked drug identification serial number, assigned by the manufacturer, provides the consumer with yet an additional level of authenticity RFID in Life Science Applications As drug manufacturers record the UTID and assign their unique product identifiers, shipment contents are aggregated and ePedigrees are used to record pertinent information, such as: ƒ Product Information ƒ Item Information ƒ Transaction Information ƒ Trading Partner Information ƒ Signatures & Certifications ƒ Additionally, an Advanced Shipping Notice (ASN) is electronically forwarded to the next recipient, in advance of the product receipt. ƒ Serialized product is verified against the ASN, and the Pedigree certifies authenticity. ƒ Without line-of-site restrictions, UHF RFID facilitates the confirmation process by enabling a quick scan of the individually tagged items without opening the case. By utilising this technology companies can prevent counterfeit products entering the supply chain. MC9090-G RFID Mobile UHF RFID Reader Industrial-class handheld RFID reader The MC9090-G RFID offers added flexibility for comprehensive tracking of EPC tagged assets. Handheld RFID readers are specifically used for their ability to read data in remote areas that fixed readers cannot reach. Motorola handheld RFID readers are known for their outstanding read range and accuracy, and are ideal for exception processing and ability to pinpoint the location of a specific item – even in large blocks of inventory. These multimodal, wireless LAN-enabled handheld RFID readers are capable of bar code scanning, digital imaging and RFID tag reading and writing. And out-of- the-box deployment ensures quick implementation of your RFID program with minimal investment. 25