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Greening the Balance Sheet:
            Retrofitting Commercial and
                 Industrial Lighting


                         Cheryl Allen
            President, Green Planet Lighting/FSG

                               Rick Brown
                       Emerging Technologies,
                   Facilities Solutions Group (FSG)

               January 12, 2010
  California Center for Sustainable Energy
©Green Planet Lighting, 2009
More site electricity is consumed for
         lighting than for any other end use.

                                                                        ~40 % of electrical use




 Energy Information Administration,
©Green Planet Lighting, 2009          2003 Commercial Buildings Energy Consumption Survey
The Opportunity
        Changing sources in energy production,
        electricity de-regulation, power pricing,
        federal and state energy policy, available
        lighting technology and business and public
        cost consciousness create a ‘perfect storm’
        for economically introducing enhanced
        lighting solutions



©Green Planet Lighting, 2009
Typical Building Opportunities
   • Lighting upgrades
      – Upgraded Retrofit or New Technology
      – New Controls
   • Building management
      – Daylight harvesting
      – HVAC integration
   • Motor replacements
   • Utility systems
           – Compressed air
   • Power factor improvements
©Green Planet Lighting, 2009
Lighting Technology History
                                                                                                     2005



                                                                                2001                 Long-life T5
                                                                                                     Fluorescents first
                                                                                                     introduced in US
                                                              1981
                                                                                Energy savingT8 Fluorescents
                                               1974
                                                                                first introduced in US

                                        1959                  T8 Fluorescents first introduced in US
                                1938
                                                 First energy saving fluorescent
               1934
                                        First quartz halogen lamp

1879                            First Fluorescent Lamp
               First HID Mercury Lamp


First Incandescent lamp
                                                         1)    GE Lighting
 ©Green Planet Lighting, 2009                            2)    Revolution in Lamps, Raymond Kane, Heinz Sell, NetLibrary, Inc
Types of Lighting
   • Standard fluorescent
           – Mixture of low pressure mercury vapor and inert
             gas (such as argon) in tube. Phosphor powder
             coating on tube fluoresces excited by UV emitted
             by mercury vapor when current applied. Current
             controlled by a ballast.




©Green Planet Lighting, 2009
Types of Lighting
   • Down lights/track lighting
     – Same technology as above
     – Compact fluorescent
     – Halogen
   • High intensity discharge (HID)
     – Mercury vapor, metal halide, and high
       pressure sodium lamps


©Green Planet Lighting, 2009
Compact Fluorescent Retrofits




©Green Planet Lighting, 2009
T8 Lamps and Ballasts T8 Lamps –
                 Latest Technologies

           • New 2nd, 3rd & 4th Generations
           • 25w, 28w, 30w & 32w versions
           • Higher Lumen Output
           • Better Lumen Maintenance
           • Longer Life



©Green Planet Lighting, 2009
T8 Electronic Ballasts
       • Ballast Factor – Determines Light Output &
         Wattage

               • LBF-.77                   ∙   NBF-.88 -.90
          • HBF-1.18 -1.20
       • Instant Start – Lower Wattage, not
         recommended for use with occupancy
         sensors
       • Programmed Start – Longest Lamp Life and
         Excellent Energy Savings, compatible with
         sensors
©Green Planet Lighting, 2009
T8 Lamps and Electronic Ballasts
                   Instant Start      Pro Start




©Green Planet Lighting, 2009
Retrofit Kits




           Add occupancy sensors for an additional 30%-40% savings


©Green Planet Lighting, 2009
T5HO Fixtures




               Generic HID            Generic T5HO Fixture
                  Fixture

©Green Planet Lighting, 2009
T5HO Fixtures vs. 400w HID Fixtures
   • Energy Savings – 458 Input Watts Vs. 240 Input
     Watts
   • Dramatic Color Improvement - Read Labels
     More Accurately
   • Improved Light Output - Both Horizontal &
     Vertical
   • Program Start Ballast Technology - Long Lamp
     Life




©Green Planet Lighting, 2009
T5HO Fixtures vs. 400w HID Fixtures
   • Occupancy Sensors Turn Off T5 Fixtures When
     Not Needed - Fixtures Turn On Instantly When
     Area Is Occupied
   • Low Lamp Lumen Depreciation - Increases Time
     Between Relamps
   • Substantial Maintenance Cost Avoidance - 5
     Year Ballast & 2 Year Lamp Mfr. Warranty




©Green Planet Lighting, 2009
Typical Warehouse and
     Processing Area Retrofit Fixture

  Fixture Features              Key Benefits




© Green Planet Lighting, 2009
High Bay Lighting Retrofit Example
                                           400 watt              4 Lamp
 Fixture Type                             Metal Halide        T-5 High Bay

 Cost per kWh                               $0.15               $0.15
 Annual Operation Hours                      3600               3600
 # of Fixtures                               100                 100
 Watts per Fixture                           456                 240
 KW                                           46                  24
 Annual kWh                                164,160              86,400
 Cost to operate fixtures                  $24,624             $12,960
 Estimated rebate                                              $10,000

                                Pays back in ~ 2 years with rebates
                                ROI > 35%
                                Sensors can also increase savings
© Green Planet Lighting, 2009
Unique Solution for T12/8 Retrofit to T5
Fixture Features                Key Benefits
                                 • Refit existing fixtures
                                   with minimal
                                   disruption
                                 • Reduced energy up to
                                   50%
                                 • Improved environment
                                    – No high frequency
                                      flicker
                                 • Quality light
                                    – Enhanced color
                                      rendition
© Green Planet Lighting, 2009       – Minimal lumen loss
Unique Solution for T12/8 Retrofit to T5
   Key Benefits
• Refit existing fixtures with minimal disruption
• Reduced energy up to 50%
• Improved environment
   – No high frequency flicker
• Quality light
   – Enhanced color rendition
   – Minimal lumen loss
• Low future maintenance cost
   – Low installation cost
• Short payback period
© Green Planet Lighting, 2009
Lighting Retrofit Example
                                                     T12 x 4 lamp           T5 x 2 lamp
 Fixture Type                                  Electromagnetic Ballast   Electronic Ballast

 Cost per kWh                                          $0.15                  $0.15

 Annual Operation Hours                                3600                   3600

 # of Fixtures                                          100                    100

 Watts per Fixture                                      144                     60

 Annual kWh                                           43,200                 18,000

 Cost to operate                                      $7,776                 $3,240

 Estimated rebate                                                            $1,512

                                  Pays back in 1.1 year
                                  If on 24/7, payback in less than three months!
                                  T8s, payback 9 months
© Green Planet Lighting, 2009
Why now?
        Changing sources in
        energy production,
        electricity de-regulation,
        power pricing, federal
        and state energy policy,
        available lighting
        technology and business
        and public cost
        consciousness create a
        ‘perfect storm’ for
        economically introducing
        enhanced lighting
        solutions
©Green Planet Lighting, 2009
©Green Planet Lighting, 2009

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Options for Lighting Retofits

  • 1. Greening the Balance Sheet: Retrofitting Commercial and Industrial Lighting Cheryl Allen President, Green Planet Lighting/FSG Rick Brown Emerging Technologies, Facilities Solutions Group (FSG) January 12, 2010 California Center for Sustainable Energy ©Green Planet Lighting, 2009
  • 2. More site electricity is consumed for lighting than for any other end use. ~40 % of electrical use Energy Information Administration, ©Green Planet Lighting, 2009 2003 Commercial Buildings Energy Consumption Survey
  • 3. The Opportunity Changing sources in energy production, electricity de-regulation, power pricing, federal and state energy policy, available lighting technology and business and public cost consciousness create a ‘perfect storm’ for economically introducing enhanced lighting solutions ©Green Planet Lighting, 2009
  • 4. Typical Building Opportunities • Lighting upgrades – Upgraded Retrofit or New Technology – New Controls • Building management – Daylight harvesting – HVAC integration • Motor replacements • Utility systems – Compressed air • Power factor improvements ©Green Planet Lighting, 2009
  • 5. Lighting Technology History 2005 2001 Long-life T5 Fluorescents first introduced in US 1981 Energy savingT8 Fluorescents 1974 first introduced in US 1959 T8 Fluorescents first introduced in US 1938 First energy saving fluorescent 1934 First quartz halogen lamp 1879 First Fluorescent Lamp First HID Mercury Lamp First Incandescent lamp 1) GE Lighting ©Green Planet Lighting, 2009 2) Revolution in Lamps, Raymond Kane, Heinz Sell, NetLibrary, Inc
  • 6. Types of Lighting • Standard fluorescent – Mixture of low pressure mercury vapor and inert gas (such as argon) in tube. Phosphor powder coating on tube fluoresces excited by UV emitted by mercury vapor when current applied. Current controlled by a ballast. ©Green Planet Lighting, 2009
  • 7. Types of Lighting • Down lights/track lighting – Same technology as above – Compact fluorescent – Halogen • High intensity discharge (HID) – Mercury vapor, metal halide, and high pressure sodium lamps ©Green Planet Lighting, 2009
  • 9. T8 Lamps and Ballasts T8 Lamps – Latest Technologies • New 2nd, 3rd & 4th Generations • 25w, 28w, 30w & 32w versions • Higher Lumen Output • Better Lumen Maintenance • Longer Life ©Green Planet Lighting, 2009
  • 10. T8 Electronic Ballasts • Ballast Factor – Determines Light Output & Wattage • LBF-.77 ∙ NBF-.88 -.90 • HBF-1.18 -1.20 • Instant Start – Lower Wattage, not recommended for use with occupancy sensors • Programmed Start – Longest Lamp Life and Excellent Energy Savings, compatible with sensors ©Green Planet Lighting, 2009
  • 11. T8 Lamps and Electronic Ballasts Instant Start Pro Start ©Green Planet Lighting, 2009
  • 12. Retrofit Kits Add occupancy sensors for an additional 30%-40% savings ©Green Planet Lighting, 2009
  • 13. T5HO Fixtures Generic HID Generic T5HO Fixture Fixture ©Green Planet Lighting, 2009
  • 14. T5HO Fixtures vs. 400w HID Fixtures • Energy Savings – 458 Input Watts Vs. 240 Input Watts • Dramatic Color Improvement - Read Labels More Accurately • Improved Light Output - Both Horizontal & Vertical • Program Start Ballast Technology - Long Lamp Life ©Green Planet Lighting, 2009
  • 15. T5HO Fixtures vs. 400w HID Fixtures • Occupancy Sensors Turn Off T5 Fixtures When Not Needed - Fixtures Turn On Instantly When Area Is Occupied • Low Lamp Lumen Depreciation - Increases Time Between Relamps • Substantial Maintenance Cost Avoidance - 5 Year Ballast & 2 Year Lamp Mfr. Warranty ©Green Planet Lighting, 2009
  • 16. Typical Warehouse and Processing Area Retrofit Fixture Fixture Features Key Benefits © Green Planet Lighting, 2009
  • 17. High Bay Lighting Retrofit Example 400 watt 4 Lamp Fixture Type Metal Halide T-5 High Bay Cost per kWh $0.15 $0.15 Annual Operation Hours 3600 3600 # of Fixtures 100 100 Watts per Fixture 456 240 KW 46 24 Annual kWh 164,160 86,400 Cost to operate fixtures $24,624 $12,960 Estimated rebate $10,000 Pays back in ~ 2 years with rebates ROI > 35% Sensors can also increase savings © Green Planet Lighting, 2009
  • 18. Unique Solution for T12/8 Retrofit to T5 Fixture Features Key Benefits • Refit existing fixtures with minimal disruption • Reduced energy up to 50% • Improved environment – No high frequency flicker • Quality light – Enhanced color rendition © Green Planet Lighting, 2009 – Minimal lumen loss
  • 19. Unique Solution for T12/8 Retrofit to T5 Key Benefits • Refit existing fixtures with minimal disruption • Reduced energy up to 50% • Improved environment – No high frequency flicker • Quality light – Enhanced color rendition – Minimal lumen loss • Low future maintenance cost – Low installation cost • Short payback period © Green Planet Lighting, 2009
  • 20. Lighting Retrofit Example T12 x 4 lamp T5 x 2 lamp Fixture Type Electromagnetic Ballast Electronic Ballast Cost per kWh $0.15 $0.15 Annual Operation Hours 3600 3600 # of Fixtures 100 100 Watts per Fixture 144 60 Annual kWh 43,200 18,000 Cost to operate $7,776 $3,240 Estimated rebate $1,512 Pays back in 1.1 year If on 24/7, payback in less than three months! T8s, payback 9 months © Green Planet Lighting, 2009
  • 21. Why now? Changing sources in energy production, electricity de-regulation, power pricing, federal and state energy policy, available lighting technology and business and public cost consciousness create a ‘perfect storm’ for economically introducing enhanced lighting solutions ©Green Planet Lighting, 2009