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Fixturing Outline ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What’s wrong with this picture?
Interchangeable parts ,[object Object],[object Object]
In 1818 Eli Whitney built his first milling machine which precisely shaped metal parts. His efficient methods, especially the use of interchangeable parts, revolutionized the small-arms industry, and gradually these production methods were applied to most types of manufacturing.
The Knee Mill ,[object Object],[object Object]
The continuing problem ,[object Object],[object Object],[object Object]
Muda (waste) ,[object Object],[object Object]
Lean Terms ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Mura (unevenness) ,[object Object],[object Object]
[object Object],[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object],[object Object],[object Object],[object Object],"Where there is no Standard there can be no Kaizen"  - Taiichi Ohno Iron Planer, circa 1825 Photo courtesy:  American Precision Museum
[object Object],[object Object],[object Object],Spindle Optimization How often are your machines making you money? What percentage of the day are your machines actually CUTTING MATERIAL?
Workholding 101 ,[object Object],[object Object],[object Object],[object Object]
[object Object],Workholding 101 ,[object Object]
Vertical Envelope ,[object Object]
Horizontal Envelope ,[object Object]
Efficient use of the table? ,[object Object],[object Object]
This eliminates changeover ,[object Object],[object Object],[object Object],[object Object],[object Object]
Is this a good solution? ,[object Object],[object Object]
Foundation Systems Jergen’s Ball Lock™
Jergen’s Ball Locks
Foundation Systems ,[object Object],[object Object],[object Object],[object Object]
How it works
[object Object],[object Object]
Vises ,[object Object],[object Object]
Most All Vises Force parts down to the bed ,[object Object],[object Object]
Single Station Applications
Single Station Design ,[object Object],[object Object]
Is this efficient? ,[object Object],[object Object],Many shops start with a single station vise and then they grow to fill the table….but fail to utilize the entire work envelope
Is this more efficient? ,[object Object],[object Object]
Now can you tell what’s wrong with this picture?
Vise Fixturing Vises are the most versatile type of fixturing in your shop There are a number of manufacturer’s of CNC vises
Why Double vises Double vises are essentially large envelope single station vises and provide a higher level of shop level versatility
Maximize table space Depending on the double vise manufacturer double vises can be ganged next to each other and mounted to a pallet for quick changeover
Interchangable Jaws ,[object Object],[object Object]
Modular Vises "Low Profile Design" for added tool clearance. Available in 2" Grid Pattern Spacing. Uses STANDARD 6" wide jaw mounting on fixed and moveable jaws. Ideal for specialized applications
Soft Brick vises are a very economical solution ,[object Object],[object Object],[object Object]
5 Axis machines require 5 Axis Fixtures With the advent of Mill-Turn machines and tighter tolerance work a new type of fixturing is being required
Vises & Dovetail fixtures ,[object Object]
A variety of Vise Solutions are available
Magnetic Terms ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Magnets ,[object Object]
Flux Lines ,[object Object],[object Object],[object Object]
Magnetic Fixturing ,[object Object],[object Object],[object Object],[object Object],[object Object]
Manual Mag Application
Magnetic on HMC ,[object Object]
Mag Applications ,[object Object],[object Object],[object Object]
How Electoperms work ,[object Object],[object Object],[object Object]
DeMag Phase ,[object Object]
MAG Phase ,[object Object]
ElectoPerm Magents ,[object Object],[object Object]
Magnetic & Cutting Tools
Part thickness ,[object Object],[object Object]
Holding warped parts ,[object Object]
Understanding limitations ,[object Object],[object Object]
Through Holes ,[object Object],[object Object]
Vacuum Fixturing ,[object Object],[object Object]
Vacuum Fixturing ,[object Object],[object Object],[object Object]
Vacuum Fixturing ,[object Object],[object Object]
Now, What’s wrong with this picture?
For questions: Bernard T. Martin Rapid Production Marketing 232 Dogwood Circle Baden, PA 15005-2346 m: 412.996.5700 [email_address] www.rpmconsultants.us

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Workholding

  • 1.
  • 2. What’s wrong with this picture?
  • 3.
  • 4. In 1818 Eli Whitney built his first milling machine which precisely shaped metal parts. His efficient methods, especially the use of interchangeable parts, revolutionized the small-arms industry, and gradually these production methods were applied to most types of manufacturing.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 26.
  • 28.
  • 29.
  • 30.
  • 32.
  • 33.
  • 34.
  • 35. Now can you tell what’s wrong with this picture?
  • 36. Vise Fixturing Vises are the most versatile type of fixturing in your shop There are a number of manufacturer’s of CNC vises
  • 37. Why Double vises Double vises are essentially large envelope single station vises and provide a higher level of shop level versatility
  • 38. Maximize table space Depending on the double vise manufacturer double vises can be ganged next to each other and mounted to a pallet for quick changeover
  • 39.
  • 40. Modular Vises "Low Profile Design" for added tool clearance. Available in 2" Grid Pattern Spacing. Uses STANDARD 6" wide jaw mounting on fixed and moveable jaws. Ideal for specialized applications
  • 41.
  • 42. 5 Axis machines require 5 Axis Fixtures With the advent of Mill-Turn machines and tighter tolerance work a new type of fixturing is being required
  • 43.
  • 44. A variety of Vise Solutions are available
  • 45.
  • 46.
  • 47.
  • 48.
  • 50.
  • 51.
  • 52.
  • 53.
  • 54.
  • 55.
  • 57.
  • 58.
  • 59.
  • 60.
  • 61.
  • 62.
  • 63.
  • 64. Now, What’s wrong with this picture?
  • 65. For questions: Bernard T. Martin Rapid Production Marketing 232 Dogwood Circle Baden, PA 15005-2346 m: 412.996.5700 [email_address] www.rpmconsultants.us