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One Day Seminar On MEMS Devices And Technology In
Mechatronics 2013
NKUAS PRECEEDING
Jan 23th
2013
國立高雄應用科技大學
國立高雄應用科技大學機械工程系
N.K.U.A.S. Mechanical Engineering
Micro Electro Mechanical Systems (MEMS)
Degree Bridging Indonesian Student 2013 ii
PREFACE
Thank God, finally editors can completed The Journal Preceeding Student Bridging Course
National Kaohsiung University of Applied Sciences (NKUAS).
The National Kaohsiung University of Applied Sciences (NKUAS) Students Bridging Course
Journal Preceeding is present as report of all of student who studied in NKUAS. This journal
also can be used as reading material which tells about the development in MEMS technology
especially in mechatronics devices.
This journal is consisting of ten papers that made by students bridging with title namely:
1. The BMI055 6-Axis Inertial Sensor.
2. The Benefit of Mass Air Flow System PMF 2000.
3. The Function ZW Series Displacement Sensors For Ethercat.
4. Infrared Thermocopile Sensor Micro Electrical Mchanical Systems As Contactless
Temperature Measurement: A Literature Review.
5. The Advantages of Model 4807A High Resolution Accelerometer.
6. Global Trend Pico Projector on Mobile Devices
7. LPS331AP Pressure Sensor With Embedded Compensation.
8. Super-Sensitive Non-Contact of the D6T Mems Thermal Sensor.
9. Energy Harvesting for Wireless Sensor System With TE-Core.
The editors also want to say thanks to:
1. Prof. Dr. Da-Chen Pang who has lectured all students bridging from Indonesia in
mechatronics subject.
2. Chi-Ting Yen (staff of International Office) has helped all students bridging from
Indonesia.
Kaohsiung, January 24th
2013
Sincerely,
Editors
國立高雄應用科技大學機械工程系
N.K.U.A.S. Mechanical Engineering
Micro Electro Mechanical Systems (MEMS)
Degree Bridging Indonesian Student 2013 iii
CONTENTS
PREFACE.......................................................................................................................................ii
CONTENTS...................................................................................................................................iii
THE BMI055 6-AXIS INERTIAL SENSOR................................................................................. 1
Ahmad Kholil.............................................................................................................................. 1
THE BENEFIT OF MASS AIR FLOW SYSTEM PMF 2000 ...................................................... 6
Arif Wahyudiono ........................................................................................................................ 6
THE FUNCTION ZW SERIES DISPLACEMENT SENSORS FOR ETHERCAT .................. 10
Badaruddin Anwar.................................................................................................................... 10
INFRARED THERMOCOPILE SENSOR MICRO ELECTRICAL MECHANICAL SYSTEMS
TMP006 AS CONTACTLESS TEMPERATURE MEASUREMENT: A LITERATURE
REVIEW....................................................................................................................................... 15
M Denny Surindra..................................................................................................................... 15
THE ADVANTAGES OF MODEL 4807A HIGH RESOLUTION ACCELEROMETER ........ 19
Fatahul Arifin............................................................................................................................ 19
GLOBAL TREND PICO PROJECTOR ON MOBILE DEVICES ............................................. 23
Himawan Hadi S....................................................................................................................... 23
LPS331AP PRESSURE SENSOR WITH EMBEDDED COMPENSATION ........................... 28
Imam Mahir .............................................................................................................................. 28
SUPER-SENSITIVE NON-CONTACT OF THE D6T MEMS THERMAL SENSOR............. 34
Yusuf Dewantoro Herlambang ................................................................................................. 34
ENERGY HARVESTING FOR WIRELESS SENSOR SYSTEM WITH TE-CORE............... 38
Zulhaji....................................................................................................................................... 38
國立高雄應用科技大學機械工程系
N.K.U.A.S. Mechanical Engineering
Micro Electro Mechanical Systems (MEMS)
Degree Bridging Indonesian Student 2013 38
ENERGY HARVESTING FOR WIRELESS SENSOR
SYSTEM WITH TE-CORE
Zulhaji
Student Bridging Course National Kaohsiung University of Applied Sciences
Makassar State University
Email: adjie_oto@yahoo.co.id/zulhaji.otomotif@unm.ac.id
Keywords: Energy Harvesting, Wireless, TE-Core
Abstract: Sensor is the right equipment in a wide range of applications that can be used in a
difficult place. It would be a better way to provide electricity by collecting energy for wireless
purposes. "Energy harvesting" is a technology that converts the excess energy available in the
environment into energy that can be used for low-power electronics. A lot of ambient energy
sources have been considered for this purpose as the incident light, vibration, electromagnetism,
radio frequency (RF), the function of the human body, the temperature gradient and others.
Based on the literature, different energy sources and techniques of collecting energy to power
MEMS sensors used TE-Core.
Introduction
Energy harvesting (also known as power harvesting or energy scavenging), or ―Micro-
Generators‖ in the literature, is a process performed by a conversion mechanism for generating
electric power from available ambient energy sources. Incident light, thermal gradients, machine
vibrations and human body functions are the well known examples of ambient energy sources
receiving the attention of many researchers. Since energy harvesting systems offer maintenance-
free, long-lasting, green power supply for many portable, low-powered electronic devices, they
are likely to become an essential part of power management systems.
Figure 1. Wireless Self-powered Sensor Nodes
The growing interest in the field of energy harvesting systems is also due to great
developments in related technologies such as micro-electromechanical-system (MEMS)
technology, wireless sensor network (WSN) technology, very large scale integration (VLSI)
design technology, and complementary metal oxide semiconductor (CMOS) fabrication
國立高雄應用科技大學機械工程系
N.K.U.A.S. Mechanical Engineering
Micro Electro Mechanical Systems (MEMS)
Degree Bridging Indonesian Student 2013 39
technology. Sensors emerge as a promising application of energy harvesting techniques where
these state of the art technologies work together as shown in figure 1.
Energy harvesting from ambient energy sources for MEMS sensors and low-power electronic
devices is an active research topic with growing application areas such as wireless sensor
networks and wearable devices. As the power consumptions of the electronic devices are
decreased by the advancements in micro fabrication techniques, various energy sources including
incident light, thermal gradient, human body functions and vibrating industrial machinery which
are available in the environment have aroused the interest of many researchers as ambient energy
sources convertible into electric energy. However, ambient vibrations stand out as a promising
and convenient energy source for many applications among others, since they are usually
available continuously and abundantly in the surroundings of the energy harvesting systems.
Energy Harvesting for Wireless Sensor Network
The concept of energy harvesting in relation to wireless sensor network (WSN) entails the
idea of scavenging energy from mechanical, vibrational, rotational, solar or thermal means rather
than relying on mains power or alkaline/rechargeable batteries to power the sensor nodes in the
WSN. For instance, power can be harvested from the mechanical force of a conventional
mechanical ON and OFF switch being turned on or off. Alternately, power can be derived from
the difference in temperature between the human body and the surrounding ambient
environment. Energy harvesting is increasingly gaining notice in the WSN research as well as
industry market because it is a very potential solution to extend the lifetime of the sensor node‘s
operation.
“The industrial market will be the second key area for energy harvesters, again with
applications in wireless sensors that are used to monitor machines and processes”, announces
Antoine Bonnabel, Technology & Market Analyst, MEMS Devices & Technologies at Yole
Développement. Energy harvesters increase the autonomy of the battery and thus the
measurement data rates which are today limited with batteries. Maintenance free is also a great
argument for EH in those applications where accessibility is sometimes critical (oil & gas
industry for instance). ―Today, sales are limited because there is no real agreement on a low
power radio protocol, as in buildings, but this will soon change and will allow significant price
reduction and production ramp-up to several hundred thousand units in 2017‖, pursues Antoine
Bonnabel.
Figure 2. Block diagram of energy-hungry wireless sensor node
國立高雄應用科技大學機械工程系
N.K.U.A.S. Mechanical Engineering
Micro Electro Mechanical Systems (MEMS)
Degree Bridging Indonesian Student 2013 40
To ensure continuity in the load operation even when the external power source is temporarily
unavailable, the excess energy harnessed has to be stored either in a rechargeable battery or
electrochemical double layer capacitors, also known as supercapacitors/ultracapacitors. The
power conditioning electronic circuits in the energy harvesting system are designed based on the
energy harvesting input energy sources and the connected output loads, hence different types of
power conditioning circuit designs have been proposed to bridge between the source and the
load. It is worth noting that the design of the energy harvesting system to power the sensor node
in the WSN may differ from one application to another application because of the variations in
the load requirements and the differences in the condition of the deployment area.
TE-CORE
The TE-CORE is a complete thermo-powered, self sufficient wireless sensor node system
(WSN). The TE-CORE thermoharvesting module converts locally available waste heat
thermoelectrically to indefinite free electric energy-as long as the heat flows through the
thermogenerator (TEG). The integral power conversion and management circuit steps up the
‗gradient–analog‘ output voltage of the TEG at a fixed voltage (2.4 V by default). The harvested
energy is being buffered in an extendable capacitor and controlled by a configurable hysteresis.
Figure 3. based on an Energy Harvesting module.
Design TE-CORE
The Energy Harvesting module of the TE-CORE /RF operates from a heat (or cold) thermal
energy source. The TGP‘s aluminum top side, its thermal input, is supposed to be attached to the
heat source. The thickness of the thermal input acts as a spacer to protect the PCB and to ensure
a thermal separation between the hot and cold sides; i.e. optimizing energy harvesting
performance through suppression of thermal ‗cross talk‘
The TE-CORE /RF is based on an Energy Harvesting module with power
management function, which converts locally available waste heat
thermoelectrically to indefinite free electric energy.
A Wireless Sensor module is connected to the TECORE /RF and is
equipped with Texas Instruments (TI) ultra-low power technology (CC2530).
國立高雄應用科技大學機械工程系
N.K.U.A.S. Mechanical Engineering
Micro Electro Mechanical Systems (MEMS)
Degree Bridging Indonesian Student 2013 41
Figure 4. Component TE-CORE
Absolute Maximum Ratings
Please ensure that during operation of the TE-CORE /RF system the below maximum ratings,
see below, are not exceeded:
The TE-CORE/RF ThermoHarvesting Wireless Sensor System is available in two variations,
differentiated by two thermal generator types:
1. TE-CORE7 /RF: TGP-751 (thin-film TEG MPG-D751 )
2. TE-CORE6 /RF: TGP-651 (thin-film TEG MPG-D651)
TGP Properties
國立高雄應用科技大學機械工程系
N.K.U.A.S. Mechanical Engineering
Micro Electro Mechanical Systems (MEMS)
Degree Bridging Indonesian Student 2013 42
TGP Electrical Performance without DC-DC Booster
The direct output performance of the TGP devices are measured at an ambient temperature of
25 ºC with heat sink fins in vertical orientation for best natural convection.
The diagrams provide the output- voltages and power of TGP-751 and TGP-651, each
integrated in a standard TE-CORE module. DC-DC Booster is not used. Between the heat source
and thermal input of the TGP, thermal paste is used for a good thermal connection.
Figure 5. Graphic of Comparison TE-Core
Reference:
1. Yen Kheng Tan and Sanjib Kumar Panda (2010). Review of Energy Harvesting
Technologies for Sustainable WSN, Sustainable Wireless Sensor Networks, Yen Kheng Tan
(Ed.), ISBN: 978-953-307-297-5, InTech.
2. Gurkan Erdogan Energy harvesting for Micro-electromechanical-systems (mems).
3. Lyon, France – October 31, 2012 – Yole Développement announces its new analysis
―Emerging Energy Harvesting Devices‖. In this report, Yole Développement analysts
describe why and how emerging energy harvesting devices will be increasingly used in the
dynamic wireless sensor business.
4. Micronews No.127 2012.04.12 Micropelt‘s thin fi lm thermoelectric technology
5. Datasheet TE-CORE http://www.micropelt.com/applications/te_core.php

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Energy Harvesting For Wireless Sensor System With Te-Core

  • 1. One Day Seminar On MEMS Devices And Technology In Mechatronics 2013 NKUAS PRECEEDING Jan 23th 2013 國立高雄應用科技大學
  • 2. 國立高雄應用科技大學機械工程系 N.K.U.A.S. Mechanical Engineering Micro Electro Mechanical Systems (MEMS) Degree Bridging Indonesian Student 2013 ii PREFACE Thank God, finally editors can completed The Journal Preceeding Student Bridging Course National Kaohsiung University of Applied Sciences (NKUAS). The National Kaohsiung University of Applied Sciences (NKUAS) Students Bridging Course Journal Preceeding is present as report of all of student who studied in NKUAS. This journal also can be used as reading material which tells about the development in MEMS technology especially in mechatronics devices. This journal is consisting of ten papers that made by students bridging with title namely: 1. The BMI055 6-Axis Inertial Sensor. 2. The Benefit of Mass Air Flow System PMF 2000. 3. The Function ZW Series Displacement Sensors For Ethercat. 4. Infrared Thermocopile Sensor Micro Electrical Mchanical Systems As Contactless Temperature Measurement: A Literature Review. 5. The Advantages of Model 4807A High Resolution Accelerometer. 6. Global Trend Pico Projector on Mobile Devices 7. LPS331AP Pressure Sensor With Embedded Compensation. 8. Super-Sensitive Non-Contact of the D6T Mems Thermal Sensor. 9. Energy Harvesting for Wireless Sensor System With TE-Core. The editors also want to say thanks to: 1. Prof. Dr. Da-Chen Pang who has lectured all students bridging from Indonesia in mechatronics subject. 2. Chi-Ting Yen (staff of International Office) has helped all students bridging from Indonesia. Kaohsiung, January 24th 2013 Sincerely, Editors
  • 3. 國立高雄應用科技大學機械工程系 N.K.U.A.S. Mechanical Engineering Micro Electro Mechanical Systems (MEMS) Degree Bridging Indonesian Student 2013 iii CONTENTS PREFACE.......................................................................................................................................ii CONTENTS...................................................................................................................................iii THE BMI055 6-AXIS INERTIAL SENSOR................................................................................. 1 Ahmad Kholil.............................................................................................................................. 1 THE BENEFIT OF MASS AIR FLOW SYSTEM PMF 2000 ...................................................... 6 Arif Wahyudiono ........................................................................................................................ 6 THE FUNCTION ZW SERIES DISPLACEMENT SENSORS FOR ETHERCAT .................. 10 Badaruddin Anwar.................................................................................................................... 10 INFRARED THERMOCOPILE SENSOR MICRO ELECTRICAL MECHANICAL SYSTEMS TMP006 AS CONTACTLESS TEMPERATURE MEASUREMENT: A LITERATURE REVIEW....................................................................................................................................... 15 M Denny Surindra..................................................................................................................... 15 THE ADVANTAGES OF MODEL 4807A HIGH RESOLUTION ACCELEROMETER ........ 19 Fatahul Arifin............................................................................................................................ 19 GLOBAL TREND PICO PROJECTOR ON MOBILE DEVICES ............................................. 23 Himawan Hadi S....................................................................................................................... 23 LPS331AP PRESSURE SENSOR WITH EMBEDDED COMPENSATION ........................... 28 Imam Mahir .............................................................................................................................. 28 SUPER-SENSITIVE NON-CONTACT OF THE D6T MEMS THERMAL SENSOR............. 34 Yusuf Dewantoro Herlambang ................................................................................................. 34 ENERGY HARVESTING FOR WIRELESS SENSOR SYSTEM WITH TE-CORE............... 38 Zulhaji....................................................................................................................................... 38
  • 4. 國立高雄應用科技大學機械工程系 N.K.U.A.S. Mechanical Engineering Micro Electro Mechanical Systems (MEMS) Degree Bridging Indonesian Student 2013 38 ENERGY HARVESTING FOR WIRELESS SENSOR SYSTEM WITH TE-CORE Zulhaji Student Bridging Course National Kaohsiung University of Applied Sciences Makassar State University Email: adjie_oto@yahoo.co.id/zulhaji.otomotif@unm.ac.id Keywords: Energy Harvesting, Wireless, TE-Core Abstract: Sensor is the right equipment in a wide range of applications that can be used in a difficult place. It would be a better way to provide electricity by collecting energy for wireless purposes. "Energy harvesting" is a technology that converts the excess energy available in the environment into energy that can be used for low-power electronics. A lot of ambient energy sources have been considered for this purpose as the incident light, vibration, electromagnetism, radio frequency (RF), the function of the human body, the temperature gradient and others. Based on the literature, different energy sources and techniques of collecting energy to power MEMS sensors used TE-Core. Introduction Energy harvesting (also known as power harvesting or energy scavenging), or ―Micro- Generators‖ in the literature, is a process performed by a conversion mechanism for generating electric power from available ambient energy sources. Incident light, thermal gradients, machine vibrations and human body functions are the well known examples of ambient energy sources receiving the attention of many researchers. Since energy harvesting systems offer maintenance- free, long-lasting, green power supply for many portable, low-powered electronic devices, they are likely to become an essential part of power management systems. Figure 1. Wireless Self-powered Sensor Nodes The growing interest in the field of energy harvesting systems is also due to great developments in related technologies such as micro-electromechanical-system (MEMS) technology, wireless sensor network (WSN) technology, very large scale integration (VLSI) design technology, and complementary metal oxide semiconductor (CMOS) fabrication
  • 5. 國立高雄應用科技大學機械工程系 N.K.U.A.S. Mechanical Engineering Micro Electro Mechanical Systems (MEMS) Degree Bridging Indonesian Student 2013 39 technology. Sensors emerge as a promising application of energy harvesting techniques where these state of the art technologies work together as shown in figure 1. Energy harvesting from ambient energy sources for MEMS sensors and low-power electronic devices is an active research topic with growing application areas such as wireless sensor networks and wearable devices. As the power consumptions of the electronic devices are decreased by the advancements in micro fabrication techniques, various energy sources including incident light, thermal gradient, human body functions and vibrating industrial machinery which are available in the environment have aroused the interest of many researchers as ambient energy sources convertible into electric energy. However, ambient vibrations stand out as a promising and convenient energy source for many applications among others, since they are usually available continuously and abundantly in the surroundings of the energy harvesting systems. Energy Harvesting for Wireless Sensor Network The concept of energy harvesting in relation to wireless sensor network (WSN) entails the idea of scavenging energy from mechanical, vibrational, rotational, solar or thermal means rather than relying on mains power or alkaline/rechargeable batteries to power the sensor nodes in the WSN. For instance, power can be harvested from the mechanical force of a conventional mechanical ON and OFF switch being turned on or off. Alternately, power can be derived from the difference in temperature between the human body and the surrounding ambient environment. Energy harvesting is increasingly gaining notice in the WSN research as well as industry market because it is a very potential solution to extend the lifetime of the sensor node‘s operation. “The industrial market will be the second key area for energy harvesters, again with applications in wireless sensors that are used to monitor machines and processes”, announces Antoine Bonnabel, Technology & Market Analyst, MEMS Devices & Technologies at Yole Développement. Energy harvesters increase the autonomy of the battery and thus the measurement data rates which are today limited with batteries. Maintenance free is also a great argument for EH in those applications where accessibility is sometimes critical (oil & gas industry for instance). ―Today, sales are limited because there is no real agreement on a low power radio protocol, as in buildings, but this will soon change and will allow significant price reduction and production ramp-up to several hundred thousand units in 2017‖, pursues Antoine Bonnabel. Figure 2. Block diagram of energy-hungry wireless sensor node
  • 6. 國立高雄應用科技大學機械工程系 N.K.U.A.S. Mechanical Engineering Micro Electro Mechanical Systems (MEMS) Degree Bridging Indonesian Student 2013 40 To ensure continuity in the load operation even when the external power source is temporarily unavailable, the excess energy harnessed has to be stored either in a rechargeable battery or electrochemical double layer capacitors, also known as supercapacitors/ultracapacitors. The power conditioning electronic circuits in the energy harvesting system are designed based on the energy harvesting input energy sources and the connected output loads, hence different types of power conditioning circuit designs have been proposed to bridge between the source and the load. It is worth noting that the design of the energy harvesting system to power the sensor node in the WSN may differ from one application to another application because of the variations in the load requirements and the differences in the condition of the deployment area. TE-CORE The TE-CORE is a complete thermo-powered, self sufficient wireless sensor node system (WSN). The TE-CORE thermoharvesting module converts locally available waste heat thermoelectrically to indefinite free electric energy-as long as the heat flows through the thermogenerator (TEG). The integral power conversion and management circuit steps up the ‗gradient–analog‘ output voltage of the TEG at a fixed voltage (2.4 V by default). The harvested energy is being buffered in an extendable capacitor and controlled by a configurable hysteresis. Figure 3. based on an Energy Harvesting module. Design TE-CORE The Energy Harvesting module of the TE-CORE /RF operates from a heat (or cold) thermal energy source. The TGP‘s aluminum top side, its thermal input, is supposed to be attached to the heat source. The thickness of the thermal input acts as a spacer to protect the PCB and to ensure a thermal separation between the hot and cold sides; i.e. optimizing energy harvesting performance through suppression of thermal ‗cross talk‘ The TE-CORE /RF is based on an Energy Harvesting module with power management function, which converts locally available waste heat thermoelectrically to indefinite free electric energy. A Wireless Sensor module is connected to the TECORE /RF and is equipped with Texas Instruments (TI) ultra-low power technology (CC2530).
  • 7. 國立高雄應用科技大學機械工程系 N.K.U.A.S. Mechanical Engineering Micro Electro Mechanical Systems (MEMS) Degree Bridging Indonesian Student 2013 41 Figure 4. Component TE-CORE Absolute Maximum Ratings Please ensure that during operation of the TE-CORE /RF system the below maximum ratings, see below, are not exceeded: The TE-CORE/RF ThermoHarvesting Wireless Sensor System is available in two variations, differentiated by two thermal generator types: 1. TE-CORE7 /RF: TGP-751 (thin-film TEG MPG-D751 ) 2. TE-CORE6 /RF: TGP-651 (thin-film TEG MPG-D651) TGP Properties
  • 8. 國立高雄應用科技大學機械工程系 N.K.U.A.S. Mechanical Engineering Micro Electro Mechanical Systems (MEMS) Degree Bridging Indonesian Student 2013 42 TGP Electrical Performance without DC-DC Booster The direct output performance of the TGP devices are measured at an ambient temperature of 25 ºC with heat sink fins in vertical orientation for best natural convection. The diagrams provide the output- voltages and power of TGP-751 and TGP-651, each integrated in a standard TE-CORE module. DC-DC Booster is not used. Between the heat source and thermal input of the TGP, thermal paste is used for a good thermal connection. Figure 5. Graphic of Comparison TE-Core Reference: 1. Yen Kheng Tan and Sanjib Kumar Panda (2010). Review of Energy Harvesting Technologies for Sustainable WSN, Sustainable Wireless Sensor Networks, Yen Kheng Tan (Ed.), ISBN: 978-953-307-297-5, InTech. 2. Gurkan Erdogan Energy harvesting for Micro-electromechanical-systems (mems). 3. Lyon, France – October 31, 2012 – Yole Développement announces its new analysis ―Emerging Energy Harvesting Devices‖. In this report, Yole Développement analysts describe why and how emerging energy harvesting devices will be increasingly used in the dynamic wireless sensor business. 4. Micronews No.127 2012.04.12 Micropelt‘s thin fi lm thermoelectric technology 5. Datasheet TE-CORE http://www.micropelt.com/applications/te_core.php