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Seoul, Korea
6 June 2018
2
Innovation
roadmap in
clean mobility
materials
Denis Goffaux
Chief Technology Officer
Executive Vice-President Energy & Surface Technologies
SPEAKER
Agenda
3
Well to wheel efficiency considerations
Key developments in xEV battery materials
Key developments in fuel cells
Wrap-up
On the road towards clean mobility
Well to wheel efficiency considerations
4
Well to tank – energy consumed to
extract and transform fossil fuel into
usable fuel (by extension, electricity)
Well to wheel – efficiency to convert fossil
energy into motive energy
Tank to wheel – energy
consumed to transform
the chemical energy from
fuel into motive energy
On the road towards clean mobility
There’s nothing like BEV in terms of tank to wheel efficiency
5
Tank to wheel – energy
consumed to transform
the chemical energy from
fuel into motive energy
ENERGY CONTENT (Wh/kg)
Gasoline 13,100
Diesel 12,700
Hydrogen 39,400
Li-Ion battery 280
APPROXIMATE TTW PER DRIVETRAIN
Gasoline 25%
Diesel 30%
FCEV 50%
BEV 90%
Cleaner
ICEs
and more
xEVs
1 2
On the road towards clean mobility
Well to wheel sets a clear trend towards BEV….
6
Typical C-segment car
Sources: JEC consortium,
Roland Berger study and
Umicore estimates
0
20
40
60
80
100
120
140
Tank to wheel Well to tank
2021:
95 g/km
gCO2/km
…. but it is an
evolution and not
a revolution
During which
we need:
Beyond
2021:
<95 g/km
Agenda
7
Well to wheel efficiency considerations
Key developments in xEV battery materials
Key developments in fuel cells
Wrap-up
xEV battery materials technologies roadmap
Path towards longer driving range
8
0
100
200
300
400
500
600
0 100 200 300 400 500 600 700 800 900 1000 1100
Gravimetricenergydensity(Wh/kg)
Volumetric energy density (Wh/l)
Car OEMs are looking for the highest (volumetric) energy density
Wh/kg as a function of Wh/l for state-of-the-art Li-Ion
33% Ni
50% Ni
60% Ni
80% Ni
90% Ni
LFP
Umicore’s innovation pipeline
spans the next 20 years
Driving energy density in today’s and tomorrow’s Li-Ion batteries
9
Product R&D: developing
the next generation of
Li-ion cathode and
anode materials
Material optimization and
integration into advanced cell
designs for ultimate performance
Process R&D:
technologies for cost
efficient industrial scale
production at the highest
quality standards
Umicore has an innovative and
leading process technology for
bringing solutions to mass production
Path towards longer driving range
Strategies to increase the energy density in Li-Ion batteries
10
Cell
design
Cathode
material
optimization
Shift in
anode materials
Cell
design
Cathode
material
optimization
Cathode material optimization
One big family of products
11
+ : life, power,
manufacturability
- :cost
Nickel
Cobalt Manganese
33% Ni
90% Ni
80% Ni
60% Ni
50% Ni
+ : Cost, Safety
- : power, life
+ : energy
- : safety,
manufacturing,
life
Umicore has the full spectrum of materials in portfolio
LCO, all grades of NMC, NCA:
all layered materials sharing:
• crystal structure
• base manufacturing concepts
Exact properties depend,
among others, on relative
ratio metals in metal site
Cathode material optimization
Opening the tool box
12
Composition
Packing
density
Smart
voltage use
Surface
properties
High
Energy
Density
Several tools at hand to customize cathode
materials for customers’ key requirements
Differentiation
through technology
Umicore’s twenty years experience in producing complex cathode materials
provides a strong edge to tune cathode materials for higher energy density
Cathode material optimization
Higher nickel NMC is an obvious track
13
80
100
120
140
160
180
200
220
240
260
33% Ni 50% Ni 60% Ni 80% Ni 90% Ni
Wh/kg
Wh/kg as a function of Ni content at constant 4.2V
• Energy density increases
proportionally with Ni content in
the cathode material
• Gains up to 17% could be
obtained by moving from 33% to
90% Ni
• Cathode materials need to be
tuned
Composition
80
100
120
140
160
180
200
220
240
260
280
33% Ni 50% Ni 60% Ni 80% Ni 90% Ni
Wh/kg
4.2V 4.35V
Umicore has patented technologies to engineer and enhance
cathode materials and its surface to sustain higher voltages
Cathode material optimization
Playing with the voltage window
14
Wh/kg as a function of Ni content at 4.2V versus 4.35V
• Standard voltage
window for Li-ion cells
is 3.0 to 4.2V
• Smart use of voltage
window allows energy
density gains of up to
8% for a given
composition
• Cathode materials and
their surface need to be
tuned
smart
voltage use
~ energy density
60% Ni @ 4.35V
80% Ni @ 4.2V
Umicore has patented technologies to master the full precursor
and cathode material flowsheet for ultimate performance
Cathode material optimization
Increase the package density to gain an additional 10%
15
Optimizing the packing density
increases the energy density
by another ~10%
Base
packing
density
Optimized
packing
density
packing density
By focused surface engineering (patented technologies), Umicore
enables usage of Hi Ni materials in large pouch format cells
Cathode material optimization
Enabling use of high nickel in large pouch designs
16
• Gas generation is correlated
to nickel content in the cathode
material
• So far, this has limited the use
of Hi Ni to small rigid cell
formats
Thickness increase as a function of Ni content
at constant 4.2V and 90°C
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
33% Ni 60% Ni 80% Ni 80% Ni optimized
Cellthicknessincrease
Umicore
know how
surface
properties
Cathode material optimization
Is higher nickel the holy grail?
17
High nickel is part of the solution towards higher energy density
However, basic fundamental drawbacks must be considered:
Through technology Umicore can address some of
these drawbacks
The full spectrum of
chemistries is and will
be needed to serve
customers’ requirements
Umicore offers the full
range of lithium layered
cathode materials - all
certified for the most
stringent automotive
requirements
• Technology limitations:
• Cycle life: not yet on a par with lower Ni compounds
• High voltage stability and safety yet to be demonstrated
• Limited experience of integration into large cells at
battery makers
• Performance comes at a cost
• Industrial application at 90%+ Ni yet to be demonstrated
Path towards longer driving range
Strategies to increase the energy density in Li-Ion batteries
18
Cell
design
Cathode
material
optimization
Shift in
anode materials
Shift in
anode materials
Current graphite anodes are
replaced by high capacity
silicon based anodes
Shift in anode materials
From graphite to silicon
80
130
180
230
280
330
380
60% Ni 80% Ni
Wh/kg
Graphite technology Silicon-based technology
19
Capacity 2-10 times
higher than today’s
graphite technology
Potential to increase energy
density of batteries up to
50% versus current
state-of-the-art technology xEV roadmaps push for Si-based anodes
Wh/kg as a function of Ni content with graphite and
silicon based anode technology
Swelling remains a major drawback
During charge:
volume of silicon intrinsically
expands by 300%
20
Umicore has developed a
unique material to avoid
excessive electrolyte
reactions during swelling
and contractions
Umicore is currently
in product qualifications for
its first generation of silicon-
based anode materials with
several customers
Path towards longer driving range
In a liquid state Li-Ion Battery
A smart integration of optimized active (cathode and anode) materials into
advanced cell design will allow xEV battery materials producers to offer
their customers the targeted driving range (500-700km range)
21
[CELLRANGE] [CELLRANGE]
[CELLRANGE]
[CELLRANGE]
[CELLRANGE]
33% Ni 90% Ni Low weight cell
design
Higher packing
density
Higher voltage
4.35V
Si-based anode Final design
Energydensity(Wh/kg)
Path towards longer driving range
When the liquid electrolyte becomes the limiting factor
Umicore’s twenty years experience in
producing complex cathode materials
provides a strong edge to tune cathode
materials for solid state batteries
22
Umicore is currently
developing in collaboration with
customers cathode materials
for solid state batteries
Separator
Cathode material +
liquid electrolyte
C or Si/C-
based anode
Liquid state Solid state
ED target:
280Wh/kg
660Wh/L
ED target:
500Wh/kg
1000Wh/L
Solid
electrolyte
Cathode material
+ solid electrolyte
Li
metal
Solid state battery:
• Solid inorganic or polymer
electrolyte
• Li-metal anode
• Tailor-made cathode materials
• Electrolyte conductivity
• Materials stability and purity
• Processing issues
… yet some
drawbacks to be
overcome
Solid state batteries
23
• Higher safety (no liquid organic electrolyte)
• Increased temperature stability
• High energy density
• Easier integration into a pack
(simplified thermal management)
Solid state batteries are
on major OEMs’ roadmaps
There are
many advantages….
Still on lab and pilot scale
Path towards longer driving range
What could be next on the roadmap?
24
Li-Sulphur
Potential disruptive technologies unlikely to play a role in automotive applications in
the foreseeable future due to critical limitations and/or low technology readiness level
• low volumetric energy density
• limited power
• limited cycle life
good gravimetric energy
density and potentially low cost
Li-air
• low cycle life
• proof-of-concept only on lab scale;
no tangible progress despite huge
academic R&D efforts
very high theoretical gravimetric
and volumetric energy density
+
-
+
-
0
100
200
300
400
500
600
0 100 200 300 400 500 600 700 800 900 1000 1100
Gravimetricenergydensity(Wh/kg)
Volumetric energy density (Wh/l)
Path towards longer driving range
Conclusions
25
Wh/kg as a function of Wh/l for state-of-the-art Li-Ion
33% Ni
50% Ni
60% Ni
80% Ni
90% Ni
LFP
Practical limits Li-S
Practical limits
Li-ion in solid
statePractical limits
Li-ion in liquid
state
Li-S
Full solid state
Si-based
anode
Agenda
26
Well to wheel efficiency considerations
Key developments in xEV battery materials
Key developments in fuel cells
Wrap-up
Fuel cell drivetrains are gaining traction
Technical drivetrain maturity achieved
and demonstrated by several OEMs
27
• Fuel cells generate electricity
using hydrogen as the energy
carrier
• Hydrogen reacts with oxygen,
creating electricity
• The electro catalyst sets this
chemical reaction in motion
Umicore has been developing fuel cell catalysts for close to 30 years:
Competitive product
and R&D portfolio
Strong positioning in existing OEM platforms
and 2020+ development programs
The catalyst is
a key driver for
cost and
performance
Fuel cells drivetrains
Provide superior range and
better refueling time than BEV
28
But there are
still some drawbacks
to overcome:
• Cost:
• Lower Pt utilization and
enhanced system design
(through advanced fuel
cell catalysts)
• Economy of scale
• The need for worldwide
infrastructure programs:
targeting for basic coverage
in 2025
It provides
the best of both worlds:
• Zero emissions ~ BEV
• Driving range and refuelling time ~
internal combustion engines
Fuel cell technology fits for long
range applications, in particular
trucks
Agenda
29
Well to wheel efficiency considerations
Key developments in xEV battery materials
Key developments in fuel cells
Wrap-up
3030
ICE
Emission control
catalysts
(p)HEV
Battery
materials and
emission control
catalysts
Fuel cells
Electro-catalyst
and battery
materials
BEV
Battery materials
Unique position in technology
roadmap for clean mobility materials
The roadmap towards clean mobility = technology driven
Powering ahead Denis Goffaux

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Powering ahead Denis Goffaux

  • 2. 2 Innovation roadmap in clean mobility materials Denis Goffaux Chief Technology Officer Executive Vice-President Energy & Surface Technologies SPEAKER
  • 3. Agenda 3 Well to wheel efficiency considerations Key developments in xEV battery materials Key developments in fuel cells Wrap-up
  • 4. On the road towards clean mobility Well to wheel efficiency considerations 4 Well to tank – energy consumed to extract and transform fossil fuel into usable fuel (by extension, electricity) Well to wheel – efficiency to convert fossil energy into motive energy Tank to wheel – energy consumed to transform the chemical energy from fuel into motive energy
  • 5. On the road towards clean mobility There’s nothing like BEV in terms of tank to wheel efficiency 5 Tank to wheel – energy consumed to transform the chemical energy from fuel into motive energy ENERGY CONTENT (Wh/kg) Gasoline 13,100 Diesel 12,700 Hydrogen 39,400 Li-Ion battery 280 APPROXIMATE TTW PER DRIVETRAIN Gasoline 25% Diesel 30% FCEV 50% BEV 90%
  • 6. Cleaner ICEs and more xEVs 1 2 On the road towards clean mobility Well to wheel sets a clear trend towards BEV…. 6 Typical C-segment car Sources: JEC consortium, Roland Berger study and Umicore estimates 0 20 40 60 80 100 120 140 Tank to wheel Well to tank 2021: 95 g/km gCO2/km …. but it is an evolution and not a revolution During which we need: Beyond 2021: <95 g/km
  • 7. Agenda 7 Well to wheel efficiency considerations Key developments in xEV battery materials Key developments in fuel cells Wrap-up
  • 8. xEV battery materials technologies roadmap Path towards longer driving range 8 0 100 200 300 400 500 600 0 100 200 300 400 500 600 700 800 900 1000 1100 Gravimetricenergydensity(Wh/kg) Volumetric energy density (Wh/l) Car OEMs are looking for the highest (volumetric) energy density Wh/kg as a function of Wh/l for state-of-the-art Li-Ion 33% Ni 50% Ni 60% Ni 80% Ni 90% Ni LFP
  • 9. Umicore’s innovation pipeline spans the next 20 years Driving energy density in today’s and tomorrow’s Li-Ion batteries 9 Product R&D: developing the next generation of Li-ion cathode and anode materials Material optimization and integration into advanced cell designs for ultimate performance Process R&D: technologies for cost efficient industrial scale production at the highest quality standards Umicore has an innovative and leading process technology for bringing solutions to mass production
  • 10. Path towards longer driving range Strategies to increase the energy density in Li-Ion batteries 10 Cell design Cathode material optimization Shift in anode materials Cell design Cathode material optimization
  • 11. Cathode material optimization One big family of products 11 + : life, power, manufacturability - :cost Nickel Cobalt Manganese 33% Ni 90% Ni 80% Ni 60% Ni 50% Ni + : Cost, Safety - : power, life + : energy - : safety, manufacturing, life Umicore has the full spectrum of materials in portfolio LCO, all grades of NMC, NCA: all layered materials sharing: • crystal structure • base manufacturing concepts Exact properties depend, among others, on relative ratio metals in metal site
  • 12. Cathode material optimization Opening the tool box 12 Composition Packing density Smart voltage use Surface properties High Energy Density Several tools at hand to customize cathode materials for customers’ key requirements Differentiation through technology
  • 13. Umicore’s twenty years experience in producing complex cathode materials provides a strong edge to tune cathode materials for higher energy density Cathode material optimization Higher nickel NMC is an obvious track 13 80 100 120 140 160 180 200 220 240 260 33% Ni 50% Ni 60% Ni 80% Ni 90% Ni Wh/kg Wh/kg as a function of Ni content at constant 4.2V • Energy density increases proportionally with Ni content in the cathode material • Gains up to 17% could be obtained by moving from 33% to 90% Ni • Cathode materials need to be tuned Composition
  • 14. 80 100 120 140 160 180 200 220 240 260 280 33% Ni 50% Ni 60% Ni 80% Ni 90% Ni Wh/kg 4.2V 4.35V Umicore has patented technologies to engineer and enhance cathode materials and its surface to sustain higher voltages Cathode material optimization Playing with the voltage window 14 Wh/kg as a function of Ni content at 4.2V versus 4.35V • Standard voltage window for Li-ion cells is 3.0 to 4.2V • Smart use of voltage window allows energy density gains of up to 8% for a given composition • Cathode materials and their surface need to be tuned smart voltage use ~ energy density 60% Ni @ 4.35V 80% Ni @ 4.2V
  • 15. Umicore has patented technologies to master the full precursor and cathode material flowsheet for ultimate performance Cathode material optimization Increase the package density to gain an additional 10% 15 Optimizing the packing density increases the energy density by another ~10% Base packing density Optimized packing density packing density
  • 16. By focused surface engineering (patented technologies), Umicore enables usage of Hi Ni materials in large pouch format cells Cathode material optimization Enabling use of high nickel in large pouch designs 16 • Gas generation is correlated to nickel content in the cathode material • So far, this has limited the use of Hi Ni to small rigid cell formats Thickness increase as a function of Ni content at constant 4.2V and 90°C 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 33% Ni 60% Ni 80% Ni 80% Ni optimized Cellthicknessincrease Umicore know how surface properties
  • 17. Cathode material optimization Is higher nickel the holy grail? 17 High nickel is part of the solution towards higher energy density However, basic fundamental drawbacks must be considered: Through technology Umicore can address some of these drawbacks The full spectrum of chemistries is and will be needed to serve customers’ requirements Umicore offers the full range of lithium layered cathode materials - all certified for the most stringent automotive requirements • Technology limitations: • Cycle life: not yet on a par with lower Ni compounds • High voltage stability and safety yet to be demonstrated • Limited experience of integration into large cells at battery makers • Performance comes at a cost • Industrial application at 90%+ Ni yet to be demonstrated
  • 18. Path towards longer driving range Strategies to increase the energy density in Li-Ion batteries 18 Cell design Cathode material optimization Shift in anode materials Shift in anode materials
  • 19. Current graphite anodes are replaced by high capacity silicon based anodes Shift in anode materials From graphite to silicon 80 130 180 230 280 330 380 60% Ni 80% Ni Wh/kg Graphite technology Silicon-based technology 19 Capacity 2-10 times higher than today’s graphite technology Potential to increase energy density of batteries up to 50% versus current state-of-the-art technology xEV roadmaps push for Si-based anodes Wh/kg as a function of Ni content with graphite and silicon based anode technology
  • 20. Swelling remains a major drawback During charge: volume of silicon intrinsically expands by 300% 20 Umicore has developed a unique material to avoid excessive electrolyte reactions during swelling and contractions Umicore is currently in product qualifications for its first generation of silicon- based anode materials with several customers
  • 21. Path towards longer driving range In a liquid state Li-Ion Battery A smart integration of optimized active (cathode and anode) materials into advanced cell design will allow xEV battery materials producers to offer their customers the targeted driving range (500-700km range) 21 [CELLRANGE] [CELLRANGE] [CELLRANGE] [CELLRANGE] [CELLRANGE] 33% Ni 90% Ni Low weight cell design Higher packing density Higher voltage 4.35V Si-based anode Final design Energydensity(Wh/kg)
  • 22. Path towards longer driving range When the liquid electrolyte becomes the limiting factor Umicore’s twenty years experience in producing complex cathode materials provides a strong edge to tune cathode materials for solid state batteries 22 Umicore is currently developing in collaboration with customers cathode materials for solid state batteries Separator Cathode material + liquid electrolyte C or Si/C- based anode Liquid state Solid state ED target: 280Wh/kg 660Wh/L ED target: 500Wh/kg 1000Wh/L Solid electrolyte Cathode material + solid electrolyte Li metal Solid state battery: • Solid inorganic or polymer electrolyte • Li-metal anode • Tailor-made cathode materials
  • 23. • Electrolyte conductivity • Materials stability and purity • Processing issues … yet some drawbacks to be overcome Solid state batteries 23 • Higher safety (no liquid organic electrolyte) • Increased temperature stability • High energy density • Easier integration into a pack (simplified thermal management) Solid state batteries are on major OEMs’ roadmaps There are many advantages…. Still on lab and pilot scale
  • 24. Path towards longer driving range What could be next on the roadmap? 24 Li-Sulphur Potential disruptive technologies unlikely to play a role in automotive applications in the foreseeable future due to critical limitations and/or low technology readiness level • low volumetric energy density • limited power • limited cycle life good gravimetric energy density and potentially low cost Li-air • low cycle life • proof-of-concept only on lab scale; no tangible progress despite huge academic R&D efforts very high theoretical gravimetric and volumetric energy density + - + -
  • 25. 0 100 200 300 400 500 600 0 100 200 300 400 500 600 700 800 900 1000 1100 Gravimetricenergydensity(Wh/kg) Volumetric energy density (Wh/l) Path towards longer driving range Conclusions 25 Wh/kg as a function of Wh/l for state-of-the-art Li-Ion 33% Ni 50% Ni 60% Ni 80% Ni 90% Ni LFP Practical limits Li-S Practical limits Li-ion in solid statePractical limits Li-ion in liquid state Li-S Full solid state Si-based anode
  • 26. Agenda 26 Well to wheel efficiency considerations Key developments in xEV battery materials Key developments in fuel cells Wrap-up
  • 27. Fuel cell drivetrains are gaining traction Technical drivetrain maturity achieved and demonstrated by several OEMs 27 • Fuel cells generate electricity using hydrogen as the energy carrier • Hydrogen reacts with oxygen, creating electricity • The electro catalyst sets this chemical reaction in motion Umicore has been developing fuel cell catalysts for close to 30 years: Competitive product and R&D portfolio Strong positioning in existing OEM platforms and 2020+ development programs The catalyst is a key driver for cost and performance
  • 28. Fuel cells drivetrains Provide superior range and better refueling time than BEV 28 But there are still some drawbacks to overcome: • Cost: • Lower Pt utilization and enhanced system design (through advanced fuel cell catalysts) • Economy of scale • The need for worldwide infrastructure programs: targeting for basic coverage in 2025 It provides the best of both worlds: • Zero emissions ~ BEV • Driving range and refuelling time ~ internal combustion engines Fuel cell technology fits for long range applications, in particular trucks
  • 29. Agenda 29 Well to wheel efficiency considerations Key developments in xEV battery materials Key developments in fuel cells Wrap-up
  • 30. 3030 ICE Emission control catalysts (p)HEV Battery materials and emission control catalysts Fuel cells Electro-catalyst and battery materials BEV Battery materials Unique position in technology roadmap for clean mobility materials The roadmap towards clean mobility = technology driven