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Communication for Process Automation
Tel:+44 (0)1914901547
Fax:+44(0)1914775371
Email:northernsales@thorneandderrick.co.uk
Website:www.heattracing.co.uk
www.thorneanderrick.co.uk
2
Content
The world of communication 3
Communication interfaces – an overview 4
The classic connection of field instruments 6
Communication via fieldbus systems 8
VEGA interfaces between field and system level 10
Future-oriented wireless technologies 12
Data communication via Ethernet and Internet 14
Fieldbus and network-independent communication options 16
Configuration and parameter adjustment with PACTware 17
Parameter adjustment of VEGA sensors with DTM and EDD technology 18
VEGA quality management 20
Instrument overview 22
plics®
– easy is better 26
3
The world of communication
The result: information exchange, for example with HART,
is not limited to setup and maintenance, but is now an
integral part of trend-setting automation concepts.
Fieldbus systems
Profibus PA and Foundation Fieldbus are fully developed,
efficient fieldbus systems. They fulfil the demand for a
standardized, international fieldbus for process engineer-
ing. Where previously thick cables and complex parallel
wirings between field instruments and the control centre
were necessary, one single cable now suffices in fieldbus
systems. Data and energy are transmitted simultaneously
over this generally two-wire cable, even in a hazardous
area. This simplifies not only installation and commission-
ing, but also later extensions or alterations.
Wireless data exchange
When cable connections are too costly or information
from mobile plant components needs to be transmitted,
then the solution is: wireless data exchange via radio
network.
Information from field instruments
Industrial production processes today are highly automated.
In order for this to work, measuring instruments have to
continuously deliver up-to-date, objective information about
the process to the control technology. There are different
solutions for smooth communication between measuring
instruments and process control: readings can be trans-
mitted via cables or by means of radio technology.
Analogue data transmission
The analogue, 4 … 20 mA standard signal was a break-
through for field instrument engineering: for the first time,
instruments from different manufacturers were exchange-
able and combinable. The point-to-point connections make
maintenance and diagnosis possible with simple means.
Digital communication
The rapid development of microelectronics has also
revolutionised data transmission from field instruments:
microprocessors make digital communication as well
as the exchange of large amounts of data between field
instrument and control system possible.
4
Consistency through to the field device
Digital communication offers the possibility of inte-
grating field instruments into the automation system.
Information from the field instrument can be retrieved
and settings on the field instrument carried out from
the control level.
Fieldbus systems enable universal communication with field
instruments and thus also their setup and maintenance as
well as access to instrument-specific and diagnostic infor-
mation. Modern remote I/O systems also fulfil these require-
ments for 4 … 20 mA/HART field instruments.
Communication interfaces – an overview
5
Standard interfaces to DCS, PLC and SCADA are
integrated, as well as web servers, modem controls
and notification functions via e-mail and SMS.
VEGA creates connections
Ethernet based communication systems in process auto-
mation combine automation engineering with information
technology. Signal conditioning instruments from VEGA link
sensors directly, without any detours, to this infrastructure.
6
HART multiplexer
HART multiplexers enable digital access to the configu-
ration and diagnosis data of HART field instruments in
case existing remote I/O systems do not allow HART
communication. Coupling to the existing process control
system is carried out via standardised bus interfaces (for
example Profibus DP or Ethernet). HART multiplexers are
therefore ideally suited for expansion and modernisation
of plants with process automation.
Existing instrumentation and wiring can be used■
Independent service level■
Integration into diagnosis and asset management■
systems possible
Remote I/O systems
Modular remote I/O systems serve for transmitting
process data from safe or hazardous areas. They
connect a variety of binary and analogue sensors and
actuators with the control system via the bus interface
(for example Profibus DP). Some types of remote I/Os
can also communicate with HART-capable field instru-
ments. This has the advantage that parameter data
and diagnosis requests can be generated in the control
system and converted into HART commands for the
field instrument via the remote I/O.
Simple sensor wiring■
Simple fault diagnosis in the field■
Only one communication cable to the remote I/O■
(for example Profibus DP)
Remote I/O implementable in the field■
Sensor operation from the control room■
via signal line possible
The classic connection of field instruments
7
Access to status and parameter data via HART multiplexer systems
Classic connection of 4 … 20 mA sensors via remote I/O systems
8
Profibus PA
The basis for the intrinsically safe Profibus is the physical
layer specification according to IEC 61158-2 and the
Profibus DP protocol. Profibus PA uses the transmission
technology called MBP (Manchester Coded, Bus
Powered): data and power are transmitted over the same
wires, also in the Ex zone. The Profibus PA segments are
connected via segment couplers or DP/PA links to the
Profibus DP.
Foundation Fieldbus
The IEC 61158-2 transmission technology is also the basis
for the Ex capable Foundation Fieldbus (FF). It differs,
however, from Profibus PA when it comes to bus access
method and data protocol. Compared with the master
slave principle of Profibus, the FF bus access method
offers a number of advantages: data can be exchanged
Fieldbus communication with Profibus
Communication via fieldbus systems
Fieldbuses for process automation
Thanks to their integrated microprocessors, measuring
instruments with fieldbus technology provide additional
information about the quality of the measured value
and the status of the field instrument. With 4 … 20 mA
connections, such functions are not available at the
control level.
Since the signals are processed digitally, it seems
reasonable to avoid the digital-to-analogue conversion
in the sensor and the analogue-to-digital conversion
at the interface level and transmit the digital measure-
ment signal directly. Fieldbus does exactly that. Another
advantage: multiple field instruments can be connected
via a single two-wire connection, which reduces wiring
costs considerably.
9
HART
HART holds a special position among the various
fieldbus protocols. HART technology works primarily
with the hybrid transmission method: the measured
value or the process variable is usually transmitted as
a 4 … 20 mA current signal via a point-to-point connec-
tion. To communicate with the field instrument, a digital
signal is modulated onto this analogue signal with the
FSK procedure (Frequency Shift Keying). In the so-called
multidrop mode, multiple field instruments can transmit
their measured values digitally.
Intrinsically safe supply for field instruments■
via the connection cable
Up to 15 field instruments on one two-wire cable■
in multidrop mode
Robust transmission technology■
Connection lengths up to 3,000 m■
directly between field instruments, which permits the
construction of servo loops. This use of distributed
intelligence makes decentralized automation systems
possible. A direct transfer to the fast Ethernet is carried
out via a linking device.
Fieldbus systems Profibus PA
and Foundation Fieldbus
Simple and reliable two-wire connection technology■
Intrinsically safe supply for field instruments■
Low wiring costs■
Up to 32 field instruments on one segment■
(10 field instruments with Ex applications)
Bus length up to 1,900 m■
Simple verification of intrinsic safety through the■
FISCO or Entity model
Fieldbus communication with Foundation Fieldbus
10
VEGAMET for up to two sensors with current output for control functions
Thanks to its functions flow and flow volume measurement
as well as intelligent pump management, VEGAMET 391
is especially suitable for applications in water and sewage
systems. A SIL version is available for safety-oriented appli-
cations.
VEGAMET 625 lends itself well for applications in which the
measured values of two sensors are factored in together
(differential measurement, level in pressurized containers).
All settings can be conveniently carried out with PACTware
and a PC via the existing interfaces.
VEGASCAN 693
VEGASCAN 693 is designed for connection of up to 15 inde-
pendent HART sensors (5 in Ex applications). The sensors
operate in the HART multidrop mode and use a constant
4 mA supply current. Due to the simultaneous transmission of
energy and communication data on only one two-wire cable,
even in explosion-prone areas, the wiring costs are reduced
considerably.
VEGA interfaces between field and system level
HART and HART multidrop
4 … 20 mA/HART sensors also allow digital retrieval
of measured values. To do this, an appropriate request
telegram is sent to the sensor. VEGA signal conditioning
instruments use this functionality and thus avoid digital-to-
analogue and analogue-to-digital conversions. The signal
conditioning instrument can query all sensor features and
adapt the functional range automatically. This provides a
high degree of user-friendliness when standard sensors
are implemented. The control level has access to all
relevant field instrument information through the signal
conditioning instrument.
VEGAMET 391/624/625
The signal conditioning instruments VEGAMET carry out
the functions: measured value processing, sensor power
supply, separating barrier and gateway to Ethernet or
modem. The sensor values are transmitted digitally by
means of HART protocol. At the same time, the integrated
display module visualizes the measuring results. The
evaluation functions as well as the relay and current out-
puts allow the realisation of simple control tasks.
11
Measured value storage with extensive trigger options and■
block-wise transmission
Complete setup and commissioning with PC■
and PACTware also via the interfaces
Remote parameter adjustment/remote diagnosis■
(for example PACTware) right down to the individual sensor
VEGAMET and VEGASCAN provide various
data evaluation options before data dispatch
VEGASCAN processes the data of up to 15 sensors (5 in Ex applications)
Remote data transmission with signal
conditioning instruments
A special feature of VEGA signal conditioning instruments is
the option of remote data transmission. The instruments are
equipped with a special interface for this purpose.
RS232 interface: The RS232 interface is particularly suit-
able for long-distance transmission of measured values
via simple modem connection. External analogue, ISDN
and GSM/GPRS modems are used here.
Ethernet interface: By means of the Ethernet interface, the
instruments can be connected directly to an existing PC
network or the Ethernet infrastructure of the control system.
The following functions are available:
Remote data transmission/data exchange to WEB-VV■
Simple visualization with a standard browser via inte-■
grated web server
Time and event-driven dispatch of e-mails and SMSs■
Direct communication with a controller or the control■
system via Modbus/TCP protocol
Simple signal processing with PC via ASCII protocol■
12
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Flexibility through wireless signal transmission
PLICSRADIO (short distance)
With PLICSRADIO, sensors in the field can wirelessly
transmit the signals over distances of up to 1,000 m.
Remote parameter adjustment or remote diagnosis can
also be carried out without direct wire connection.
PLICSRADIO is a simple and reliable radio link for over-
coming obstacles, for expanding existing plants or for
integrating mobile plant components.
Integrated sensor power supply■
Additional display module in the field possible■
Connection of multiple sensors■
Very low wiring costs■
Protected data transmission■
Up to 7 radio frequencies in parallel operation possible■
Future-oriented wireless technologies
Wireless communication
Wireless signal transmission makes the deployment
of measuring instruments flexible as never before: the
instruments can be mounted in inaccessible locations
or on mobile system components with a minimum of
installation effort. With a new plant, this means shorter
servicing and shutdown periods from the very beginning.
With existing plants, extensions can be quickly and
unproblematically connected to existing infrastructure.
Modern wireless transmission systems work extremely
reliably and fulfil all industry requirements.
13
) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )
)))))))))))))))))
Wireless HART
The HART Communication Foundation (HCF) stand-
ardises future wireless communication solutions on the
basis of the HART protocol. Wireless HART sensors
communicate with each other and can therefore trans-
mit information serially over several hundred metres.
This system is preferably used for parameter adjustment
of sensors in the field as well as for diagnosis and for
asset management solutions.
Standardised wireless communication■
Networked communication■
Completely compatible to HART standard■
PLICSMOBILE (long distance)
The PLICSMOBILE with standard SIM card can send
data via a GSM/GPRS service provider. The integrated
energy management system has an autonomous standby
mode and sends the information in freely programmable
time intervals. A low operating voltage allows the device
to be supplied by an integrated rechargeable battery.
Parameter adjustment is carried out via a USB interface.
PLICSMOBILE is suitable for use with VEGA sensors with
HART, Profibus PA or Foundation Fieldbus interface.
Remote transmission of measured values■
Remote diagnosis and remote maintenance■
Data dispatch via public mobile phone network■
Quadband technology■
GSM/GPRS technology■
Power supply of the sensor■
14
Data communication with VEGA signal conditioning instruments
Measured value transmission via e-mail
Via the e-mail server integrated in the signal condition-
ing instrument, current measured values can be sent at
freely definable times or intervals. A report can be sent
via e-mail when a level exceeds or falls below a certain
value. The instrument can also send status-driven
e-mails, for example when a fault occurs.
Calling up measured value and status files
Any http-capable software can be used to call up and
view measured value files. With Excel, for example,
the measured values can be read out automatically
and stored as a table at user-defined intervals. The
measured value and status files are available in
different formats.
Modern data communication with VEGA
signal conditioning instruments
Ethernet based communication systems today com-
bine automation engineering with information technol-
ogy. Beside their function as interface, devices at the
interface level also assume the task of providing the
field instruments with power and functioning as a bar-
rier for explosion protection. VEGA signal conditioning
instruments take over this gateway function between
4 … 20 mA/HART field instruments and the control
system. This technology provides all the possibilities
that fieldbus systems also offer.
Integrated web server
The available measured values can be displayed with
a standard browser (for example Internet Explorer) via
the web server integrated in the signal conditioning
instrument. Within a company network the query is
carried out via Ethernet. For remote querying, a signal
conditioning instrument with RS232 interface and
connected modem is implemented.
Data communication via Ethernet and Internet
15
Simple inventory monitoring with WEB VV
User-friendly visualisation, long-term data storage, exten-
sive notification functions and interfaces to the most
common inventory management systems – that’s WEB-VV.
This modern, web technology-based VEGA software
makes simple and reliable inventory control of all tank data
possible both within the local network and worldwide over
the Internet. The possibilities reach from visualization of
levels for simple manual stock management, to completely
automatic recording and further processing of stock data in
inventory management systems.
The basis is perfect interaction with the on-site VEGA
measurement technology. Communication-capable signal
conditioning instruments like VEGAMET and VEGASCAN
are needed for this. If the data transmission is carried out via
telephone or mobile phone network, a fixed network or radio
modem is also required. When it comes to wireless data
exchange, PLICSRADIO and PLICSMOBILE are perfect
additions to the on-site equipment systems.
History graphic of measured values
Measured value graphic as bar chart
WEB-VV provides supply and demand information for manufacturers and buyers
16
PLICSCOM – the multifunction talent
The indicating and adjustment module PLICSCOM is used
for measured value indication, adjustment and diagnosis.
It can be mounted on any plics®
instrument in four posi-
tions 90° apart. Adjustment is carried out via foil keys.
The structure of the menu is clearly arranged and allows
simple setup and commissioning. Status messages are
displayed in clear, easy-to-read text. All instrument data,
such as measuring range, process fitting and seal material,
can also be called up. When an instrument is exchanged,
PLICSCOM ensures that the measurement loop is
quickly up and running again: all sensor data is saved in
PLICSCOM and with a simple keypress it can be copied
into a replacement sensor.
External indicating and
adjustment unit VEGADIS
External indication and adjustment are carried out via
VEGADIS with integrated PLICSCOM. VEGADIS is
connected to the sensor through a standard cable up to
50 metres long.
VEGACONNECT
VEGACONNECT is an interface converter used to connect
communication capable VEGA instruments to the USB
interface of a PC. It can also be used as a universal HART
modem for sensors made by other manufacturers. An
adjustment software, like PACTware with appropriate DTM,
is required to set the parameters of these instruments.
All available electronics versions (HART, Profibus PA,
Foundation Fieldbus) are supported.
HART handheld terminals
HART handheld terminals enable on-site parameter
adjustment of sensors. To be able to access the HART
parameters of the sensors, the terminals must be
connected to the sensor cable via a minimum loop
resistance of 220 Ohm.
On-site parameter adjustment with VEGACONNECT (DTM)
and HART handheld terminal (EDD)
Indication and adjustment at eye level
Fieldbus and network-independent
communication options
17
Different field instruments, one software
PACTware is a manufacturer and fieldbus independent
adjustment software for field instruments. Until now, several
manufacturer-specific programs often had to be run in paral-
lel to make use of the full range of functions of the different
field instruments. PACTware makes it possible to operate any
and all field instruments with only one software. In doing so,
PACTware implements a uniform interface between itself, the frame program, and
the individual software modules for instrument operation. This interface is called
FDT (Field Device Tool); the software modules for instrument operation are called
DTMs (Device Type Manager). This structure makes modern, user-friendly adjust-
ment strategies possible because the adjustment interface is optimally tuned to
each individual instrument. VEGA DTMs are developed according to the DTM
Style Guide, which ensures that all field instruments are operated via a standard-
ised adjustment interface.
What is more, PACTware can communicate via HART as well as all other current
fieldbus systems. Different communication DTMs are available for this purpose.
These instrument and communication DTMs can be combined in any way in
PACTware to meet specific requirements.
Configuration and parameter adjustment
with PACTware
18
DTM
FDT Group and PACTware Consortium:
advocates of FDT technology
The FDT Group and the PACTware
Consortium strive to establish FDT
technology as a standard. In the
case of the FDT Group, the focus
is on the maintenance and further
development of FDT technology. The PACTware Consor-
tium, on the other hand, concentrates mainly on the FDT
framework application.
Parameter adjustment
of VEGA sensors with
DTM technology
Parameter adjustment of VEGA sensors
with DTM and EDD technology
Technical comparison of DTM and EDD
DTMs and EDDs are device descriptions that are
needed for integrating fieldbus instruments into auto-
mation systems. They follow different approaches to
realize that task. EDD (Enhanced Device Description) is
a textual description language that is interpreted by an
application software. It is a further development of the
description language previously known as DD. Different
types of devices can be operated and parameterised
with it. A DTM (Device Type Manager), on the other
hand, is a stand-alone software with a standardised
interface (FDT). The system environment ultimately
determines which of the two technologies is used.
19
EDD
Parameter adjustment
of VEGA sensors with
EDD technology
The harmonisation and further development of the
language is advanced by the common interest group
EDDL Cooperation Team. To this group belong Fieldbus
Foundation, Profibus User Organisation, HART
Communication Foundation, OPC Foundation and the
FDT Group.
EDDL Cooperation Team:
advocate of EDD technology
HART Communication
Foundation, Profibus und
Foundation Fieldbus have
brought together and
extended their respective DDL description languages.
The result is a standardised description language called
Electronic Device Description Language (EDDL).
20
Quality in development and service
VEGA pursues the objective of fulfilling all the require-
ments of a simple and stable Life Cycle Management
(LCM) as well as ensuring compatibility in device integra-
tion. That’s why, when it comes to software and hardware
development, VEGA orients itself with recommendation
NE 105, “Specifications for Integrating Fieldbus Devices
in Engineering Tools for Field Devices”, formulated by the
NAMUR task force. VEGA also supports the “Life Cycle
Policy” guideline drawn up by the FDT Group.
To ensure clear and comprehensible version relation-
ships, the instruments as well as the software of all
VEGA components are clearly labelled and provided
with version numbers.
Compatibility
When it develops new products or enhances existing
ones, VEGA guarantees complete downward compatibility.
Even new VEGA DTMs are globally downward compatible:
they work with both current instrument software and
with all previous software versions. Since an instrument
software version is not bound to defined DTM versions,
only one DTM version must be available for use on the PC.
Software update:■ A newly introduced instrument
software version with extended functionalities
also covers the older instrument generations
FDT/DTM:■ The current DTMs completely supersede
older DTM versions
VEGA quality management
21
Download
VEGA software can be downloaded from the download
area of the VEGA website. This area is updated daily
and offers free of charge, at one central location, all
software packages required for VEGA instruments.
www.vega.com > Downloads > Software
Certificates
VEGA is an active member of the following research
groups and associations:
Profibus User Organisation■
Foundation Fieldbus■
HART Communication Foundation■
FDT Group■
PACTware Consortium e.V.■
All of our instruments are tested and certified
by neutral institutions:
HART Communication Foundation■
(HART instruments)
Profibus User Organisation (Profibus instruments)■
Foundation Fieldbus (FF instruments)■
DTMs and DDs are also checked and certified by
testing centres. Integration tests are regularly carried
out with manufacturers of control systems.
Interoperability test (HIST)
The Host Interoperability System Test (HIST) is a test
established by Foundation Fieldbus to assure that host
systems will interoperate correctly with registered field
instruments via the FF interface. VEGA sensors are
listed with all established FF control system suppliers
within the context of the HIST test conditions. The
current list of performed HISTs can be found in the
VEGA download area.
22
VEGAMET 391
VEGAMET 624
VEGAMET 625
VEGASCAN 693
Signal conditioning instrument for up to 15 HART sensors
General level measurement and inventory recording with calibration function■
Integrated web server, time-controlled dispatch of levels via e-mail or SMS■
Signal conditioning instrument for up to 2 HART sensors
with integrated level switches
Extensive adjustment functions, such as e.g. scaling and linearisation■
Integrated web server, time-controlled dispatch of levels via e-mail or SMS■
Suitable for differential generation of two measuring points■
Signal conditioning instrument for continuous measurement
with integrated level switches
Extensive adjustment functions, such as e.g. scaling and linearisation■
Integrated web server, time-controlled dispatch of levels via e-mail or SMS■
Instrument overview
Signal conditioning instrument for continuous measurement
with integrated level switches
Extensive adjustment functions, such as e.g. scaling and linearisation■
Integrated web server, time-controlled dispatch of levels via e-mail or SMS■
Optionally available as SIL instrument according to IEC 61508■
Sensor input: 1 x 4 … 20 mA/HART
Current output: 1 x 0/4 … 20 mA
Relay output: 6 x spdt or 5 x spdt, 1 x fault indication
Sensor input: 1 x 4 … 20 mA/HART
Current output: 3 x 0/4 … 20 mA
Relay output: 3 x spdt, 1 x fault indication
Sensor input: 2 x HART (Multidrop mode)
Current output: 3 x 0/4 … 20 mA
Relay output: 3 x spdt, 1 x fault indication
Sensor input: 15 x HART or 5 x HART with Ex applications (Multidrop mode)
Relay output: 1 x fault indication
Interfaces: RS232 or Ethernet
23
VEGADIS 61
PLICSCOM
PLICSMOBILE T61
VEGACONNECT 4
External indicating and adjustment unit including PLICSCOM
Suitable for external measured value indication and operation of plics■ ®
sensors
Digital and quasi-analogue indication of measured values■
Can be mounted separate from sensor and connected with up to 50 m long cable■
Pluggable indicating and adjustment unit for plics®
sensors
DOT matrix display with 4-key operation■
Clear text display with graphics support■
Display of echo curves■
Mountable in 90° increments■
External radio unit for plics®
sensors
GSM/GPRS radio module with quadband technology■
Integrated energy management with battery supply■
Suitable for data exchange with WEB-VV■
Operation via integrated USB interface■
Interface adapter between PC and communication-capable VEGA instruments
For use on PCs with USB interface■
Operated by means of DTM and adjustment program PACTware■
Particularly suitable for connecting to plics■ ®
sensors
Includes connection box with various connection cables and adapters■
24
PLICSRADIO T61/T62
PLICSRADIO R61/R62
PLICSRADIO D61
PLICSRADIO C62
PLICSRADIO T61 Version for one HART sensor
PLICSRADIO T62 Version for up to 3 HART sensors, 2 digital inputs
Transmitting unit for wireless communication
Wireless communication for short distances up to 1,000 m■
2.4 GHz system (license and registration free)■
Particularly suitable for connection of plics■ ®
HART sensors
Suitable for supplying Ex sensors in the field■
Current output: 3 x 0/4 … 20 mA
Relay output: 3 x spdt, 1 x fault indication
Signal conditioning instrument for the wireless communication system PLICSRADIO
Standard signal conditioning instrument for 6 measuring points■
Suitable for connection of PLICSRADIO R62■
Remote query interfaces, web server, e-mail dispatch■
Indicating unit for wireless communication
On-site indicating unit, PLICSCOM included■
Can be used for distances up to 1,000 m■
Operation via PLICSCOM■
PLICSRADIO R61 Version with one 4 … 20 mA current output
PLICSRADIO R62 Version for use with PLICSRADIO C62
Receiving unit for wireless communication
Wireless communication for short distances up to 1,000 m■
2.4 GHz system (license and registration free)■
Indication of reception strength in PLICSCOM and DTM■
Instrument overview
25
MoRoS
GSM/GPRS modem
Accessories
Switching cabinet VCCS11/VCCS14
Accessories for communication
Profibus DP/PA segment couplers■
Profibus T-distributor■
Profibus PC cards■
Ethernet switch■
Assembled, ready-to-operate switching cabinet
VCCS11:■ Suitable for one VEGAMET 391/624/625, VEGASCAN 693
or PLICSRADIO C62
VCCS14:■ Suitable for up to four VEGAMET 391/624/625, VEGASCAN 693
or PLICSRADIO C62
Simple integration of VEGA sensors into WEB-VV■
Free choice of communication interface■
GSM/GPRS modem for carrier rail mounting
Radio unit with quadband technology■
Suitable for connection of the signal conditioning instruments■
VEGAMET 391/624/625, VEGASCAN 693 and PLICSRADIO C62
Remote access via mobile phone network■
Serial RS232 interface■
Modem-router-switch for carrier rail mounting
Router functionality including 4-port switch■
Suitable for connection of the signal conditioning instruments■
VEGAMET 391/624/625, VEGASCAN 693 and PLICSRADIO C62
Connection via analogue, ISDN or GSM/GPRS modem■
26
The modules
Every plics®
instrument is assembled from several modules:
the sensor is joined via a process fitting to a housing of
plastic, aluminium or stainless steel. Then comes the electro-
nics module, which is installed in the housing. The indicating
and adjustment module PLICSCOM is located on top of the
electronics, making it directly accessible after the lid is
unscrewed. Anyone who has once operated a plics®
instrument can operate all other plics®
instruments.
Easy is better
plics®
makes measurement technology simpler than ever
before: from selecting and ordering, setup and commis-
sioning, right through to maintenance and service. VEGA
has thought through this “easy is better” principle consis-
tently right down to the last detail. As a result, plics®
is
able to solve the most demanding measurement prob-
lems dealing with level, switching and pressure.
The plics®
modular concept
The idea behind plics®
is simple: after an order is
received, the measuring instrument is assembled from
prefabricated individual components. In this way, VEGA
customers get the optimal instrument for their particular
application requirements – custom-made and fast. The
modular principle also brings its cost advantage to bear,
because these instruments are simply more cost-effective
– throughout their entire life cycle.
plics®
– easy is better
27
Hydrostatic
Custom-
designed
Hygienic
fitting
FlangeThread
Stainless steel
double chamber
Plastic
double chamber
Aluminium
double chamber
Stainless steel AluminiumPlastic
Level switchFoundation
Fieldbus
Profibus PA4 … 20 mA/
HART
VEGACONNECTPLICSCOM
Sensor types
Process fittings
Housings
Electronics
Indicating and
adjustment module
Explosion protection
Ship approvals
Hygienic standards
Safety standards
Differential
pressure
Process
pressure
Microwave
barrier
Capacitive VibrationGuided
microwave
UltrasonicRadar
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail info@de.vega.com
www.vega.com
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VEGA Communication for Process Automation - Technology Brochure

  • 1. Communication for Process Automation Tel:+44 (0)1914901547 Fax:+44(0)1914775371 Email:northernsales@thorneandderrick.co.uk Website:www.heattracing.co.uk www.thorneanderrick.co.uk
  • 2. 2 Content The world of communication 3 Communication interfaces – an overview 4 The classic connection of field instruments 6 Communication via fieldbus systems 8 VEGA interfaces between field and system level 10 Future-oriented wireless technologies 12 Data communication via Ethernet and Internet 14 Fieldbus and network-independent communication options 16 Configuration and parameter adjustment with PACTware 17 Parameter adjustment of VEGA sensors with DTM and EDD technology 18 VEGA quality management 20 Instrument overview 22 plics® – easy is better 26
  • 3. 3 The world of communication The result: information exchange, for example with HART, is not limited to setup and maintenance, but is now an integral part of trend-setting automation concepts. Fieldbus systems Profibus PA and Foundation Fieldbus are fully developed, efficient fieldbus systems. They fulfil the demand for a standardized, international fieldbus for process engineer- ing. Where previously thick cables and complex parallel wirings between field instruments and the control centre were necessary, one single cable now suffices in fieldbus systems. Data and energy are transmitted simultaneously over this generally two-wire cable, even in a hazardous area. This simplifies not only installation and commission- ing, but also later extensions or alterations. Wireless data exchange When cable connections are too costly or information from mobile plant components needs to be transmitted, then the solution is: wireless data exchange via radio network. Information from field instruments Industrial production processes today are highly automated. In order for this to work, measuring instruments have to continuously deliver up-to-date, objective information about the process to the control technology. There are different solutions for smooth communication between measuring instruments and process control: readings can be trans- mitted via cables or by means of radio technology. Analogue data transmission The analogue, 4 … 20 mA standard signal was a break- through for field instrument engineering: for the first time, instruments from different manufacturers were exchange- able and combinable. The point-to-point connections make maintenance and diagnosis possible with simple means. Digital communication The rapid development of microelectronics has also revolutionised data transmission from field instruments: microprocessors make digital communication as well as the exchange of large amounts of data between field instrument and control system possible.
  • 4. 4 Consistency through to the field device Digital communication offers the possibility of inte- grating field instruments into the automation system. Information from the field instrument can be retrieved and settings on the field instrument carried out from the control level. Fieldbus systems enable universal communication with field instruments and thus also their setup and maintenance as well as access to instrument-specific and diagnostic infor- mation. Modern remote I/O systems also fulfil these require- ments for 4 … 20 mA/HART field instruments. Communication interfaces – an overview
  • 5. 5 Standard interfaces to DCS, PLC and SCADA are integrated, as well as web servers, modem controls and notification functions via e-mail and SMS. VEGA creates connections Ethernet based communication systems in process auto- mation combine automation engineering with information technology. Signal conditioning instruments from VEGA link sensors directly, without any detours, to this infrastructure.
  • 6. 6 HART multiplexer HART multiplexers enable digital access to the configu- ration and diagnosis data of HART field instruments in case existing remote I/O systems do not allow HART communication. Coupling to the existing process control system is carried out via standardised bus interfaces (for example Profibus DP or Ethernet). HART multiplexers are therefore ideally suited for expansion and modernisation of plants with process automation. Existing instrumentation and wiring can be used■ Independent service level■ Integration into diagnosis and asset management■ systems possible Remote I/O systems Modular remote I/O systems serve for transmitting process data from safe or hazardous areas. They connect a variety of binary and analogue sensors and actuators with the control system via the bus interface (for example Profibus DP). Some types of remote I/Os can also communicate with HART-capable field instru- ments. This has the advantage that parameter data and diagnosis requests can be generated in the control system and converted into HART commands for the field instrument via the remote I/O. Simple sensor wiring■ Simple fault diagnosis in the field■ Only one communication cable to the remote I/O■ (for example Profibus DP) Remote I/O implementable in the field■ Sensor operation from the control room■ via signal line possible The classic connection of field instruments
  • 7. 7 Access to status and parameter data via HART multiplexer systems Classic connection of 4 … 20 mA sensors via remote I/O systems
  • 8. 8 Profibus PA The basis for the intrinsically safe Profibus is the physical layer specification according to IEC 61158-2 and the Profibus DP protocol. Profibus PA uses the transmission technology called MBP (Manchester Coded, Bus Powered): data and power are transmitted over the same wires, also in the Ex zone. The Profibus PA segments are connected via segment couplers or DP/PA links to the Profibus DP. Foundation Fieldbus The IEC 61158-2 transmission technology is also the basis for the Ex capable Foundation Fieldbus (FF). It differs, however, from Profibus PA when it comes to bus access method and data protocol. Compared with the master slave principle of Profibus, the FF bus access method offers a number of advantages: data can be exchanged Fieldbus communication with Profibus Communication via fieldbus systems Fieldbuses for process automation Thanks to their integrated microprocessors, measuring instruments with fieldbus technology provide additional information about the quality of the measured value and the status of the field instrument. With 4 … 20 mA connections, such functions are not available at the control level. Since the signals are processed digitally, it seems reasonable to avoid the digital-to-analogue conversion in the sensor and the analogue-to-digital conversion at the interface level and transmit the digital measure- ment signal directly. Fieldbus does exactly that. Another advantage: multiple field instruments can be connected via a single two-wire connection, which reduces wiring costs considerably.
  • 9. 9 HART HART holds a special position among the various fieldbus protocols. HART technology works primarily with the hybrid transmission method: the measured value or the process variable is usually transmitted as a 4 … 20 mA current signal via a point-to-point connec- tion. To communicate with the field instrument, a digital signal is modulated onto this analogue signal with the FSK procedure (Frequency Shift Keying). In the so-called multidrop mode, multiple field instruments can transmit their measured values digitally. Intrinsically safe supply for field instruments■ via the connection cable Up to 15 field instruments on one two-wire cable■ in multidrop mode Robust transmission technology■ Connection lengths up to 3,000 m■ directly between field instruments, which permits the construction of servo loops. This use of distributed intelligence makes decentralized automation systems possible. A direct transfer to the fast Ethernet is carried out via a linking device. Fieldbus systems Profibus PA and Foundation Fieldbus Simple and reliable two-wire connection technology■ Intrinsically safe supply for field instruments■ Low wiring costs■ Up to 32 field instruments on one segment■ (10 field instruments with Ex applications) Bus length up to 1,900 m■ Simple verification of intrinsic safety through the■ FISCO or Entity model Fieldbus communication with Foundation Fieldbus
  • 10. 10 VEGAMET for up to two sensors with current output for control functions Thanks to its functions flow and flow volume measurement as well as intelligent pump management, VEGAMET 391 is especially suitable for applications in water and sewage systems. A SIL version is available for safety-oriented appli- cations. VEGAMET 625 lends itself well for applications in which the measured values of two sensors are factored in together (differential measurement, level in pressurized containers). All settings can be conveniently carried out with PACTware and a PC via the existing interfaces. VEGASCAN 693 VEGASCAN 693 is designed for connection of up to 15 inde- pendent HART sensors (5 in Ex applications). The sensors operate in the HART multidrop mode and use a constant 4 mA supply current. Due to the simultaneous transmission of energy and communication data on only one two-wire cable, even in explosion-prone areas, the wiring costs are reduced considerably. VEGA interfaces between field and system level HART and HART multidrop 4 … 20 mA/HART sensors also allow digital retrieval of measured values. To do this, an appropriate request telegram is sent to the sensor. VEGA signal conditioning instruments use this functionality and thus avoid digital-to- analogue and analogue-to-digital conversions. The signal conditioning instrument can query all sensor features and adapt the functional range automatically. This provides a high degree of user-friendliness when standard sensors are implemented. The control level has access to all relevant field instrument information through the signal conditioning instrument. VEGAMET 391/624/625 The signal conditioning instruments VEGAMET carry out the functions: measured value processing, sensor power supply, separating barrier and gateway to Ethernet or modem. The sensor values are transmitted digitally by means of HART protocol. At the same time, the integrated display module visualizes the measuring results. The evaluation functions as well as the relay and current out- puts allow the realisation of simple control tasks.
  • 11. 11 Measured value storage with extensive trigger options and■ block-wise transmission Complete setup and commissioning with PC■ and PACTware also via the interfaces Remote parameter adjustment/remote diagnosis■ (for example PACTware) right down to the individual sensor VEGAMET and VEGASCAN provide various data evaluation options before data dispatch VEGASCAN processes the data of up to 15 sensors (5 in Ex applications) Remote data transmission with signal conditioning instruments A special feature of VEGA signal conditioning instruments is the option of remote data transmission. The instruments are equipped with a special interface for this purpose. RS232 interface: The RS232 interface is particularly suit- able for long-distance transmission of measured values via simple modem connection. External analogue, ISDN and GSM/GPRS modems are used here. Ethernet interface: By means of the Ethernet interface, the instruments can be connected directly to an existing PC network or the Ethernet infrastructure of the control system. The following functions are available: Remote data transmission/data exchange to WEB-VV■ Simple visualization with a standard browser via inte-■ grated web server Time and event-driven dispatch of e-mails and SMSs■ Direct communication with a controller or the control■ system via Modbus/TCP protocol Simple signal processing with PC via ASCII protocol■
  • 12. 12 )))))))))))))))))) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Flexibility through wireless signal transmission PLICSRADIO (short distance) With PLICSRADIO, sensors in the field can wirelessly transmit the signals over distances of up to 1,000 m. Remote parameter adjustment or remote diagnosis can also be carried out without direct wire connection. PLICSRADIO is a simple and reliable radio link for over- coming obstacles, for expanding existing plants or for integrating mobile plant components. Integrated sensor power supply■ Additional display module in the field possible■ Connection of multiple sensors■ Very low wiring costs■ Protected data transmission■ Up to 7 radio frequencies in parallel operation possible■ Future-oriented wireless technologies Wireless communication Wireless signal transmission makes the deployment of measuring instruments flexible as never before: the instruments can be mounted in inaccessible locations or on mobile system components with a minimum of installation effort. With a new plant, this means shorter servicing and shutdown periods from the very beginning. With existing plants, extensions can be quickly and unproblematically connected to existing infrastructure. Modern wireless transmission systems work extremely reliably and fulfil all industry requirements.
  • 13. 13 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ))))))))))))))))) Wireless HART The HART Communication Foundation (HCF) stand- ardises future wireless communication solutions on the basis of the HART protocol. Wireless HART sensors communicate with each other and can therefore trans- mit information serially over several hundred metres. This system is preferably used for parameter adjustment of sensors in the field as well as for diagnosis and for asset management solutions. Standardised wireless communication■ Networked communication■ Completely compatible to HART standard■ PLICSMOBILE (long distance) The PLICSMOBILE with standard SIM card can send data via a GSM/GPRS service provider. The integrated energy management system has an autonomous standby mode and sends the information in freely programmable time intervals. A low operating voltage allows the device to be supplied by an integrated rechargeable battery. Parameter adjustment is carried out via a USB interface. PLICSMOBILE is suitable for use with VEGA sensors with HART, Profibus PA or Foundation Fieldbus interface. Remote transmission of measured values■ Remote diagnosis and remote maintenance■ Data dispatch via public mobile phone network■ Quadband technology■ GSM/GPRS technology■ Power supply of the sensor■
  • 14. 14 Data communication with VEGA signal conditioning instruments Measured value transmission via e-mail Via the e-mail server integrated in the signal condition- ing instrument, current measured values can be sent at freely definable times or intervals. A report can be sent via e-mail when a level exceeds or falls below a certain value. The instrument can also send status-driven e-mails, for example when a fault occurs. Calling up measured value and status files Any http-capable software can be used to call up and view measured value files. With Excel, for example, the measured values can be read out automatically and stored as a table at user-defined intervals. The measured value and status files are available in different formats. Modern data communication with VEGA signal conditioning instruments Ethernet based communication systems today com- bine automation engineering with information technol- ogy. Beside their function as interface, devices at the interface level also assume the task of providing the field instruments with power and functioning as a bar- rier for explosion protection. VEGA signal conditioning instruments take over this gateway function between 4 … 20 mA/HART field instruments and the control system. This technology provides all the possibilities that fieldbus systems also offer. Integrated web server The available measured values can be displayed with a standard browser (for example Internet Explorer) via the web server integrated in the signal conditioning instrument. Within a company network the query is carried out via Ethernet. For remote querying, a signal conditioning instrument with RS232 interface and connected modem is implemented. Data communication via Ethernet and Internet
  • 15. 15 Simple inventory monitoring with WEB VV User-friendly visualisation, long-term data storage, exten- sive notification functions and interfaces to the most common inventory management systems – that’s WEB-VV. This modern, web technology-based VEGA software makes simple and reliable inventory control of all tank data possible both within the local network and worldwide over the Internet. The possibilities reach from visualization of levels for simple manual stock management, to completely automatic recording and further processing of stock data in inventory management systems. The basis is perfect interaction with the on-site VEGA measurement technology. Communication-capable signal conditioning instruments like VEGAMET and VEGASCAN are needed for this. If the data transmission is carried out via telephone or mobile phone network, a fixed network or radio modem is also required. When it comes to wireless data exchange, PLICSRADIO and PLICSMOBILE are perfect additions to the on-site equipment systems. History graphic of measured values Measured value graphic as bar chart WEB-VV provides supply and demand information for manufacturers and buyers
  • 16. 16 PLICSCOM – the multifunction talent The indicating and adjustment module PLICSCOM is used for measured value indication, adjustment and diagnosis. It can be mounted on any plics® instrument in four posi- tions 90° apart. Adjustment is carried out via foil keys. The structure of the menu is clearly arranged and allows simple setup and commissioning. Status messages are displayed in clear, easy-to-read text. All instrument data, such as measuring range, process fitting and seal material, can also be called up. When an instrument is exchanged, PLICSCOM ensures that the measurement loop is quickly up and running again: all sensor data is saved in PLICSCOM and with a simple keypress it can be copied into a replacement sensor. External indicating and adjustment unit VEGADIS External indication and adjustment are carried out via VEGADIS with integrated PLICSCOM. VEGADIS is connected to the sensor through a standard cable up to 50 metres long. VEGACONNECT VEGACONNECT is an interface converter used to connect communication capable VEGA instruments to the USB interface of a PC. It can also be used as a universal HART modem for sensors made by other manufacturers. An adjustment software, like PACTware with appropriate DTM, is required to set the parameters of these instruments. All available electronics versions (HART, Profibus PA, Foundation Fieldbus) are supported. HART handheld terminals HART handheld terminals enable on-site parameter adjustment of sensors. To be able to access the HART parameters of the sensors, the terminals must be connected to the sensor cable via a minimum loop resistance of 220 Ohm. On-site parameter adjustment with VEGACONNECT (DTM) and HART handheld terminal (EDD) Indication and adjustment at eye level Fieldbus and network-independent communication options
  • 17. 17 Different field instruments, one software PACTware is a manufacturer and fieldbus independent adjustment software for field instruments. Until now, several manufacturer-specific programs often had to be run in paral- lel to make use of the full range of functions of the different field instruments. PACTware makes it possible to operate any and all field instruments with only one software. In doing so, PACTware implements a uniform interface between itself, the frame program, and the individual software modules for instrument operation. This interface is called FDT (Field Device Tool); the software modules for instrument operation are called DTMs (Device Type Manager). This structure makes modern, user-friendly adjust- ment strategies possible because the adjustment interface is optimally tuned to each individual instrument. VEGA DTMs are developed according to the DTM Style Guide, which ensures that all field instruments are operated via a standard- ised adjustment interface. What is more, PACTware can communicate via HART as well as all other current fieldbus systems. Different communication DTMs are available for this purpose. These instrument and communication DTMs can be combined in any way in PACTware to meet specific requirements. Configuration and parameter adjustment with PACTware
  • 18. 18 DTM FDT Group and PACTware Consortium: advocates of FDT technology The FDT Group and the PACTware Consortium strive to establish FDT technology as a standard. In the case of the FDT Group, the focus is on the maintenance and further development of FDT technology. The PACTware Consor- tium, on the other hand, concentrates mainly on the FDT framework application. Parameter adjustment of VEGA sensors with DTM technology Parameter adjustment of VEGA sensors with DTM and EDD technology Technical comparison of DTM and EDD DTMs and EDDs are device descriptions that are needed for integrating fieldbus instruments into auto- mation systems. They follow different approaches to realize that task. EDD (Enhanced Device Description) is a textual description language that is interpreted by an application software. It is a further development of the description language previously known as DD. Different types of devices can be operated and parameterised with it. A DTM (Device Type Manager), on the other hand, is a stand-alone software with a standardised interface (FDT). The system environment ultimately determines which of the two technologies is used.
  • 19. 19 EDD Parameter adjustment of VEGA sensors with EDD technology The harmonisation and further development of the language is advanced by the common interest group EDDL Cooperation Team. To this group belong Fieldbus Foundation, Profibus User Organisation, HART Communication Foundation, OPC Foundation and the FDT Group. EDDL Cooperation Team: advocate of EDD technology HART Communication Foundation, Profibus und Foundation Fieldbus have brought together and extended their respective DDL description languages. The result is a standardised description language called Electronic Device Description Language (EDDL).
  • 20. 20 Quality in development and service VEGA pursues the objective of fulfilling all the require- ments of a simple and stable Life Cycle Management (LCM) as well as ensuring compatibility in device integra- tion. That’s why, when it comes to software and hardware development, VEGA orients itself with recommendation NE 105, “Specifications for Integrating Fieldbus Devices in Engineering Tools for Field Devices”, formulated by the NAMUR task force. VEGA also supports the “Life Cycle Policy” guideline drawn up by the FDT Group. To ensure clear and comprehensible version relation- ships, the instruments as well as the software of all VEGA components are clearly labelled and provided with version numbers. Compatibility When it develops new products or enhances existing ones, VEGA guarantees complete downward compatibility. Even new VEGA DTMs are globally downward compatible: they work with both current instrument software and with all previous software versions. Since an instrument software version is not bound to defined DTM versions, only one DTM version must be available for use on the PC. Software update:■ A newly introduced instrument software version with extended functionalities also covers the older instrument generations FDT/DTM:■ The current DTMs completely supersede older DTM versions VEGA quality management
  • 21. 21 Download VEGA software can be downloaded from the download area of the VEGA website. This area is updated daily and offers free of charge, at one central location, all software packages required for VEGA instruments. www.vega.com > Downloads > Software Certificates VEGA is an active member of the following research groups and associations: Profibus User Organisation■ Foundation Fieldbus■ HART Communication Foundation■ FDT Group■ PACTware Consortium e.V.■ All of our instruments are tested and certified by neutral institutions: HART Communication Foundation■ (HART instruments) Profibus User Organisation (Profibus instruments)■ Foundation Fieldbus (FF instruments)■ DTMs and DDs are also checked and certified by testing centres. Integration tests are regularly carried out with manufacturers of control systems. Interoperability test (HIST) The Host Interoperability System Test (HIST) is a test established by Foundation Fieldbus to assure that host systems will interoperate correctly with registered field instruments via the FF interface. VEGA sensors are listed with all established FF control system suppliers within the context of the HIST test conditions. The current list of performed HISTs can be found in the VEGA download area.
  • 22. 22 VEGAMET 391 VEGAMET 624 VEGAMET 625 VEGASCAN 693 Signal conditioning instrument for up to 15 HART sensors General level measurement and inventory recording with calibration function■ Integrated web server, time-controlled dispatch of levels via e-mail or SMS■ Signal conditioning instrument for up to 2 HART sensors with integrated level switches Extensive adjustment functions, such as e.g. scaling and linearisation■ Integrated web server, time-controlled dispatch of levels via e-mail or SMS■ Suitable for differential generation of two measuring points■ Signal conditioning instrument for continuous measurement with integrated level switches Extensive adjustment functions, such as e.g. scaling and linearisation■ Integrated web server, time-controlled dispatch of levels via e-mail or SMS■ Instrument overview Signal conditioning instrument for continuous measurement with integrated level switches Extensive adjustment functions, such as e.g. scaling and linearisation■ Integrated web server, time-controlled dispatch of levels via e-mail or SMS■ Optionally available as SIL instrument according to IEC 61508■ Sensor input: 1 x 4 … 20 mA/HART Current output: 1 x 0/4 … 20 mA Relay output: 6 x spdt or 5 x spdt, 1 x fault indication Sensor input: 1 x 4 … 20 mA/HART Current output: 3 x 0/4 … 20 mA Relay output: 3 x spdt, 1 x fault indication Sensor input: 2 x HART (Multidrop mode) Current output: 3 x 0/4 … 20 mA Relay output: 3 x spdt, 1 x fault indication Sensor input: 15 x HART or 5 x HART with Ex applications (Multidrop mode) Relay output: 1 x fault indication Interfaces: RS232 or Ethernet
  • 23. 23 VEGADIS 61 PLICSCOM PLICSMOBILE T61 VEGACONNECT 4 External indicating and adjustment unit including PLICSCOM Suitable for external measured value indication and operation of plics■ ® sensors Digital and quasi-analogue indication of measured values■ Can be mounted separate from sensor and connected with up to 50 m long cable■ Pluggable indicating and adjustment unit for plics® sensors DOT matrix display with 4-key operation■ Clear text display with graphics support■ Display of echo curves■ Mountable in 90° increments■ External radio unit for plics® sensors GSM/GPRS radio module with quadband technology■ Integrated energy management with battery supply■ Suitable for data exchange with WEB-VV■ Operation via integrated USB interface■ Interface adapter between PC and communication-capable VEGA instruments For use on PCs with USB interface■ Operated by means of DTM and adjustment program PACTware■ Particularly suitable for connecting to plics■ ® sensors Includes connection box with various connection cables and adapters■
  • 24. 24 PLICSRADIO T61/T62 PLICSRADIO R61/R62 PLICSRADIO D61 PLICSRADIO C62 PLICSRADIO T61 Version for one HART sensor PLICSRADIO T62 Version for up to 3 HART sensors, 2 digital inputs Transmitting unit for wireless communication Wireless communication for short distances up to 1,000 m■ 2.4 GHz system (license and registration free)■ Particularly suitable for connection of plics■ ® HART sensors Suitable for supplying Ex sensors in the field■ Current output: 3 x 0/4 … 20 mA Relay output: 3 x spdt, 1 x fault indication Signal conditioning instrument for the wireless communication system PLICSRADIO Standard signal conditioning instrument for 6 measuring points■ Suitable for connection of PLICSRADIO R62■ Remote query interfaces, web server, e-mail dispatch■ Indicating unit for wireless communication On-site indicating unit, PLICSCOM included■ Can be used for distances up to 1,000 m■ Operation via PLICSCOM■ PLICSRADIO R61 Version with one 4 … 20 mA current output PLICSRADIO R62 Version for use with PLICSRADIO C62 Receiving unit for wireless communication Wireless communication for short distances up to 1,000 m■ 2.4 GHz system (license and registration free)■ Indication of reception strength in PLICSCOM and DTM■ Instrument overview
  • 25. 25 MoRoS GSM/GPRS modem Accessories Switching cabinet VCCS11/VCCS14 Accessories for communication Profibus DP/PA segment couplers■ Profibus T-distributor■ Profibus PC cards■ Ethernet switch■ Assembled, ready-to-operate switching cabinet VCCS11:■ Suitable for one VEGAMET 391/624/625, VEGASCAN 693 or PLICSRADIO C62 VCCS14:■ Suitable for up to four VEGAMET 391/624/625, VEGASCAN 693 or PLICSRADIO C62 Simple integration of VEGA sensors into WEB-VV■ Free choice of communication interface■ GSM/GPRS modem for carrier rail mounting Radio unit with quadband technology■ Suitable for connection of the signal conditioning instruments■ VEGAMET 391/624/625, VEGASCAN 693 and PLICSRADIO C62 Remote access via mobile phone network■ Serial RS232 interface■ Modem-router-switch for carrier rail mounting Router functionality including 4-port switch■ Suitable for connection of the signal conditioning instruments■ VEGAMET 391/624/625, VEGASCAN 693 and PLICSRADIO C62 Connection via analogue, ISDN or GSM/GPRS modem■
  • 26. 26 The modules Every plics® instrument is assembled from several modules: the sensor is joined via a process fitting to a housing of plastic, aluminium or stainless steel. Then comes the electro- nics module, which is installed in the housing. The indicating and adjustment module PLICSCOM is located on top of the electronics, making it directly accessible after the lid is unscrewed. Anyone who has once operated a plics® instrument can operate all other plics® instruments. Easy is better plics® makes measurement technology simpler than ever before: from selecting and ordering, setup and commis- sioning, right through to maintenance and service. VEGA has thought through this “easy is better” principle consis- tently right down to the last detail. As a result, plics® is able to solve the most demanding measurement prob- lems dealing with level, switching and pressure. The plics® modular concept The idea behind plics® is simple: after an order is received, the measuring instrument is assembled from prefabricated individual components. In this way, VEGA customers get the optimal instrument for their particular application requirements – custom-made and fast. The modular principle also brings its cost advantage to bear, because these instruments are simply more cost-effective – throughout their entire life cycle. plics® – easy is better
  • 27. 27 Hydrostatic Custom- designed Hygienic fitting FlangeThread Stainless steel double chamber Plastic double chamber Aluminium double chamber Stainless steel AluminiumPlastic Level switchFoundation Fieldbus Profibus PA4 … 20 mA/ HART VEGACONNECTPLICSCOM Sensor types Process fittings Housings Electronics Indicating and adjustment module Explosion protection Ship approvals Hygienic standards Safety standards Differential pressure Process pressure Microwave barrier Capacitive VibrationGuided microwave UltrasonicRadar
  • 28. VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail info@de.vega.com www.vega.com 36235-EN-091022Marschner+Kühn Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.heattracing.co.uk www.thorneanderrick.co.uk