T.O. Plastics designs and manufactures quality thermoformed products and packaging solutions for the medical and life sciences, industrial, recreation, electronics and horticulture industries. The company excels in product design and development, offering complete in-house design, engineering, prototyping, 3D printing and tooling services, enabling our customers to meet time-to-market deadlines while maintaining flexibility for product changes.

1. CUSTOM THERMOFORMING
SOLUTIONS

2. T.O. Plastics designs and thermoforms custom plastic products, enclosures and packaging
solutions for medical, industrial and recreation applications.
We have the experience, expertise and commitment to quality to design, manufacture and
deliver your parts on time and on budget, whether you need:
COMPREHENSIVE THERMOFORMING
• Medical blister or clamshell packaging
• Static dissipative electronics packaging
• Custom electrical and electronic enclosures
• Vehicle components
• Specialty horticulture products
• Other thermoformed plastic products

3. • Certified Class 7 and Class 8 cleanrooms
• HEPA booth/ionized air cleaning
• ISO 13485:2003 and ISO 9001:2008 certified - Otsego, MN Facility
• In-line burr-free trimming, steel rule, heated forged or matched metal dies
• In-line and off-line inspection and custom packaging, labeling, pack-out and
assembly
• Thin-gauge thermoforming and heavy-gauge thermoforming from .060”-.375”
• 5-axis CNC routing
PRODUCTION CAPABILITIES

4. • Expertise in a number of plastics materials, including styrene, ABS, polyethylene,
polycarbonate (parts up to 27" x 84"), PET, PVC, acrylics, anti-static plastics, static
dissipative and conductive materials
• Custom product engineering and design, 3D printing and in-house tooling
capabilities
• Ability to read surface conductivity of parts produced
• Max mold sizes: 55"W x 82"L x 20"D and 42"W x 80"L x 34"D
• Gluing and solvent bonding
• Closed-loop production for sustainable manufacturing – extrusion of thin-gauge or
thick-gauge roll stock, thermoforming and reprocessing of scrap
PRODUCTION CAPABILITIES, CONT’D

5. We work closely with our customers to assure we meet their specific material requirements
and extrude our own roll stock to meet the demand for high-quality packaging and
thermoformed products.
We also produce made-to-order truckload quantities of high-impact polystyrene and ABS roll
stock.
IN-HOUSE SHEET EXTRUSION

6. • High-impact polystyrene (HIPS) plastic roll stock sheet
• ABS plastic roll stock sheet
• Utility or prime grade
• White, black or custom colors
• Gauges from .015" - .070"
• Roll widths from 20" - 62"
• 6" core size
• Made to order
• Truckload quantities
PLASTIC SHEET EXTRUSION CAPABILITIES

7. We have unparalleled experience in design, research and development, thermoforming,
and quality control.
We're geared to take industrial plastic packaging, custom products and enclosures from
concept and design, to tooling and manufacturing, no matter what your requirements.
INDUSTRIAL APPLICATIONS

8. Custom Plastic Enclosures & Components
• Electrical and electronic enclosures
• POP displays
• Computer housings
• Plastic dishware
• Cabinet panels
• Small engine pallets
• Agricultural components
Consumer & Electronics Packaging
• Blister packaging
• Clamshell packaging
• Tri-fold clamshells
• Electronics trays made of static
dissipative, anti-static plastics
INDUSTRIAL APPLICATIONS, CONT’D

9. We offer superior medical device and packaging thermoforming capabilities, with state-of-
the-art certified Class 7 and Class 8 cleanrooms and high-speed and technologically
advanced in-line thermoforming equipment.
We routinely run many static dissipative and conductive materials that are crucial in medical
device applications and we are capable of reading surface conductivity of the parts we
produce.
MEDICAL APPLICATIONS
Our innovative design team can
assist with all of your medical
packaging and medical device
manufacturing needs.

10. Located outside Minneapolis, Minn., in the upper Midwest, we’re well-suited to serve
the product development and thermoforming needs of the large and significant
outdoor recreation industry.
Common applications include:
• Ice fishing houses
• Snowmobiles
• ATVs
• RVs
• Ice house windows
RECREATION APPLICATIONS

11. Since 1948, we’ve been the trusted, go-to provider of custom thermoformed packaging and
products for leaders in the medical, recreational and industrial markets.
Contact us now to get the assistance you need for your next thermoforming project:
CONTACT T.O. PLASTICS TODAY
• Call (320) 558-2407
• Contact a T.O. sales rep
• Email us