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RNI No.: HARENG/2014/61357
www.thinkgrainthinkfeed.co.in
Monthly Magazine for Feed Technology
Price: 75/-Postal No. PKL-212/2018-2020
Volume 7 | Issue 1
November-2020
Publisher & Editor
Prachi Arora
prachi.a@benisonmedia.com
EDITORIAL COMMITTEE
Managing Editor
Dr. T.K. Walli
Former Head,
Dairy Cattle Nutrition, NDRI
eed manufacturing is a science that requires upgradation
which comes at a cost. Whether it is about improving
Fefficiency, experimenting with newer alternative raw
materials or producing sustainable feed, Indian feed industry has
been evolving but the pace is quite slow.
Though varying cost or availability of quality feed raw material has
been a concern for Indian feed industry for years. But does that
mean we are ready to experiment with alternatives like Insect meal?
The answer might not be straight.
The Indian feed industry has started to experiment with this newer
ingredient to find out its efficacy in poultry feed. It might take its
own course of time to be used as a regular ingredient due to
higher cost and lower availability but for the time being whatever
little quantity is produced in India is getting used in pet food
industry. Positive news is that the big players of Indian poultry
industry have already started to invest in the technology not only
as a user but as an insect meal producer.
Protenga, a known player in Asian market, shared in a recently
conducted Feed Webinar by Think Grain Think Feed on insect meal
preference by producers who want to differentiate their products
from the competitors (find out more in webinar coverage at p14).
Another sustainable animal feed producing company from the UK
turning industrial emissions into novel protein got European
Innovation Council (EIC) Accelerator funding of €2.5 million. In the
UK, and in Europe, poultry and farmed fish are usually fed on
fishmeal and soy, which is mainly imported from South America
and has a huge environmental impact. The company is developing
a new, sustainable way to produce animal feed, which reduces CO2
emissions by more than 90 percent, compared to the currently
used protein sources.
India is also bringing such innovations. A Jodhpur-based animal
nutrition startup has raised Rs 5 crore in seed funding from
Rajasthan Venture Capital Fund (RVCF) to scale its feed production
capacity and expand to newer geographies. It is establishing a new
supply chain for unconventional ingredients in the animal nutrition
sector.
So, sustainability is on the radar in the International as well as
Indian feed market.
Prachi Arora
Published by
BENISON Media: SCO 17, 2nd Floor,
Mugal Canal Market, Karnal - 132001 (Haryana)
Tel: +91 184 4047817
info@benisonmedia.com
www.thinkgrainthinkfeed.co.in
www.benisonmedia.com
Is Indian feed industry evolving?
Dr. Dinesh T. Bhosale
Former Chairman, CLFMA of India
Dr. S.P. Vinil
Poultry Expert
Mr. Amit Sachdev
Indian Representative, US Grain Council
Dr. P.E. Vijay Anand
US Soybean Export Council
Dr. Suhas Amrutkar
Subject Matter Specialist, Animal Nutrition,
MAFSU, Parbhani
Dr. SN Mohanty
Former Principal Scientist, CIFA
Dr. Meeta Punjabi Mehta
Agricultural Economist
Raghavan Sampath Kumar
Commodity Expert
Dr. Swamy Haladi
Feed Additive Expert
Dr. R Gnana Sekar
Lead Consultant, GS Dairy Farm Consulting
Dr. Suraj Amrutkar
Assistant Professor, Dept. of ILFC,
SKUAST-J, Jammu
EDITORIAL
MonthlyMagazineforFeedTechnology
Designing & Online
Marketing Head
Ashwani Verma
info@benisonmedia.com
Subscription Head
Gaurav Chander
g.chander@benisonmedia.com
Printed by: Jaiswal Printing Press | Published by: On behalf of: BENISON Media | Printed at: Chaura Bazar, Karnal-132001,
Haryana | Published at: SCO-17, 2nd Floor, Mugal Canal Market, Karnal-132001, Haryana | Editor: Prachi Arora
Prachi Arora |
Vollume 1 | Issue 10 | August 2015
Think Grain Think Feed is a monthly magazine published by BENISON Media at its office in Karnal. Editorial
policy is independent. Views expressed by authors are not necessarily those held by the editors. The
data/information provided in the magazine is sourced through various sources and the publisher considers
its sources reliable and verifies as much data as possible. However, the publisher accepts no liability for the
material herein and consequently readers using this information do so at their own risk.
Although persons and companies mentioned herein are believed to be reputable, neither BENISON Media,
nor any of its employees or contributors accept any responsibility whatsoever for such persons’ and
companies’ activities. All legal matters are subjected to Karnal Jurisdiction.
Contents
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The published material and images are sourced from various websites and newspapers, and used for information purpose only, if you have any issue, please inform us at
R&D
05
INDUSTRY THOUGHT
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020Monthly Magazine for Feed Technology
ARTICLE
18
24
INDUSTRY NEWS
Sustainable Animal feed producing
company secures European Innovation
Council (EIC) Accelerator funding
06
COVER STORY
Company using unconventional ingredients for
Animal nutrition raises seed funding from Rajasthan
Venture Capital Fund
Feed industry should expect
the unexpected
08
WEBINAR COVERAGE
10 Feed Safety – A responsibility
or compulsion?
13 Lower EU corn supply outlook due to losses in
France and Romania – USDA report
14 Outlook of Traditional and
Alternative Feed Raw Material
Success Story of Bypass Protein
Role of Probiotics for Gut
Health Management in Poultry
30 A new market intelligence and price information
for farm produce
05
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
www.benisonmedia.com
R&D
Sustainable Animal feed
producing company secures
European Innovation Council
(EIC) Accelerator funding
UK biotech company, Deep
Branch, has secured further
investment to scale up the
sustainable generation of
protein that could transform
food production and supply
chains.
Complementing the REACT-
FIRST project, the company is
turning industrial emissions
into novel protein sources for
animal feed and now, with
European Innovation Council
(EIC) Accelerator funding of
€2.5 million the company will
be able to scale up the
production process. The
funding will go towards
building a new facility at the
Netherlands-based
Brightlands Chemelot
Campus, a hub for circular
chemistry and chemical
processes, which Deep Branch
expects to be operational by
Q2 2021.
Using microbes to convert
CO2 from industrial
emissions, into a new type of
single-cell protein, Deep
Branch has developed a low
carbon animal feed with a
nutritional profile that is
comparable with fishmeal, the
gold-standard protein source
in aquafeed. However, unlike
fishmeal, the single-cell
protein can be produced
year-round, reducing the
impact of any seasonal
fluctuations in price or yield.
The REACT-FIRST project
supported by grant funding
from Innovate UK, the UK's
Innovation Agency is the first-
of-its-kind. It brings together
10 consortium partners from
industry and academia that
share a commitment to
tackling the global climate
crisis and achieving net zero
carbon emissions in the food
production industry. Extensive
research and testing will help
the partners to gather
valuable data about the cost,
digestibility, nutritional quality
and carbon footprint of the
single-cell protein.
Working with renewable
power company, Drax, as well
as a consortium of industry
leading partners, the
technology has already been
proven on a smaller scale.
This latest funding will enable
Deep Branch to scale up
increasing production to
enable animal feed
manufacturers to expedite
performance testing of the
new protein.
Deep Branch was one of only
two UK companies to be
shortlisted for the EIC
programme.
Peter Rowe, CEO of Deep
Branch, said: “In the UK, and
in Europe, poultry and farmed
fish are usually fed on
fishmeal and soy, which is
mainly imported from South
America and has a huge
environmental impact. We are
developing a new, sustainable
way of producing animal feed,
which reduces CO2 emissions
by more than 90 percent,
compared to the currently
used protein sources.
“Setting up the pilot plant
represents an important next
step in finding the perfect
recipe for new product that
meets the requirements of
feed producers. We'll be
undertaking further trials with
BioMar and AB Agri, two
leading animal feed
companies that support the
salmon and poultry farming
industries. Thanks to the EU's
Horizon 2020 research and
innovation support, we can
expand our production
capacity to match the
volumes that feed producers
need to run these trials.
“Brightlands Chemelot
Campus is the ideal location
for our Scale-Up Centre, and
there is a clear alignment
between our goals and the
facility's overall ambitions for
CO2 recycling and sustainable
hydrogen use. The industrial
site gives us the ability to
scale up quickly and has room
for a large-scale production
facility as well as the raw
materials to create Proton™.
We have access to everything
we need.”
Source: Deep Branch
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
www.benisonmedia.com
06
Company using unconventional
ingredients for Animal nutrition
raises seed funding from
Rajasthan Venture Capital Fund
CO2 emissions and creating
new jobs in establishing
unconventional feed
ingredients supply chains.
While mentioning about the
deployment of funds, Nikhil
added, “We will use the fresh
capital to set up our feed
production plants, venture
into poultry and fish
segment and scale-up food
and agri waste upcycling
capacity. We will also be
focusing to build a strong
sales team and distributor
network in Rajasthan and
Karnataka and digitize feed
transactions.”
RVCF, a venture capital firm
based out of Jaipur, is
currently investing out of its
third fund and invests in
early and growth stage
transformative companies in
Agri/Food, IT/ITES,
Healthcare, Education space
etc.
“Krimanshi has built cost-
effective nutritive feed
solutions for milch animals
all-round the year by
upcycling food waste. It is
further expanding into
poultry and aqua feeds.
Nikhil and his team are well
equipped to provide
solutions to feed the
burgeoning livestock
population in the country,"
said Gaurav Chowdhry, Vice
President at RVCF.
Source: YourStory
INDUSTRY NEWS
Krimanshi Technologies Pvt
Ltd, a Jodhpur-based animal
nutrition startup has raised
Rs 5 crore in seed funding
from Rajasthan Venture
Capital Fund (RVCF) to scale
its feed production capacity
and expand to newer
geographies.
"Animal feed sector is an
underserved market and not
much innovation has been
seen here in the past. Quality
and affordability do not go
hand in hand and hence
most dairy farmers could not
get their hands on the best
of the products. We are
trying to change this
through our deeper
understanding of animal
nutrition, chemistry and
biotechnology and are
focused to reduce the feed
costs while ensuring better
quality feeds to our livestock
farmers,” said Nikhil Bohra,
Founder and CEO of
Krimanshi.
Founded in 2015, Krimanshi
is working in animal feed
production, primarily in
dairy, and is bringing
innovation by establishing a
new supply chain for
unconventional ingredients
in the animal nutrition sector.
The startup is expanding
production capacities across
Rajasthan and Karnataka and
would also cater to the feed
market in Tamil Nadu,
Telangana, Andhra and
North East. It also claims to
have a wider economic,
social and environmental
impact, with farmers
reporting up to 20 percent
increase in milk production,
transforming agri and food
waste into nutritious cattle
which results in saving of
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020INDUSTRY THOUGHT
www.benisonmedia.com
We work in a volatile industry that is accustomed to prices spiking, however in 2020 we saw
something really unique. In a perfect storm brought on by COVID, everything spiked all at
once placing a huge amount of stress on feed industry. Feed additive prices rose very
sharply, peaked, and have since been on a far slower downward trajectory. Certain prices
have already reached pre-COVID levels, while others are very close. This return is just in time
for the expected end-of-year trend which often sees remaining stock sold off at a discount,
but if this year has taught us anything it's that we should expect the unexpected.
Feed industry should expect
the unexpected
Guy Soreq, Glowlit
08
Guy Soreq
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020COVER STORY
www.benisonmedia.com
10
With increasing feed requirement in India and lower margins, how do a feed producer ensure
Feed Safety? How the FSSAI regulations would impact the cattle feed sector? Think Grain Think
Feed interacted with different kind of players to find out the answers. Read below excerpts:
Naturally occurring feed contaminants: This class of feed contaminants is made up of toxic or
deleterious substances that are inherent constituents of animal food and that are not the result
of environmental, agricultural, industrial, or other such contaminations.
There are two classes of feed contaminants which should go under testing - some of the
mycotoxins such as aflatoxin and fumonisin, the glycosylates; and heavy metals such as lead and
cadmium.
Non-naturally occurring feed contaminants: This class of feed contaminants is made up of
industrial toxic or deleterious substances which are increased to abnormal levels in the animal
food through mishandling or other intervening acts of industries. This can be avoided by careful
handling or standardized procedures.
Categories of feed contaminants
Role of feed regulations
Feed Safety – A responsibility
or compulsion?
ImageSource:InternationalFeedIndustryFederation
11
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
www.benisonmedia.com
According to Justin Tan,
Regional Technical &
Marketing Director, Asia
Pacific at Biomin, Feed is an
integral part of the food chain
and its safety has been
recognized as a shared value
and a shared responsibility.
Feed production must thus be
subject, in a similar manner as
food production, to the
highest quality assurance
standards of integrated food
safety systems.
The most important role
played by feed regulations is
providing protection for the
consumer as well as the
regulated industry. Feed
regulations safeguard the
health of man and animals
while providing a structure for
orderly commerce. Feed
safety is a prerequisite for
animal health and welfare,
which in turn leads to food
safety and human health.
As recently as late last year,
the Food Safety and
Standards Authority of India
(FSSAI) announced that food
of animal origin, such as milk,
are often found to be non-
compliant with regulatory
standards prescribed by the
Bureau of Indian Standards
(BIS). Cattle feed is a major
source by which milk gets
contaminated with Aflatoxin
M1, a carcinogenic derivative
of the most commonly
occurring mycotoxin in Indian
livestock feed, Aflatoxin B1. A
national-level survey revealed
the presence of this highly
toxic, cancer-causing
mycotoxin in milk samples
were taken from Tamil Nadu
and several other Indian
States. The safety of cattle
feed in India can easily be
improved with more attention
being placed on optimizing
animal nutrition, focusing on
gastrointestinal health and
performance, and adopting a
proper mycotoxin risk
management strategy.
FSSAI to cater issue of
mycotoxins in Milk in India
A survey conducted by FSSAI
in October 2018 revealed that
5.7% of the milk samples were
contaminated with Aflatoxin
M1 residues beyond
permissible limits i.e. in 368
out of 6,432 tested samples.
The regulatory body is taking
steps to regulate the feed
sector as well.
”In India, there is still a lot of
room for improvement in
terms of raising standards of
feed technology, while
building upon the existing
infrastructure, to take feed
and livestock production to
the next level,” Justin said.
Justin Tan
Feed Producer ensuring
safe feed production
De Heus India ensures safe
feed production with quality
raw material for which the
company has to pay a
premium. Tanveer Malik,
Director at De Heus India
shared that during the
purchase process we
communicate quality
specifications for each raw
material along with the
purchase order with vendors.
Raw materials (RM) are
analyzed at the reception
before unloading, all the
parameters like crude protein,
fat, fiber, moisture, starch,
amino acids in some cases,
Tanveer Malik
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
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urease activity, and aflatoxin
(in high-risk RM) are checked
and if the quality meets our
standard then it is accepted
otherwise rejected. Even
during the production
process, the finish feed
samples are collected at every
one hour and analyzed, if
there is any deviation in the
quality or it is not fit to
dispatch then it is sent to RM
section for reprocessing.
According to Malik, quality is
one component in the buying
process in the animal feed
sector (especially in India) but
there are other factors which
influence the buying decision
like price, credit, supply,
availability, etc. Overall, the
percentage of farmers who
want to buy the quality feed is
quite less in the country
rather price is the most
important factor here.
“It would be a challenge for
all players to meet the
regulations as quality RM
availability itself is an issue. As
per my understanding,
around 85% of animals in
India are fed with raw material
or a mixture of a couple of
RM (home mixture) and if
feed company is implied with
quality standards as per FSSAI
regulations especially
Aflatoxin, though other
Quality feed acceptance in
India
Feed raw material should be
covered in regulation
parameters remain in control
in feed produced by bigger
players, then the cost would
increase to such an extent
that farmers might shift to
home mix. The objective
cannot be fulfilled until raw
materials also get covered in
this regulation,” Tanveer said.
“As it is well known that most
preferred feed RM in cattle
feeding is cottonseed cake
used by 90% of farmers but it
has a very high risk of
aflatoxin and gossypol, so the
impact on the feed industry
will be huge,“ he added.
wastes, etc and with possibly
new safety risks,” said Bharat
Aswani, General Manager –
FOSS India.
”Hence, feed producers must
continually monitor each of
their facilities and act swiftly
to address any feed safety
issue within their supply
chain. In addition, the
industry must be committed
to continuous improvement
in the area of feed safety
through ongoing research
and new feed technologies
and interventions,” Aswani
added.
The Indian dairy industry is
growing with a CAGR of 4-6%
for the last couple of years
and demand for cattle feed is
also increasing at the same
pace, many professional
players are entering the
market and even existing
ones are also improving their
quality to compete. It would
be difficult for smaller players
to compete.
“Based on milk production
and the number of animals in
India, the total feed
requirement is more than 100
million MT vs currently the
production is just at 12-13
million MT so there is a huge
growth opportunity for the
animal feed sector,” said
Tanveer Malik while
discussing the scope of the
cattle feed industry in India.
Future potential of cattle
feed industry in India
Risk with unconventional
feed ingredients
Though in many countries,
adequate knowledge and
sufficient awareness are
lacking to ensure feed safety
among all operators along
the whole value chain.
“New and unconventional
feed ingredients are entering
the production chain e.g.
agro-industrial by-products
(such as the ones of the
biofuel industry), insects, food
processing by-products, food
Bharat Aswani
COVER STORY
12
FEED SAFETY
Thursday, 17 December 2020, 16.00 (IST)
2nd webinar of Feed Webinar Series
For sponsorship contact : info@benisonmedia.com / +91 86074 63377
13
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
www.benisonmedia.com
European Union (EU27 + UK)
corn production for 2020/21
is estimated at 64.2 million
metric tons (mmt), down 2.5
mmt (4 percent) from last
year, according to the USDA.
USDA recently released its
November Supply/Demand
Report. Harvested area is
estimated at 8.9 million
hectares (mha), down 0.1
mha from last month, but
unchanged from last year,
and up 3 percent from the 5-
year average. Yield is
estimated at 7.23 tons per
hectare (t/ha), down 2
percent from October, down
4 percent from last year, and
down 1 percent from the 5-
year average.
Harvest is nearly finished in
the European Union,
including in the largest corn
producers of France and
Romania, where drought has
been responsible for
lowering the crop in both
countries this year. In France,
the crop is estimated to be
down 0.6 mmt from last
month to 13.8 mmt. France
has a significant amount of
irrigated corn in its
southwest that helps
mitigate yield losses. Yield is
estimated at 8.83 t/ha.
Romania is the single largest
contributing-member to EU
corn area, but with an
average yield of 4.12 t/ha,
Romania has the lowest corn
yield in the EU27. Among
other reasons, it has a low
proportion of irrigated corn
and a high normal summer
temperature, which can
quickly deplete soil moisture.
This year, drought in
Romania was most
prominent in its largest corn
producing region in the
southeast. Romania corn is
estimated at 10.7 mmt, down
0.6 mmt from last month,
and 10 percent below its
average production level.
The 2020/21 crop is
estimated to be 25 percent
below last year's record crop.
Lower EU corn supply outlook
due to losses in France and
Romania – USDA report
In October the Brazilian
government suspended the
tariffs on imports of
soybeans, soy meals and
soy oils until 15 January
2021 and on imports of
maize grain until 31 March
2021.
Normally, imports of maize
and soybeans from non-
Mercosur countries are
subject to an 8 percent
import duty, while those of
soy meals and soy oils to 6
percent and 10 percent
tariff, respectively. The
measure seeks to boost
national supplies and limit
price increases. Prices of
soy products and maize
have been increasing
sharply since end-2019,
despite the record outputs
of soybeans and maize in
2020, mainly driven by an
uptick in domestic and
export demand. The
sustained depreciation of
the national currency,
which had lost nearly 40
percent of its value over
the past 12 months as of
mid-October 2020,
supported the strong
foreign demand. Although
a further increase in
plantings of the 2021
soybeans and maize crops
is officially forecast, there
are concerns that the final
area sown may be
impacted by a delay in
planting operations on
account of adversely dry
conditions. The temporary
removal of import duties
follows other measures
(FPMA Food Policies and
GIEWS Country Brief) that
the government has taken
in the past months to tackle
the high prices of grains,
including rice and wheat.
Source: FAO
Brazil removes import tariffs on
maize and soybeans
INDUSTRY NEWS
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
www.benisonmedia.com
14
The pandemic has brought an intense shift in the way we do business and feed business is
no exception to that. New innovations are adopted in sales to adapt to the new normal of
virtual interactions. In this changing scenario, Think Grain Think Feed organized Feed
Webinar to understand the Feed raw material outlook which covered corn, soybean, soymeal
and insect protein, and was attended by 120+ participants from India and Abroad.
Mr. Jaison John, General Manager-Procurement, Suguna Foods moderated the session.
Working with the largest broiler producers in India and handling more than 70 feed mills
across the country with a daily production of 7000 tonnes. He shared the pandemic and
rumours resulted in loss of INR 25000 crore of the Indian poultry industry, though prices
have recovered but the loss won't be recovered in such a short time.
Outlook of Traditional and
Alternative Feed Raw Material
Corn market outlook
Mr. Amit Sachdev, US Grain
Council shared interesting
insights on the Corn which is
the energy provider has a
major chunk of the 70% cost
that goes into to feed for
poultry or livestock
production.
Indian corn market
The rumours of virus
transmission through chicken
consumption resulted in
demand destruction even
before the pandemic. But
slowly and gradually industry
started to move up, today it
is at par or a bit higher than
pre-COVID-19 stage. Still, the
industry is at 70% of the
capacity i.e. still have to
increase 30% to reach
normalcy. Same is with the
egg prices, it was much
lower, but at present, we are
at the same price as that of
pre-COVID-19 times.
As per projection form
government of India there is
a slighter higher area under
corn and average production
which for the previous year
was 15.7 MMT in 2019-20 is
expected to be 15.9 MMT for
2020-21. Though area under
cultivation is more in some
states but area under fodder
and silage which comes from
the same mode of corn
should also be considered.
Another factor is damage
caused in states like
Maharashtra, Gujarat and
Karnataka due to excess
rains and most recent rains
in Telangana and South
Maharashtra.
In corn export, currently,
India is exporting to
Bangladesh which is
expected to reach 0.25-0.5
MMT. There are reports of
cargoes to Vietnam and
requests are also received
from Malaysia. Also, wheat
has exported to Bangladesh
and Sri Lanka.
From first week of
September the pricing in
Bihar started to move up
which is when the export
started out. While green and
blue lines give you Barley
and Pearl Millet price – which
is selling at the same price.
Area under Maize; Production and Productivity
Source: Ministry of Ag and farmers welfare, GOI
Mr. Amit Sachdev
Mr. Jaison John
WEBINAR COVERAGE
15
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
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Wheat is still available at a
higher price and hence
Indian Poultry farmer is not
using it. But it is moving out
from certain parts. Also,
Telangana has released
remaining corn of 0.7 MMT
in the market from last year
stocks. How will it impact the
market is still unknown but it
will certainly increase the
supply of corn in the
Southern part of the country
so the pressure in this
market goes down.
That extra corn might find
new destinations if the price
remains right.
US Corn market
As per Corn balance sheet
for 2019-20 crop, the ending
stock is 50.7. Yield, area
planted and area harvested
is higher. Average production
has jumped up by at least
30MMT while the overall
supply is down. Then why
the world prices are moving
up – that's a question for
everyone. In US, domestic
demand is down, in 2019-20
total domestic use was 352
MMT, expected to be about
311 MMT in October. Export
is the key which is looking
higher at 51.9 MMT and can
further go up to 62 MMT.
World corn production is
much higher at 1.58 BT
compared to last year of 1.12
BT, another 46 MT has been
added but the area under
corn coming from Ukraine is
lower than last year.
Last year corn demand was
25.8 MMT but demand
destruction of this year
especially from the poultry
sector will reduce the
demand by about 3 MMT.
The
world ending stocks are
down from last year by an
estimation of 9 MT.
Conclusion
1. China buying feed raw
materials to fill up its
warehouses, including
Soy
2. Food inflation up in
most countries and
domestic demand
increasing
3. Production in some
countries showing a
decline; US and Ukraine
4. Logistics issues;
Argentina
5. Drop in world ending
stocks
6. LA NINA in 2020-21
(Weather conditions
point towards drought
in South America)
7. Pressure on the grain
complex – overall, be it
for food or feed – trade
is increasing
Ms. Rajini Panicker, Vice
President for Commodities,
Phillip Capital shared the
forecast for supply &
demand for the next year
with a focus on the Indian
crop The beginning stocks
from the previous season are
high, due to unprecedented
consumption 2019-20
proved to be a unique year.
Though March onwards
there is a lack season but still
small supplies of soybean
remain coming on monthly
basis which stopped from
March till April with some
Outlook of Soy and
Soymeal
Ms. Rajini Panicker
Corn Balance Sheet – October 2020
Source: USDA
Area Down
Opening Stocks Down
Production Cut
Increased supplies and
lower domestic demand
Increased exports
India Soybean Supply & Demand
Source: PhillipCapital Research
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16
amount coming to supply in
June. The slowdown in arrival
because of negligible Mandis,
and slowed crushing in 2019-
20 resulted in
Production
An increase in acreage is
observed across all major
paddy crops and soybean is no
exception to that which saw
about 6.5% increase in acreage
as the monsoon started at the
correct time in June.
Though both factors implied a
bumper crop but factors like
over rain in August, late
withdrawal of monsoon,
a supply of
about 7.1 MMT with a
carryover of 0.5 MMT from the
previous season.
potential increase YoY in
soybean.
The marketable surplus for the
soybean is estimated at 1 MT
for feed which is about 14%. In
terms of imports, a recent
trend that has been observed,
soybean coming from the
African continent. Last year the
import was close to 4 Lakh MT
while this year because of the
high-prices of soybean and
also the inhibition of some of
the participants to trade with
the Indian counterparts due to
past issues, a much lower
import of 1.5 Lakh MT is
estimated.
There is optimism in terms of
direct use of soybean in the
daily consumption and
number getting revised from
bullish number of 12 MT to 9.5
MT, the overall supply could be
higher by 13% compared to
previous year.
Even if a crop of about 8 MMT
is assumed and crushing
increase by 15% compared to
the last year then soymeal
supply would be 6.3 MMT
compared to the previous year
of 5.5 MMT i.e. a 14% increase
in supply. Despite pricing
being high, due to positive
gross crushing margins still
there is intensive crushing.
Soymeal trade is expected at
about 0.5 MT which is
unchanged from last year due
to higher prices of Indian
soymeal. This will be analysed
further.
On the domestic meal
consumption, an increase of
15% is estimated because of
improvement in broiler prices
and consumption which is
further expected to increase as
lockdown is lifted.
It is interesting to note that the
global soybean supply is
estimated to increase by 2% to
627 MMT while global
consumption is expected to
increase by 5% therefore a
drawdown on stocks can be
seen. The global soybean stock
is estimated at 88MMT which
is one of the lowest stocks in
about 5 years.
Globally a tightness is
observed despite the higher
YoY US production, there is
concern over the LANINA
prospects and its impact on
South American production.
This tightness in the global
market is also reflected in the
CBOT soybean future. This is a
5-year price chart shows the
AG prices are USD11 a bushel
which is somewhere the same
as that of prices in the year
2017. Given the fact that the
stocks are lowest in 5 years, a
FAS, USDA
Source: PhillipCapital Research
monsoon in Maharashtra even
in the month of October, pest
infestations in MP etc
impacted the production.
Though the first estimates
from SOPA was as high as 12
MMT while it could be close to
9.5 MMT. That means a 12%
exports, an incremental
increase of about 10% is
expected. Putting all this
together, a supply of 8MT for
this year vis-à-vis 7MT of last
year i.e. an increase of 13% is
expected. Which means that
despite the production
WEBINAR COVERAGE
17
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price rise can also be expected.
The same thing applies for
soymeal, the ending stocks
estimated to be lower by 3%
YoY while supply to increase by
3%.
Mr. Leonard Wein of Protenga
presented on the Insect meal,
which is a well-accepted
concept in European market
but is a new one for Indian
industry.
Why Insect as feed?
There is two-fold reason to it,
one is closing the protein gap,
an increasing population
expected to reach 10 billion by
2050, more quantity and
better-quality protein
especially the animal protein is
required. Second is reducing
the environmental impact, as
the use of soybean meal and
fish meal in animal feed have
strong environmental impact.
The key idea for insect protein
is the circular economy, the
ability to bring the nutrients
that drop out of the value
chain from primary production
in agriculture to processing to
animal farming to
consumption, insects provide
an opportunity to recycle or
upcycle those to back in the
quality nutrients into the value
chain. This process results in
reduced deforestation and
lower greenhouse gas
emission, and these proteins
have much lower footprint in
terms of space and water.
Black soldier fly is the main
attraction of this industry,
which is flourishing all across
the globe. It is nutritious and a
natural feed for poultry, fish,
and pet. It is also very suitable
for large scale industrial
production of flies with natural
An Alternative Protein -
Insect Meal
high-density i.e. it has a fast
development cycle, an
excellent concentrator of
nutrients and it is not a pest or
a vector.
Feed usage is basically focused
on two lifecycle stages which is
Larval stage and Prepupal
stage. Most commercial
companies focus on the larvae
stage. Farming insects produce
three potential products –
1. Most basic stage is live
feeders i.e. insect biomass
which can be used in feed and
traditionally used in exotics, in
pets and reptiles. But now it is
also used in poultry industry at
commercial scale as a feed
supplement for free-range
farming system and shown to
have a positive impact on
growth, health, and animal
welfare.
2. To get into a shelf-stable
format that can be traded and
sold, it has to be processed
that is into dry-insect larvae
which is sold into the pet food
industry.
3. It can be further
processed into insect protein
meal and then insect oil which
become the raw material for
formulated feed which is the
3rd level for inclusion or
substitution in diet.
Insect oil – A micro
ingredient
The second major product is
insect oil which is usually
mechanically extracted from
the insect biomass and
characterized by high lauric
acid content which plays an
important role particularly in
early nutrition as an immune
booster with easily
metabolizable energy. It also
plays an important role in
pelleting formulation to
increase the feed intake and
has shown to be very effective
in pet food as well as shrimp
feed. Because of higher princes
and low availability it cannot
substitute soybean meal or
fishmeal. But can be used as a
novel ingredient for product
differentiation.
Research shows that insect
meal increases digestibility and
feed conversion ratio in
poultry.
Mr. Leonard Wein
Source: Nutrition Technologies Data
Overview of main products
Introduction
The very concept of feeding Bypass protein to ruminants was proposed by the renowned
Australian Scientist from CSIRO, Dr. W.T. Scott in late 70s. However, when it was thought of
conducting research on this feeding technology in India, there was a lot of objection from
many quarters. Incidentally, during that period, NDRI received many foreign experts under
several International Programs. All of them without any exception totally rejected the idea of
doing research on bypass protein. The reason being the low yielding dairy animals in India
don't need bypass protein, since the microbial protein synthesized in their rumen may be
quite sufficient to take care of their protein needs. Notwithstanding the fact that during the
last 3 decades, a lot of research has been conducted on bypass protein in the different Indian
universities and research institutes, including NDDB which is the pioneer organization for the
commercialization of this feed technology in India. However, NDRI was the first research
institute to undertake research on bypass protein. In fact, it virtually delineated most of the
research aspects of this technology, and finally NDDB made it a successful commercial
technology.
During the literature search, a research paper by Satter and Slyter (1975) published in Journal
How the new perspective bypassed the earlier apprehensions on the Bypass Protein
concept?
Success Story of Bypass Protein
T. K. Walli, Former Head, Dairy Nutrition Division, NDRI, Karnal
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18
T. K. Walli
19
of Dairy Sci. (US) mentioned
that only 5 mg of
ammonia/100 ml of rumen
liquor are optimally required
for maximum protein
synthesis in the rumen. While
a series of experiments
conducted on cattle and
buffaloes fitted with rumen
cannula earlier showed that
the rumen ammonia levels
varied from above 5 to 20
mg/100 ml of rumen liquor.
Satter and Slyter (1975)
publication surprised in two
ways:
a) only a low level of
ammonia is required to
maximize protein
synthesis in rumen
b) why the ammonia level
in the rumen of cows
and buffaloes in India is
generally much higher
than actually required
for microbial protein
synthesis in rumen
After giving some thought it
was realized that under rural
conditions of the country,
grains are mostly consumed
by humans and non-edible
oilcake are fed to ruminants.
Oil cakes fed to animals are
generally highly degradable
in the rumen, with some
exceptions, and thus,
produce excess ammonia in
rumen. For efficient use of
ammonia with respect to
Amino Acid synthesis in the
rumen, a matching soluble
carbohydrate, like grains, are
required to provide CO2
after its degradation. In the
absence of sufficient
availability of carbon
skeleton as CO2, to trap
excess ammonia, ammonia
gets accumulated in the
rumen.
Since Amino Acids are like
bricks for protein synthesis,
its degradation/ conversion
to ammonia in the rumen is
akin to the production. This
excess ammonia has to be
cleared off from the rumen,
as it has no use to the
animal. The recycling of N is
least needed in such a
situation. After absorption
from the rumen, ammonia is
transported to the liver for
conversion to urea, before its
excretion through urine. But
for urea synthesis, the animal
has to spend its own energy,
thus, rather the animal has to
pay a price to clear this
ammonia.
Thus, feeding of Bypass
protein offers triple benefit
to the animal. It saves feed
protein, saves animal's own
energy and there is less urea
excretion through urine. This
last point has a bearing on
protecting the environment,
through less Nitrous Oxide
emission into the
atmosphere.
Testing the protein
degradability of several
Proteinous feeds: Several
oilseed cakes and other
proteinous feeds were
subjected to in vivo dacron
bag technique for estimation
of protein degradability and
also to calculate the RDP
(Rumen Degradable Protein)
and UDP (Undegraded
Dietary Protein) values of
these feeds. Proteins of
Mustard, rapeseed, and GN
cake are highly degradable in
the rumen, (80-85%), and
need protection. However,
proteins of Cottonseed cake,
Maize gluten meal and guar
meal are least degradable in
the rumen, are naturally
occurring Bypass Protein,
and thus do not protect.
Protein from Soybean cake
has a medium degradability
(around 50 %), and needs
protection.
Measuring the flow rates
of various Nitrogen
Fractions at Abomasun fed
Bypass Protein: A feeding
trial was conducted on 12
cow calves fitted with the
abomasal cannula. Two
groups of animals were fed
isonitrogenous diets, having
either 35 or 65% naturally
The mechanism behind the
feeding bypass protein
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20
occurring Bypass Protein in
concentrate. Flow rates at
abomasum were measured,
using chromic oxide as
digesta marker and RNA as a
microbial marker. Flow rates
of Microbial N,
Urea/Ammonia N rates/24 h
were significantly reduced on
the higher Bypass Protein
level.
However, the flow rates of
protein N, Non-Ammonia
Non-Urea N, and Amino acid
N showed significantly
higher flow rates on the
higher bypass Protein levels.
This clearly proved that when
Bypass Protein is fed to
ruminants, there is an overall
increase in the flow of Amino
Acids to the lower tract, and
thus, making more Amino
Acids available for the
absorption in the intestines
of the animal.
Methods for protection of
proteins in highly
degradable cakes: There are
two ways to protect the
proteins in highly degradable
cakes in the rumen, and to
convert these into Bypass
Protein.
Heat Treatment: Heat
treatment of oil cakes can be
done through roasting at
140 degrees C for 30
minutes. It was found that
the above time/temperature
combination was quite
sufficient to protect soybean
cake protein, having
protected its protein from
rumen degradation up to 70-
80 %. However, the problem
with this method is that it is
not a cost-effective
technology.
Formaldehyde (HCHO)
Treatment: Groundnut Cake
was subjected to HCHO
treatment using different
levels of formaldehyde, viz.
0.5, 0.8, 1.0, 1.2, and 1.5 g
HCHO/100 g cake protein.
The protein degradability in
the rumen was measured by
in vivo Dacron bag
technique. It was observed
that the level of 1.0 g
HCHO/100g of cake protein
caused 70-80 % protection
of its protein in the rumen.
Accordingly, this level was
considered as the optimum
level of HCHO for protecting
proteins from highly
degradable cakes. Formalin
is easily available in the
market in liquid form. It is
40% HCHO, and accordingly,
2.5 ml of Formalin shall
provide 1 g of HCHO.
Formalin is a cheap chemical,
thus making HCHO
treatment quite a very cheap
method of protein protection
for making it a Bypass
protein. However, at the time
of Formalin application,
precautions have to be
observed due to its volatile
and corrosive nature.
Growth trials on goat kids
fed two types of Cakes
treated with HCHO: A
growth trial was conducted
on 12 goat kids divided into
2 groups fed untreated or
HCHO treated GN Cake
(60% BPP in concentrate) for
3 months. At the end of the
trial, it was found that it gave
30-35% increase in growth
rate in the treated group
over the control group. The
Results of the Growth trial
on feeding Bypass Protein
feed conversion efficiency
was found to be much
higher in the treated group.
Similarly, in another trial
conducted on 14 goat kid,
the animals were divided
into 2 groups and fed either
untreated or HCHO treated
mustard Cake (60% BPP in
concentrate) for a period of 3
months. The result in this
experiment too was similar
as observed in kids fed
HCHO G.N. cake There was a
30-35% increase in growth in
the treated group over the
control group. Feed
conversion efficiency too was
much higher in the treated
group as in the first case.
Growth trial on buffalo
calves fed HCHO treated
G.N. Cake: Another growth
trial was conducted on 12
buffalo calves divided into 2
groups fed either untreated
GN cake or HCHO treated
GN Cake (60% BPP in
concentrate) for a period of 4
months. In this particular
experiment as well, the
growth rate recorded was
30-35% in the HCHO
treated mustard cake
group, over the control
group. The higher feed
conversion efficiency also
seen in this experiment
makes it an attractive and
cheaper technology.
Additional benefits of
HCHO treatment on both
types of cakes: HCHO
Treatment of GN Cake: After
finishing the growth trial on
kids, the Aflatoxin level was
measured in leftover
untreated and as well as
treated cake samples.
Interestingly, it was found
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22
that the aflatoxin level was 3
times more in the untreated
cake. This suggests that
apart from protecting cake
protein, HCHO treatment
does not allow the fungus to
grow on the cake. Thus, the
HCHO treatment of GN Cake
arrests the further growth of
fungi, and no further
increase in Aflatoxin level in
the cake happens, while in
the untreated cake the
fungus grew unchecked and
this increased its aflatoxin
content.
HCHO treatment of
Mustard Cake: After the
growth trial on kids, these
animals were slaughtered
and the organs were
subjected to
histopathological
examination. Results showed
that there was a massive
cellular degeneration of
most of the organs in
animals fed untreated cake,
while in the treated group all
the organs were intact. This
proved that HCHO treatment
prevents the conversion of
glucosinolate, present in the
mustard cake to thiocyanate
in the rumen. Thus, feeding
of Mustard Cake treated with
HCHO has no toxic effect on
ruminants, suggesting that
its feeding is safer in two
ways: does not cause any
organ damage to the animal
and it also prevents
Thiocynate Poisoning in
ruminants.
Some experiments on the
feeding of bypass protein
were conducted by the LPM
Effect of feeding Bypass
Protein on Reproductive
aspects of dairy animals
Division of NDRI Karnal, on
the reproductive aspects of
the animals. It demonstrated
that Bypass Protein feeding
has some positive effect on
reproduction. Because of
higher growth rate and feed
conversion efficiency, it leads
to early maturity, resulting in
a slight decrease in age at
first calving, an improved
conception rate, and a
decreased inter-calving
period in females. In addition
to that, the lower ammonia
level in circulation has a
positive effect on foetal
growth, because the higher
ammonia levels in circulation
can also cause damage to
the foetus. Furthermore, in
young bulls, due to more
supply of Amino Acids on
feeding bypass protein, it
could also lead to a better
libido as well as better
semen quality.
Effect on milk yield of
buffaloes on feeding
bypass protein: 12 lactating
buffaloes were divided into 2
groups and fed either
untreated GN cake or HCHO
treated G.N. Cake (@1g
HCHO/100g cake protein).
The bypass protein level in
the concentrate was 60% of
total protein. After 4 months
of the feeding trial, the
average milk yield in the
treated group was 12-14%
higher. The FCM yield was
still better in the treated
group because there was a
slight increase in the fat
percentage of milk from
treated cows. The increase in
fat percent after feeding
Feeding Bypass Protein to
lactating animals
Bypass Protein has been very
consistently seen in a
number of other
experiments. Perhaps the
increased Methionine supply
on feeding Bypass Protein
provides Methyl donor for
Fat synthesis, resulting in
more fat in milk.
Effect on milk yield of
goats on feeding bypass
protein: A trial on 14
lactating goats divided into
two groups was conducted.
While the control group was
fed concentrate which
contained untreated mustard
cake, the experimental group
was fed concentrate having
HCHO treated mustard cake,
forming 60% bypass protein
in the concentrate. The trend
regarding the increase in
milk yield was just similar in
the HCHO treated group as
in other experiments, along
with higher fat content, as
observed in the case of
lactating buffaloes.
Milk samples from goats fed
HCHO treated mustard cake
showed no trace of either
Formalin or Thiocyanate,
Thus, such milk is absolutely
safe for human consumption,
apart from the fact that
HCHO treatment of this cake
is also safe for animals, as
demonstrated earlier in goat
kids, through
histopathological studies.
A) Under NDRI- American
Soybean Association
Collaborative Project: A
trial was conducted on 12
Lactating Cross Bred cows
divided into two groups, fed
Effect on milk yield of
crossbred cows on feeding
bypass protein:
23
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either Roasted Soybean cake
(140 deg C for 30 Min), or
Soyabean cake as such, for 3
months, to make bypass
protein as 60% in
concentrate. At the end of
the trial, the treated group
showed 12-14% higher milk
yield than the untreated
group. Though the results
were quite encouraging, it
has been already mentioned
that this is not a cost
effective technology. As
compared to roasting, the
HCHO treatment of cake is a
much cheaper technology to
convert highly degradable oil
cakes into Bypass Protein.
B) Under NDRI-NDDB
collaborative project: A trial
was conducted at NDRI on
12 lactating crossbred cows
divided into two groups. The
experimental group was fed
Bypass Protein feed having
HCHO treated G N Cake,
while the control group was
fed feed containing
untreated G.N. cake. After
the 3 months of trial, the
increase in milk yield was
recorded to be around 13 to
14% in the group fed bypass
protein over the control
group, along with better feed
conversion efficiency and
cost-effectiveness.
Simultaneously a similar trial
was conducted by NDDB,
using the same bypass
protein feed, in the rural
areas around Anand.
However, the increase in milk
yield in the rural area was
still higher than recorded at
NDRI. The yield varied from
15-20%. After getting
convinced, then NDDB
Chairman Dr. Amrita Patel
decided to go for large scale
production of Bypass protein.
The biochemical
explanation for the
increase in milk yield:
A) Quantum of Lactose
synthesis decides the
quantum of milk to be
synthesized in
Mammary Gland
B) Lactose regulates the
osmotic pressure of
milk. More the lactose
synthesis, more amount
of water
Mammary Gland has to
suck from blood, which
increases milk volume.
C) Lactose synthesis in
Mammary Gland
depends upon the
supply of glucose, part
of which is also
converted to galactose,
for lactose synthesis.
D) More supply of glucose
to Mammary Gland,
means more Lactose
synthesis.
E) Bypass Protein feeding
provides extra supply of
AA to liver for more
Gluconeogenesis, as
propionate supply is not
sufficient, due to less
ingestion of soluble
carbohydrates.
F) Since, the other two milk
constituents viz. Protein
and Fat have to keep
pace, to match the
lactose level in milk. This
results in more Milk
Volume or in other
words more Milk yield.
The first commercial
plant for manufacture of
Bypass Protein was
commissioned at
Baroda, under Indo-
Australian Collaborative
Project in 2004.
A Special thanks to Dr W.T. Scott, the
pioneer researcher of Bypass Protein
feeding and deepest gratitude to my
Ph.D Scholars and M.Sc. students, who
have been the part of this research
journey, spread over 2 decades of
time frame.
ImageSource:DairyGlobal
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24
Introduction
Poultry rearing has become a vital economic activity in many countries. In intensive
poultry production, newly hatched chicks are more prone to infections due to the slow
normal microflora colonization in the intestine. The situation is due to less chance of
contact with their mother and acquires microflora from the environment. Due to
production pressure, the broiler chickens succumb to stresses, which adversely affects
their performance. Under such circumstances, the use of synthetic antimicrobial agents
and antibiotics help to mitigate stress and improve feed efficiency and growth.
However, with the possibility of antibiotics ceasing to be used as growth promoters in
poultry in the coming days, both consumers and manufacturers are looking for
alternatives. Europe and South Korea banned the use of antibiotics as growth promoters
since 2006 and 2012, respectively, and such a ban affects the rest of the world. For
sustainable animal production systems, the development of antibiotic alternatives is the
need of the hour. Therefore, the concept of probiotic supplementation emerges, which
is highly helpful to fill this gap.
Role of Probiotics for Gut
Health Management in Poultry
Dr. Srinivas J, Kemin Industries
ImageSource:Novozymes
25
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What is Probiotic?
Probiotics are the live
microbial feed supplement
that beneficially improves
the intestinal microbial
balance of the host animal.
The most used species with
two exceptions in probiotic
(intestinal strains)
preparations are
Lactobacillus species (L.
acidophilus, L. bulgaricus,
L. casei, L. lactis),
Streptococcus
thermophilus, Enterococcus
faecalis, Enterococcus
faecium, Bacillus subtilis,
and Bifidobacterium spp.
The exceptions are
Lactobacillus bulgaricus &
Streptococcus
thermophilus are yogurt
starter organisms.
Other types of probiotics
such as Bacillus spores
(direct-fed microbial -
DFM) can be included as
feed additives in poultry
diets due to their heat
resistant capacity and long
shelf life. Generally, Bacillus
spp. have a distinct
advantage over
Lactobacillus and
Bifidobacterium as DFM,
because Bacillus spores are
resistant to low pH, bile
salts, and other harsh
conditions encountered in
the gastric environment.
Bacillus spores promote
gut health by competitive
exclusion and produce
antimicrobial peptides that
are cytotoxic to bacterial
pathogens and reduce
symptoms associated with
enteric infectious diseases,
such as necrotic enteritis.
Some Bacillus (Bacillus
subtilis PB6) strains
produce antimicrobial
substances with broad-
spectrum activity against
various strains of
Campylobacter and
Clostridium species.
Commercially, chickens
reared to hatch in clean
incubators devoid of
organisms commonly
found in the gut. Also, shell
microbiological
contamination may
influence gut microflora
characteristics. The
hydrochloric acid (HCl)
gastric secretion that starts
at 18 days incubation has
an impact on microflora
selection. Thus, immediate
probiotic supplementation
at birth is vital in avian
species than in other
animals.
Ideal Characteristics of a
Probiotic
An ideal probiotic should
be characterized as
mentioned below.
·Source – animal/ bird
origin
·Nonpathogenic and
nontoxic
·Resistant and
persistent to stress,
processing, storage,
and gastric acid & bile
·Antimicrobial activity
·To overcome pelleting
temperatures and be
compatible with most
feed additives
·Suitable adherence
factors to attach in
intestinal epithelium or
mucus and compete
for binding sites
·Genetically stable and
viable at the high
population
Probiotic Colonization
Establishing and
maintaining healthy gut
microflora is essential,
which improves the
microbial environment of
birds' intestinal tract by
displacing harmful bacteria.
The gut is sterile in newly
hatched chicks and
acquires microflora from
the environment. Chicks
may get infected at this
time since pathogenic
microbes may multiply
faster than beneficial
bacteria. However, as the
days progress, post-hatch,
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26
the microflora stabilizes
and attains a balance
between the 'favorable' and
'harmful' bacteria. This
balance may be affected by
internal factors like stress
or surrounding
environment like infectious
pressure. At this stage, the
concept of probiotics
supplementation emerges
that is helpful for gut
microflora. Survival and
stability of the microbial
strains used, their
relationship with the host,
host health, stress,
nutritional status, dose,
usage frequency, age, and
genetics are the depending
factors for successful
colonization of probiotics.
The measured colony
forming units (CFU)
describes the increased
colonization at the beak,
and that progressed
distally to the colon. Small
intestines have anaerobes
with a population ranging
from 104 to 108 CFU/ml
(Lactobacilli, Streptococci,
and Enterobacteria). The
maximum bacterial
population, accounting for
1010 to 1013 CFU/ml, has
been recorded in the colon
and caecum.
Mechanism of Action
The probiotics work by
competitive exclusion
mechanism. Nurmi and
Rantala, et. al., 1973,
successfully demonstrated
that newly hatched chicks
develop resistance to
Salmonella colonization in
the gut by providing a
suspension of gut content
from healthy adult
chickens. Probiotics
exclude the pathogen
replication sites by
competing for the common
nutrients in the chicken
gut. Competitive exclusion
refers to the physical
blocking of opportunistic
pathogen colonization and
altering the environmental
niches within the intestinal
tract like intestinal villus
and crypts that leads to a
better immune system. The
addition of a
nonpathogenic culture by
competitive exclusion,
either single or multiple
strains, reduces the
pathogenic bacteria in the
GIT. Competitive exclusion
by probiotics includes
competition for physical
attachment sites, host
immune system
enhancement, and
production of antimicrobial
compounds like short-
chain fatty acids and
bacteriocins or colicins
from metabolic reactions.
The epithelial barrier
enhancement increases
adhesion to the intestinal
mucosa, modulation of the
immune system, and
production of antimicrobial
substances that are another
mechanism of action by
probiotics. Probiotics
showing antimicrobial
effect provides a frontline
of defense against the
adverse effects of
pathogens. For example,
Bacillus subtilis PB6 is a
natural strain isolated from
the healthy chicken gut,
shown broad-spectrum
activity against various
strains of Campylobacter
and Clostridium spp. by
producing antimicrobial
substances in vitro. Some
Lactobacillus strains inhibit
Shigella and Yersinia
virulence factors by directly
reducing their invasiveness.
Mechanism of action in
probiotics to modulate the
immune system mostly
depends on the strains of
microorganisms or bacteria
used, probiotic preparation
method, the environment
where birds reared, and the
route of administration.
Through the interaction of
host and the probiotic
cultures, many studies
observed enhancement of
both natural and specific
antibodies, interferons, or
cytokines, as well as
activation or suppression of
T-cells that lead to the
cytokine expression.
The health benefits
afforded by probiotics
include the formation of
low molecular weight
compounds (<1,000 Da),
such as organic acids, and
the production of
antibacterial substances
termed bacteriocins (>
11,000 Da). Organic acids,
acetic acid, and lactic acid
have a strong inhibitory
effect against gram-
negative bacteria, which
are the antimicrobial
compounds responsible for
the inhibitory activity of
probiotics against
pathogens.
Many Lactobacillus
produce antibacterial
peptides, including
bacteriocins and small
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020ARTICLE
www.benisonmedia.com
28
antimicrobial peptides
(AMPs). Bacteriocins
(lactacin B from L.
acidophilus) with narrow-
spectrum activity act
against closely related
bacteria. Whereas, some
bacteriocins are active
against food-borne
pathogens. The bacteriocin
mediated killing includes
the target cell destruction
by pore formation and
inhibition of cell wall
synthesis.
Probiotic Effect on
Necrotic Enteritis (NE)
Clostridium perfringens, a
gram-positive and spore-
forming anaerobe cause an
enterotoxemic disease
named necrotic enteritis
(NE). C. perfringens is
commonly found in GIT
and develops necrotic
lesions on the gut wall
resulting in the mortality of
poultry. Feed contaminated
with C. perfringens
implicates outbreaks of
necrotic enteritis in
chickens. Studies showed
that healthy chicken has a
relatively low number of C.
perfringens in GIT, while
the increase in the bacterial
concentration correlates
with the necrotic enteritis
condition.
Usage of antibiotic growth
promoters to some extent
helped in reducing the
incidences of NE. However,
isolation of antibiotic-
resistant strains of C.
perfringens from chickens,
a significant shift in
consumer attitudes,
legislation in the European
Union towards raising food
animals without drugs and
medicines led to search of
other non-antibiotic
alternatives. Kemin
formulated CLOSTAT™, an
active microbial strain to
inhibit C. perfringens,
contains a naturally
occurring strain of Bacillus
subtilis PB6 isolated from
the intestinal tract of a
healthy chicken. CLOSTAT™
is a patented proprietary
strain that is closely
associated with the
intestinal epithelium and
able to tolerate gastric and
bile conditions. The
CLOSTAT™ strain can form
spores that help in the
strains' survival during
pellet formation and for
broiler feed production.
Bacillus subtilis PB6
produces a specific
bacteriocin in the GIT that
has inhibitory activity
against pathogenic strains
of Clostridium perfringens
and Campylobacter spp;
produces specific surfactins
that have efficient anti-
inflammatory properties.
Bacillus subtilis PB6
significantly improves the
intestinal morphology,
growth performance,
carcass traits, and control
necrotic enteritis in
broilers.
Effect of Probiotics on
Immune system
Using probiotics regularly
stimulates the humoral and
cell-mediated immunity
through enhanced
production of natural
interferons/ cytokines,
increased macrophage,
lymphocyte, and natural
killer (NK) cell activity. It
upregulates oxidative burst
in heterophils and increases
immunoglobulin (IgG, IgM,
and IgA). Probiotics produce
a gut-stabilizing effect and
immune regulation through
balanced control of pro-
inflammatory and anti-
inflammatory cytokines.
Probiotics inhibit the growth
of infectious organisms by
increasing the number of
lymphocytes and lymphoid
cells in lamina propria and
intraepithelial lymphocytes
(IEL) in the small intestine.
Cell-mediated immunity
stimulation reduces the
flock mortality caused by
immunosuppressive
diseases [infectious bursal
disease (IBD), chicken
infectious anemia, reoviral
infection, Mareks' disease,
and mycotoxins] and fights
against viral infection. Their
metabolites act as
immunomodulatory agents
by activating specific and
non-specific immune
responses of chicks, which
in turn enable them to
prevent various infectious
diseases. Feeding probiotics
could improve antibody
titers against Infectious
bursal disease and
Newcastle disease (ND). By
increasing the immune
status and checking/
preventing enteric
infections (bacterial,
coccidian), probiotics could
help in alleviating the
losses due to secondary
infections in birds,
observed during viral
diseases or
immunosuppressive
07
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020
www.benisonmedia.com
29
conditions.
Probiotics enhance the
resistance of birds and
partially protect from the ill
effects on growth
associated with pathogenic
microbes. Probiotics help
to reduce the pathogenic
microbial load in the
intestine, thereby reducing
the risk of spread in the
house through fecal
contamination. A multi-
strain probiotic use in time
(before the infection sets
in) and regularly in feed
helps to prevent various
infectious agents like
bacterial, fungal, protozoan,
and viral agents.
Chickens fed with dietary
Bacillus subtilis PB6 for 28
days tend to display better
growth performance and
pronounced intestinal
morphology, including
consistent cell mitosis,
extended cell area, and
prominent villus height,
compared to those fed on a
control diet. In a challenge
study with C. perfringens, B.
subtilis PB6 supplemented
diet, broilers had significant
feed conversion ratio (FCR)
and increased intestinal villi
length between 10.88% and
30.46% over infected
control. The study
demonstrated that Bacillus
subtilis PB6
supplementation can
improve the host gut
physiology and intestinal
health in the presence of
pathogens.
Application of Probiotics
Probiotics maintain the
proper balance of beneficial
microbial population in the
intestine of birds, which is
vital for productivity,
growth, efficient feed
conversion, and
stimulation of birds'
immune mechanisms. The
mechanism of the action of
probiotics in the poultry
production system include:
competitive exclusion of
harmful bacteria/
pathogens, production of
antibacterial peptides like
bacteriocins and small
AMPs, establishing and
maintaining a healthy gut
microflora, improved
digestion, and utilization of
nutrients, decreased pH,
the release of various
antibacterial substances,
toxins neutralization,
competition for nutrients
with pathogens, reduced
ammonia production, and
immune system
stimulation. Effective
probiotic accelerates the
development of normal
microflora in chicks and
poults, improves egg
production, weight, and
size, and helps in better
poultry performance.
Conclusion
Probiotics usage helps to
improve gut health by
reducing enteric pathogens
in poultry. Probiotics act as
growth promoters,
immunostimulants, and
optimize the microflora
balance in the avian gut.
Bacillus subtilis spores can
be included as feed
additives in poultry diets
due to their remarkable
heat stability and long
shelf life. Bacillus subtilis
spores promote gut health,
not only by competitive
exclusion but also by
producing antimicrobial
peptides that are cytotoxic
to bacterial pathogens and
reduce symptoms
associated with enteric
infectious diseases, such as
necrotic enteritis. Bacillus
subtilis PB6 controls C.
perfringens induced
necrotic enteritis in broiler
birds and improves gut
health and gut integrity by
increasing the villus height
and villus height to crypt
depth ratio. Studies proved
that probiotics are a
potential alternative to
antibiotic growth
promoters used in the
poultry industry.
Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020INDUSTRY NEWS
www.benisonmedia.com
30
Farmers who would be
selling their produce at
farmgate under the recently-
enacted Farmers' Produce
Trade and Commerce
(Promotion & Facilitation)
Act 2020 will have real-time
access to prevailing
commodity prices through a
market intelligence and price
information system, which
will be up and running soon,
according to top Agriculture
Ministry sources.
One of the major
contentions of a section of
farmers protesting against
the new farm legislations
was that when an
agribusiness or processor
buys produce from farmers
in direct trade, farmers may
end up selling the produce
at low prices as they do not
have access to price
discovery.
Price discovery mechanism
“A farmer will have now four
different possibilities for
selling his or her produce.
One, farmer can sell it in
physical market, which is a
notified mandi. Second,
selling through virtual
exchanges such eNAM or
other private electronic
marketplaces. Three, a
contract agreement, where
there is a visibility of the
price. The fourth possibility is
farmer selling at the
farmgate,” the sources said.
“We are developing a market
intelligence and price
information system and a
mechanism for disseminating
this information to farmers
across the country so that
they can make an informed
choice where they want to
sell their produce. The portal
is expected to be ready in
next three to four months,”
they said adding that this is
mandated in the section 7 of
the Act. This system will be
having information all other
systems that are prevalent. It
will take inputs from physical
market, inputs from e-
trading platforms (it is
mandatory for all e-trading
platforms to share price
information on a common
portal). Similarly, as the
contracts are registered, their
information will also be
available and the fourth
element will be commodity
exchanges where even future
prices are also available,” the
sources said.
Digital info mode
The idea to capture all this
information and using an
analytical tool, make them
available to farmers to
understand what is the
prevailing price of a
particular crop of a particular
grade in the local market or
in a market in another State
or at the national level, they
added.The government plans
to disseminate the price
information through an App,
through text messages, also
make it available on the
portal as well as through
electronic displays at various
locations such as mandis,
where the farmers already
have access.
Source: Business Line
A new market intelligence
and price information for
farm produce
ImageSource:FarmTRX
Think Grain Think Feed November 2020
Think Grain Think Feed November 2020

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Think Grain Think Feed November 2020

  • 1. RNI No.: HARENG/2014/61357 www.thinkgrainthinkfeed.co.in Monthly Magazine for Feed Technology Price: 75/-Postal No. PKL-212/2018-2020 Volume 7 | Issue 1 November-2020
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  • 3. Publisher & Editor Prachi Arora prachi.a@benisonmedia.com EDITORIAL COMMITTEE Managing Editor Dr. T.K. Walli Former Head, Dairy Cattle Nutrition, NDRI eed manufacturing is a science that requires upgradation which comes at a cost. Whether it is about improving Fefficiency, experimenting with newer alternative raw materials or producing sustainable feed, Indian feed industry has been evolving but the pace is quite slow. Though varying cost or availability of quality feed raw material has been a concern for Indian feed industry for years. But does that mean we are ready to experiment with alternatives like Insect meal? The answer might not be straight. The Indian feed industry has started to experiment with this newer ingredient to find out its efficacy in poultry feed. It might take its own course of time to be used as a regular ingredient due to higher cost and lower availability but for the time being whatever little quantity is produced in India is getting used in pet food industry. Positive news is that the big players of Indian poultry industry have already started to invest in the technology not only as a user but as an insect meal producer. Protenga, a known player in Asian market, shared in a recently conducted Feed Webinar by Think Grain Think Feed on insect meal preference by producers who want to differentiate their products from the competitors (find out more in webinar coverage at p14). Another sustainable animal feed producing company from the UK turning industrial emissions into novel protein got European Innovation Council (EIC) Accelerator funding of €2.5 million. In the UK, and in Europe, poultry and farmed fish are usually fed on fishmeal and soy, which is mainly imported from South America and has a huge environmental impact. The company is developing a new, sustainable way to produce animal feed, which reduces CO2 emissions by more than 90 percent, compared to the currently used protein sources. India is also bringing such innovations. A Jodhpur-based animal nutrition startup has raised Rs 5 crore in seed funding from Rajasthan Venture Capital Fund (RVCF) to scale its feed production capacity and expand to newer geographies. It is establishing a new supply chain for unconventional ingredients in the animal nutrition sector. So, sustainability is on the radar in the International as well as Indian feed market. Prachi Arora Published by BENISON Media: SCO 17, 2nd Floor, Mugal Canal Market, Karnal - 132001 (Haryana) Tel: +91 184 4047817 info@benisonmedia.com www.thinkgrainthinkfeed.co.in www.benisonmedia.com Is Indian feed industry evolving? Dr. Dinesh T. Bhosale Former Chairman, CLFMA of India Dr. S.P. Vinil Poultry Expert Mr. Amit Sachdev Indian Representative, US Grain Council Dr. P.E. Vijay Anand US Soybean Export Council Dr. Suhas Amrutkar Subject Matter Specialist, Animal Nutrition, MAFSU, Parbhani Dr. SN Mohanty Former Principal Scientist, CIFA Dr. Meeta Punjabi Mehta Agricultural Economist Raghavan Sampath Kumar Commodity Expert Dr. Swamy Haladi Feed Additive Expert Dr. R Gnana Sekar Lead Consultant, GS Dairy Farm Consulting Dr. Suraj Amrutkar Assistant Professor, Dept. of ILFC, SKUAST-J, Jammu EDITORIAL MonthlyMagazineforFeedTechnology Designing & Online Marketing Head Ashwani Verma info@benisonmedia.com Subscription Head Gaurav Chander g.chander@benisonmedia.com
  • 4. Printed by: Jaiswal Printing Press | Published by: On behalf of: BENISON Media | Printed at: Chaura Bazar, Karnal-132001, Haryana | Published at: SCO-17, 2nd Floor, Mugal Canal Market, Karnal-132001, Haryana | Editor: Prachi Arora Prachi Arora | Vollume 1 | Issue 10 | August 2015 Think Grain Think Feed is a monthly magazine published by BENISON Media at its office in Karnal. Editorial policy is independent. Views expressed by authors are not necessarily those held by the editors. The data/information provided in the magazine is sourced through various sources and the publisher considers its sources reliable and verifies as much data as possible. However, the publisher accepts no liability for the material herein and consequently readers using this information do so at their own risk. Although persons and companies mentioned herein are believed to be reputable, neither BENISON Media, nor any of its employees or contributors accept any responsibility whatsoever for such persons’ and companies’ activities. All legal matters are subjected to Karnal Jurisdiction. Contents SUBSCRIPTION INFORMATION: Simple Post Courier Overseas One Year : INR 1200 INR 1800 USD 300 Three Year : INR 3300 INR 4800 USD 900 Five Year : INR 5200 INR 6500 USD 1500 Disclaimer : info@thinkgrainthinkfeed.co.in. BENISON Media or Think Grain Think Feed is not liable for any claim prior to written information. The published material and images are sourced from various websites and newspapers, and used for information purpose only, if you have any issue, please inform us at R&D 05 INDUSTRY THOUGHT Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020Monthly Magazine for Feed Technology ARTICLE 18 24 INDUSTRY NEWS Sustainable Animal feed producing company secures European Innovation Council (EIC) Accelerator funding 06 COVER STORY Company using unconventional ingredients for Animal nutrition raises seed funding from Rajasthan Venture Capital Fund Feed industry should expect the unexpected 08 WEBINAR COVERAGE 10 Feed Safety – A responsibility or compulsion? 13 Lower EU corn supply outlook due to losses in France and Romania – USDA report 14 Outlook of Traditional and Alternative Feed Raw Material Success Story of Bypass Protein Role of Probiotics for Gut Health Management in Poultry 30 A new market intelligence and price information for farm produce
  • 5. 05 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com R&D Sustainable Animal feed producing company secures European Innovation Council (EIC) Accelerator funding UK biotech company, Deep Branch, has secured further investment to scale up the sustainable generation of protein that could transform food production and supply chains. Complementing the REACT- FIRST project, the company is turning industrial emissions into novel protein sources for animal feed and now, with European Innovation Council (EIC) Accelerator funding of €2.5 million the company will be able to scale up the production process. The funding will go towards building a new facility at the Netherlands-based Brightlands Chemelot Campus, a hub for circular chemistry and chemical processes, which Deep Branch expects to be operational by Q2 2021. Using microbes to convert CO2 from industrial emissions, into a new type of single-cell protein, Deep Branch has developed a low carbon animal feed with a nutritional profile that is comparable with fishmeal, the gold-standard protein source in aquafeed. However, unlike fishmeal, the single-cell protein can be produced year-round, reducing the impact of any seasonal fluctuations in price or yield. The REACT-FIRST project supported by grant funding from Innovate UK, the UK's Innovation Agency is the first- of-its-kind. It brings together 10 consortium partners from industry and academia that share a commitment to tackling the global climate crisis and achieving net zero carbon emissions in the food production industry. Extensive research and testing will help the partners to gather valuable data about the cost, digestibility, nutritional quality and carbon footprint of the single-cell protein. Working with renewable power company, Drax, as well as a consortium of industry leading partners, the technology has already been proven on a smaller scale. This latest funding will enable Deep Branch to scale up increasing production to enable animal feed manufacturers to expedite performance testing of the new protein. Deep Branch was one of only two UK companies to be shortlisted for the EIC programme. Peter Rowe, CEO of Deep Branch, said: “In the UK, and in Europe, poultry and farmed fish are usually fed on fishmeal and soy, which is mainly imported from South America and has a huge environmental impact. We are developing a new, sustainable way of producing animal feed, which reduces CO2 emissions by more than 90 percent, compared to the currently used protein sources. “Setting up the pilot plant represents an important next step in finding the perfect recipe for new product that meets the requirements of feed producers. We'll be undertaking further trials with BioMar and AB Agri, two leading animal feed companies that support the salmon and poultry farming industries. Thanks to the EU's Horizon 2020 research and innovation support, we can expand our production capacity to match the volumes that feed producers need to run these trials. “Brightlands Chemelot Campus is the ideal location for our Scale-Up Centre, and there is a clear alignment between our goals and the facility's overall ambitions for CO2 recycling and sustainable hydrogen use. The industrial site gives us the ability to scale up quickly and has room for a large-scale production facility as well as the raw materials to create Proton™. We have access to everything we need.” Source: Deep Branch
  • 6. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com 06 Company using unconventional ingredients for Animal nutrition raises seed funding from Rajasthan Venture Capital Fund CO2 emissions and creating new jobs in establishing unconventional feed ingredients supply chains. While mentioning about the deployment of funds, Nikhil added, “We will use the fresh capital to set up our feed production plants, venture into poultry and fish segment and scale-up food and agri waste upcycling capacity. We will also be focusing to build a strong sales team and distributor network in Rajasthan and Karnataka and digitize feed transactions.” RVCF, a venture capital firm based out of Jaipur, is currently investing out of its third fund and invests in early and growth stage transformative companies in Agri/Food, IT/ITES, Healthcare, Education space etc. “Krimanshi has built cost- effective nutritive feed solutions for milch animals all-round the year by upcycling food waste. It is further expanding into poultry and aqua feeds. Nikhil and his team are well equipped to provide solutions to feed the burgeoning livestock population in the country," said Gaurav Chowdhry, Vice President at RVCF. Source: YourStory INDUSTRY NEWS Krimanshi Technologies Pvt Ltd, a Jodhpur-based animal nutrition startup has raised Rs 5 crore in seed funding from Rajasthan Venture Capital Fund (RVCF) to scale its feed production capacity and expand to newer geographies. "Animal feed sector is an underserved market and not much innovation has been seen here in the past. Quality and affordability do not go hand in hand and hence most dairy farmers could not get their hands on the best of the products. We are trying to change this through our deeper understanding of animal nutrition, chemistry and biotechnology and are focused to reduce the feed costs while ensuring better quality feeds to our livestock farmers,” said Nikhil Bohra, Founder and CEO of Krimanshi. Founded in 2015, Krimanshi is working in animal feed production, primarily in dairy, and is bringing innovation by establishing a new supply chain for unconventional ingredients in the animal nutrition sector. The startup is expanding production capacities across Rajasthan and Karnataka and would also cater to the feed market in Tamil Nadu, Telangana, Andhra and North East. It also claims to have a wider economic, social and environmental impact, with farmers reporting up to 20 percent increase in milk production, transforming agri and food waste into nutritious cattle which results in saving of
  • 7.
  • 8. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020INDUSTRY THOUGHT www.benisonmedia.com We work in a volatile industry that is accustomed to prices spiking, however in 2020 we saw something really unique. In a perfect storm brought on by COVID, everything spiked all at once placing a huge amount of stress on feed industry. Feed additive prices rose very sharply, peaked, and have since been on a far slower downward trajectory. Certain prices have already reached pre-COVID levels, while others are very close. This return is just in time for the expected end-of-year trend which often sees remaining stock sold off at a discount, but if this year has taught us anything it's that we should expect the unexpected. Feed industry should expect the unexpected Guy Soreq, Glowlit 08 Guy Soreq
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  • 10. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020COVER STORY www.benisonmedia.com 10 With increasing feed requirement in India and lower margins, how do a feed producer ensure Feed Safety? How the FSSAI regulations would impact the cattle feed sector? Think Grain Think Feed interacted with different kind of players to find out the answers. Read below excerpts: Naturally occurring feed contaminants: This class of feed contaminants is made up of toxic or deleterious substances that are inherent constituents of animal food and that are not the result of environmental, agricultural, industrial, or other such contaminations. There are two classes of feed contaminants which should go under testing - some of the mycotoxins such as aflatoxin and fumonisin, the glycosylates; and heavy metals such as lead and cadmium. Non-naturally occurring feed contaminants: This class of feed contaminants is made up of industrial toxic or deleterious substances which are increased to abnormal levels in the animal food through mishandling or other intervening acts of industries. This can be avoided by careful handling or standardized procedures. Categories of feed contaminants Role of feed regulations Feed Safety – A responsibility or compulsion? ImageSource:InternationalFeedIndustryFederation
  • 11. 11 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com According to Justin Tan, Regional Technical & Marketing Director, Asia Pacific at Biomin, Feed is an integral part of the food chain and its safety has been recognized as a shared value and a shared responsibility. Feed production must thus be subject, in a similar manner as food production, to the highest quality assurance standards of integrated food safety systems. The most important role played by feed regulations is providing protection for the consumer as well as the regulated industry. Feed regulations safeguard the health of man and animals while providing a structure for orderly commerce. Feed safety is a prerequisite for animal health and welfare, which in turn leads to food safety and human health. As recently as late last year, the Food Safety and Standards Authority of India (FSSAI) announced that food of animal origin, such as milk, are often found to be non- compliant with regulatory standards prescribed by the Bureau of Indian Standards (BIS). Cattle feed is a major source by which milk gets contaminated with Aflatoxin M1, a carcinogenic derivative of the most commonly occurring mycotoxin in Indian livestock feed, Aflatoxin B1. A national-level survey revealed the presence of this highly toxic, cancer-causing mycotoxin in milk samples were taken from Tamil Nadu and several other Indian States. The safety of cattle feed in India can easily be improved with more attention being placed on optimizing animal nutrition, focusing on gastrointestinal health and performance, and adopting a proper mycotoxin risk management strategy. FSSAI to cater issue of mycotoxins in Milk in India A survey conducted by FSSAI in October 2018 revealed that 5.7% of the milk samples were contaminated with Aflatoxin M1 residues beyond permissible limits i.e. in 368 out of 6,432 tested samples. The regulatory body is taking steps to regulate the feed sector as well. ”In India, there is still a lot of room for improvement in terms of raising standards of feed technology, while building upon the existing infrastructure, to take feed and livestock production to the next level,” Justin said. Justin Tan Feed Producer ensuring safe feed production De Heus India ensures safe feed production with quality raw material for which the company has to pay a premium. Tanveer Malik, Director at De Heus India shared that during the purchase process we communicate quality specifications for each raw material along with the purchase order with vendors. Raw materials (RM) are analyzed at the reception before unloading, all the parameters like crude protein, fat, fiber, moisture, starch, amino acids in some cases, Tanveer Malik
  • 12. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com urease activity, and aflatoxin (in high-risk RM) are checked and if the quality meets our standard then it is accepted otherwise rejected. Even during the production process, the finish feed samples are collected at every one hour and analyzed, if there is any deviation in the quality or it is not fit to dispatch then it is sent to RM section for reprocessing. According to Malik, quality is one component in the buying process in the animal feed sector (especially in India) but there are other factors which influence the buying decision like price, credit, supply, availability, etc. Overall, the percentage of farmers who want to buy the quality feed is quite less in the country rather price is the most important factor here. “It would be a challenge for all players to meet the regulations as quality RM availability itself is an issue. As per my understanding, around 85% of animals in India are fed with raw material or a mixture of a couple of RM (home mixture) and if feed company is implied with quality standards as per FSSAI regulations especially Aflatoxin, though other Quality feed acceptance in India Feed raw material should be covered in regulation parameters remain in control in feed produced by bigger players, then the cost would increase to such an extent that farmers might shift to home mix. The objective cannot be fulfilled until raw materials also get covered in this regulation,” Tanveer said. “As it is well known that most preferred feed RM in cattle feeding is cottonseed cake used by 90% of farmers but it has a very high risk of aflatoxin and gossypol, so the impact on the feed industry will be huge,“ he added. wastes, etc and with possibly new safety risks,” said Bharat Aswani, General Manager – FOSS India. ”Hence, feed producers must continually monitor each of their facilities and act swiftly to address any feed safety issue within their supply chain. In addition, the industry must be committed to continuous improvement in the area of feed safety through ongoing research and new feed technologies and interventions,” Aswani added. The Indian dairy industry is growing with a CAGR of 4-6% for the last couple of years and demand for cattle feed is also increasing at the same pace, many professional players are entering the market and even existing ones are also improving their quality to compete. It would be difficult for smaller players to compete. “Based on milk production and the number of animals in India, the total feed requirement is more than 100 million MT vs currently the production is just at 12-13 million MT so there is a huge growth opportunity for the animal feed sector,” said Tanveer Malik while discussing the scope of the cattle feed industry in India. Future potential of cattle feed industry in India Risk with unconventional feed ingredients Though in many countries, adequate knowledge and sufficient awareness are lacking to ensure feed safety among all operators along the whole value chain. “New and unconventional feed ingredients are entering the production chain e.g. agro-industrial by-products (such as the ones of the biofuel industry), insects, food processing by-products, food Bharat Aswani COVER STORY 12 FEED SAFETY Thursday, 17 December 2020, 16.00 (IST) 2nd webinar of Feed Webinar Series For sponsorship contact : info@benisonmedia.com / +91 86074 63377
  • 13. 13 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com European Union (EU27 + UK) corn production for 2020/21 is estimated at 64.2 million metric tons (mmt), down 2.5 mmt (4 percent) from last year, according to the USDA. USDA recently released its November Supply/Demand Report. Harvested area is estimated at 8.9 million hectares (mha), down 0.1 mha from last month, but unchanged from last year, and up 3 percent from the 5- year average. Yield is estimated at 7.23 tons per hectare (t/ha), down 2 percent from October, down 4 percent from last year, and down 1 percent from the 5- year average. Harvest is nearly finished in the European Union, including in the largest corn producers of France and Romania, where drought has been responsible for lowering the crop in both countries this year. In France, the crop is estimated to be down 0.6 mmt from last month to 13.8 mmt. France has a significant amount of irrigated corn in its southwest that helps mitigate yield losses. Yield is estimated at 8.83 t/ha. Romania is the single largest contributing-member to EU corn area, but with an average yield of 4.12 t/ha, Romania has the lowest corn yield in the EU27. Among other reasons, it has a low proportion of irrigated corn and a high normal summer temperature, which can quickly deplete soil moisture. This year, drought in Romania was most prominent in its largest corn producing region in the southeast. Romania corn is estimated at 10.7 mmt, down 0.6 mmt from last month, and 10 percent below its average production level. The 2020/21 crop is estimated to be 25 percent below last year's record crop. Lower EU corn supply outlook due to losses in France and Romania – USDA report In October the Brazilian government suspended the tariffs on imports of soybeans, soy meals and soy oils until 15 January 2021 and on imports of maize grain until 31 March 2021. Normally, imports of maize and soybeans from non- Mercosur countries are subject to an 8 percent import duty, while those of soy meals and soy oils to 6 percent and 10 percent tariff, respectively. The measure seeks to boost national supplies and limit price increases. Prices of soy products and maize have been increasing sharply since end-2019, despite the record outputs of soybeans and maize in 2020, mainly driven by an uptick in domestic and export demand. The sustained depreciation of the national currency, which had lost nearly 40 percent of its value over the past 12 months as of mid-October 2020, supported the strong foreign demand. Although a further increase in plantings of the 2021 soybeans and maize crops is officially forecast, there are concerns that the final area sown may be impacted by a delay in planting operations on account of adversely dry conditions. The temporary removal of import duties follows other measures (FPMA Food Policies and GIEWS Country Brief) that the government has taken in the past months to tackle the high prices of grains, including rice and wheat. Source: FAO Brazil removes import tariffs on maize and soybeans INDUSTRY NEWS
  • 14. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com 14 The pandemic has brought an intense shift in the way we do business and feed business is no exception to that. New innovations are adopted in sales to adapt to the new normal of virtual interactions. In this changing scenario, Think Grain Think Feed organized Feed Webinar to understand the Feed raw material outlook which covered corn, soybean, soymeal and insect protein, and was attended by 120+ participants from India and Abroad. Mr. Jaison John, General Manager-Procurement, Suguna Foods moderated the session. Working with the largest broiler producers in India and handling more than 70 feed mills across the country with a daily production of 7000 tonnes. He shared the pandemic and rumours resulted in loss of INR 25000 crore of the Indian poultry industry, though prices have recovered but the loss won't be recovered in such a short time. Outlook of Traditional and Alternative Feed Raw Material Corn market outlook Mr. Amit Sachdev, US Grain Council shared interesting insights on the Corn which is the energy provider has a major chunk of the 70% cost that goes into to feed for poultry or livestock production. Indian corn market The rumours of virus transmission through chicken consumption resulted in demand destruction even before the pandemic. But slowly and gradually industry started to move up, today it is at par or a bit higher than pre-COVID-19 stage. Still, the industry is at 70% of the capacity i.e. still have to increase 30% to reach normalcy. Same is with the egg prices, it was much lower, but at present, we are at the same price as that of pre-COVID-19 times. As per projection form government of India there is a slighter higher area under corn and average production which for the previous year was 15.7 MMT in 2019-20 is expected to be 15.9 MMT for 2020-21. Though area under cultivation is more in some states but area under fodder and silage which comes from the same mode of corn should also be considered. Another factor is damage caused in states like Maharashtra, Gujarat and Karnataka due to excess rains and most recent rains in Telangana and South Maharashtra. In corn export, currently, India is exporting to Bangladesh which is expected to reach 0.25-0.5 MMT. There are reports of cargoes to Vietnam and requests are also received from Malaysia. Also, wheat has exported to Bangladesh and Sri Lanka. From first week of September the pricing in Bihar started to move up which is when the export started out. While green and blue lines give you Barley and Pearl Millet price – which is selling at the same price. Area under Maize; Production and Productivity Source: Ministry of Ag and farmers welfare, GOI Mr. Amit Sachdev Mr. Jaison John WEBINAR COVERAGE
  • 15. 15 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com Wheat is still available at a higher price and hence Indian Poultry farmer is not using it. But it is moving out from certain parts. Also, Telangana has released remaining corn of 0.7 MMT in the market from last year stocks. How will it impact the market is still unknown but it will certainly increase the supply of corn in the Southern part of the country so the pressure in this market goes down. That extra corn might find new destinations if the price remains right. US Corn market As per Corn balance sheet for 2019-20 crop, the ending stock is 50.7. Yield, area planted and area harvested is higher. Average production has jumped up by at least 30MMT while the overall supply is down. Then why the world prices are moving up – that's a question for everyone. In US, domestic demand is down, in 2019-20 total domestic use was 352 MMT, expected to be about 311 MMT in October. Export is the key which is looking higher at 51.9 MMT and can further go up to 62 MMT. World corn production is much higher at 1.58 BT compared to last year of 1.12 BT, another 46 MT has been added but the area under corn coming from Ukraine is lower than last year. Last year corn demand was 25.8 MMT but demand destruction of this year especially from the poultry sector will reduce the demand by about 3 MMT. The world ending stocks are down from last year by an estimation of 9 MT. Conclusion 1. China buying feed raw materials to fill up its warehouses, including Soy 2. Food inflation up in most countries and domestic demand increasing 3. Production in some countries showing a decline; US and Ukraine 4. Logistics issues; Argentina 5. Drop in world ending stocks 6. LA NINA in 2020-21 (Weather conditions point towards drought in South America) 7. Pressure on the grain complex – overall, be it for food or feed – trade is increasing Ms. Rajini Panicker, Vice President for Commodities, Phillip Capital shared the forecast for supply & demand for the next year with a focus on the Indian crop The beginning stocks from the previous season are high, due to unprecedented consumption 2019-20 proved to be a unique year. Though March onwards there is a lack season but still small supplies of soybean remain coming on monthly basis which stopped from March till April with some Outlook of Soy and Soymeal Ms. Rajini Panicker Corn Balance Sheet – October 2020 Source: USDA Area Down Opening Stocks Down Production Cut Increased supplies and lower domestic demand Increased exports India Soybean Supply & Demand Source: PhillipCapital Research
  • 16. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com 16 amount coming to supply in June. The slowdown in arrival because of negligible Mandis, and slowed crushing in 2019- 20 resulted in Production An increase in acreage is observed across all major paddy crops and soybean is no exception to that which saw about 6.5% increase in acreage as the monsoon started at the correct time in June. Though both factors implied a bumper crop but factors like over rain in August, late withdrawal of monsoon, a supply of about 7.1 MMT with a carryover of 0.5 MMT from the previous season. potential increase YoY in soybean. The marketable surplus for the soybean is estimated at 1 MT for feed which is about 14%. In terms of imports, a recent trend that has been observed, soybean coming from the African continent. Last year the import was close to 4 Lakh MT while this year because of the high-prices of soybean and also the inhibition of some of the participants to trade with the Indian counterparts due to past issues, a much lower import of 1.5 Lakh MT is estimated. There is optimism in terms of direct use of soybean in the daily consumption and number getting revised from bullish number of 12 MT to 9.5 MT, the overall supply could be higher by 13% compared to previous year. Even if a crop of about 8 MMT is assumed and crushing increase by 15% compared to the last year then soymeal supply would be 6.3 MMT compared to the previous year of 5.5 MMT i.e. a 14% increase in supply. Despite pricing being high, due to positive gross crushing margins still there is intensive crushing. Soymeal trade is expected at about 0.5 MT which is unchanged from last year due to higher prices of Indian soymeal. This will be analysed further. On the domestic meal consumption, an increase of 15% is estimated because of improvement in broiler prices and consumption which is further expected to increase as lockdown is lifted. It is interesting to note that the global soybean supply is estimated to increase by 2% to 627 MMT while global consumption is expected to increase by 5% therefore a drawdown on stocks can be seen. The global soybean stock is estimated at 88MMT which is one of the lowest stocks in about 5 years. Globally a tightness is observed despite the higher YoY US production, there is concern over the LANINA prospects and its impact on South American production. This tightness in the global market is also reflected in the CBOT soybean future. This is a 5-year price chart shows the AG prices are USD11 a bushel which is somewhere the same as that of prices in the year 2017. Given the fact that the stocks are lowest in 5 years, a FAS, USDA Source: PhillipCapital Research monsoon in Maharashtra even in the month of October, pest infestations in MP etc impacted the production. Though the first estimates from SOPA was as high as 12 MMT while it could be close to 9.5 MMT. That means a 12% exports, an incremental increase of about 10% is expected. Putting all this together, a supply of 8MT for this year vis-à-vis 7MT of last year i.e. an increase of 13% is expected. Which means that despite the production WEBINAR COVERAGE
  • 17. 17 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com price rise can also be expected. The same thing applies for soymeal, the ending stocks estimated to be lower by 3% YoY while supply to increase by 3%. Mr. Leonard Wein of Protenga presented on the Insect meal, which is a well-accepted concept in European market but is a new one for Indian industry. Why Insect as feed? There is two-fold reason to it, one is closing the protein gap, an increasing population expected to reach 10 billion by 2050, more quantity and better-quality protein especially the animal protein is required. Second is reducing the environmental impact, as the use of soybean meal and fish meal in animal feed have strong environmental impact. The key idea for insect protein is the circular economy, the ability to bring the nutrients that drop out of the value chain from primary production in agriculture to processing to animal farming to consumption, insects provide an opportunity to recycle or upcycle those to back in the quality nutrients into the value chain. This process results in reduced deforestation and lower greenhouse gas emission, and these proteins have much lower footprint in terms of space and water. Black soldier fly is the main attraction of this industry, which is flourishing all across the globe. It is nutritious and a natural feed for poultry, fish, and pet. It is also very suitable for large scale industrial production of flies with natural An Alternative Protein - Insect Meal high-density i.e. it has a fast development cycle, an excellent concentrator of nutrients and it is not a pest or a vector. Feed usage is basically focused on two lifecycle stages which is Larval stage and Prepupal stage. Most commercial companies focus on the larvae stage. Farming insects produce three potential products – 1. Most basic stage is live feeders i.e. insect biomass which can be used in feed and traditionally used in exotics, in pets and reptiles. But now it is also used in poultry industry at commercial scale as a feed supplement for free-range farming system and shown to have a positive impact on growth, health, and animal welfare. 2. To get into a shelf-stable format that can be traded and sold, it has to be processed that is into dry-insect larvae which is sold into the pet food industry. 3. It can be further processed into insect protein meal and then insect oil which become the raw material for formulated feed which is the 3rd level for inclusion or substitution in diet. Insect oil – A micro ingredient The second major product is insect oil which is usually mechanically extracted from the insect biomass and characterized by high lauric acid content which plays an important role particularly in early nutrition as an immune booster with easily metabolizable energy. It also plays an important role in pelleting formulation to increase the feed intake and has shown to be very effective in pet food as well as shrimp feed. Because of higher princes and low availability it cannot substitute soybean meal or fishmeal. But can be used as a novel ingredient for product differentiation. Research shows that insect meal increases digestibility and feed conversion ratio in poultry. Mr. Leonard Wein Source: Nutrition Technologies Data Overview of main products
  • 18. Introduction The very concept of feeding Bypass protein to ruminants was proposed by the renowned Australian Scientist from CSIRO, Dr. W.T. Scott in late 70s. However, when it was thought of conducting research on this feeding technology in India, there was a lot of objection from many quarters. Incidentally, during that period, NDRI received many foreign experts under several International Programs. All of them without any exception totally rejected the idea of doing research on bypass protein. The reason being the low yielding dairy animals in India don't need bypass protein, since the microbial protein synthesized in their rumen may be quite sufficient to take care of their protein needs. Notwithstanding the fact that during the last 3 decades, a lot of research has been conducted on bypass protein in the different Indian universities and research institutes, including NDDB which is the pioneer organization for the commercialization of this feed technology in India. However, NDRI was the first research institute to undertake research on bypass protein. In fact, it virtually delineated most of the research aspects of this technology, and finally NDDB made it a successful commercial technology. During the literature search, a research paper by Satter and Slyter (1975) published in Journal How the new perspective bypassed the earlier apprehensions on the Bypass Protein concept? Success Story of Bypass Protein T. K. Walli, Former Head, Dairy Nutrition Division, NDRI, Karnal Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020ARTICLE www.benisonmedia.com 18 T. K. Walli
  • 19. 19 of Dairy Sci. (US) mentioned that only 5 mg of ammonia/100 ml of rumen liquor are optimally required for maximum protein synthesis in the rumen. While a series of experiments conducted on cattle and buffaloes fitted with rumen cannula earlier showed that the rumen ammonia levels varied from above 5 to 20 mg/100 ml of rumen liquor. Satter and Slyter (1975) publication surprised in two ways: a) only a low level of ammonia is required to maximize protein synthesis in rumen b) why the ammonia level in the rumen of cows and buffaloes in India is generally much higher than actually required for microbial protein synthesis in rumen After giving some thought it was realized that under rural conditions of the country, grains are mostly consumed by humans and non-edible oilcake are fed to ruminants. Oil cakes fed to animals are generally highly degradable in the rumen, with some exceptions, and thus, produce excess ammonia in rumen. For efficient use of ammonia with respect to Amino Acid synthesis in the rumen, a matching soluble carbohydrate, like grains, are required to provide CO2 after its degradation. In the absence of sufficient availability of carbon skeleton as CO2, to trap excess ammonia, ammonia gets accumulated in the rumen. Since Amino Acids are like bricks for protein synthesis, its degradation/ conversion to ammonia in the rumen is akin to the production. This excess ammonia has to be cleared off from the rumen, as it has no use to the animal. The recycling of N is least needed in such a situation. After absorption from the rumen, ammonia is transported to the liver for conversion to urea, before its excretion through urine. But for urea synthesis, the animal has to spend its own energy, thus, rather the animal has to pay a price to clear this ammonia. Thus, feeding of Bypass protein offers triple benefit to the animal. It saves feed protein, saves animal's own energy and there is less urea excretion through urine. This last point has a bearing on protecting the environment, through less Nitrous Oxide emission into the atmosphere. Testing the protein degradability of several Proteinous feeds: Several oilseed cakes and other proteinous feeds were subjected to in vivo dacron bag technique for estimation of protein degradability and also to calculate the RDP (Rumen Degradable Protein) and UDP (Undegraded Dietary Protein) values of these feeds. Proteins of Mustard, rapeseed, and GN cake are highly degradable in the rumen, (80-85%), and need protection. However, proteins of Cottonseed cake, Maize gluten meal and guar meal are least degradable in the rumen, are naturally occurring Bypass Protein, and thus do not protect. Protein from Soybean cake has a medium degradability (around 50 %), and needs protection. Measuring the flow rates of various Nitrogen Fractions at Abomasun fed Bypass Protein: A feeding trial was conducted on 12 cow calves fitted with the abomasal cannula. Two groups of animals were fed isonitrogenous diets, having either 35 or 65% naturally The mechanism behind the feeding bypass protein Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com
  • 20. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020ARTICLE www.benisonmedia.com 20 occurring Bypass Protein in concentrate. Flow rates at abomasum were measured, using chromic oxide as digesta marker and RNA as a microbial marker. Flow rates of Microbial N, Urea/Ammonia N rates/24 h were significantly reduced on the higher Bypass Protein level. However, the flow rates of protein N, Non-Ammonia Non-Urea N, and Amino acid N showed significantly higher flow rates on the higher bypass Protein levels. This clearly proved that when Bypass Protein is fed to ruminants, there is an overall increase in the flow of Amino Acids to the lower tract, and thus, making more Amino Acids available for the absorption in the intestines of the animal. Methods for protection of proteins in highly degradable cakes: There are two ways to protect the proteins in highly degradable cakes in the rumen, and to convert these into Bypass Protein. Heat Treatment: Heat treatment of oil cakes can be done through roasting at 140 degrees C for 30 minutes. It was found that the above time/temperature combination was quite sufficient to protect soybean cake protein, having protected its protein from rumen degradation up to 70- 80 %. However, the problem with this method is that it is not a cost-effective technology. Formaldehyde (HCHO) Treatment: Groundnut Cake was subjected to HCHO treatment using different levels of formaldehyde, viz. 0.5, 0.8, 1.0, 1.2, and 1.5 g HCHO/100 g cake protein. The protein degradability in the rumen was measured by in vivo Dacron bag technique. It was observed that the level of 1.0 g HCHO/100g of cake protein caused 70-80 % protection of its protein in the rumen. Accordingly, this level was considered as the optimum level of HCHO for protecting proteins from highly degradable cakes. Formalin is easily available in the market in liquid form. It is 40% HCHO, and accordingly, 2.5 ml of Formalin shall provide 1 g of HCHO. Formalin is a cheap chemical, thus making HCHO treatment quite a very cheap method of protein protection for making it a Bypass protein. However, at the time of Formalin application, precautions have to be observed due to its volatile and corrosive nature. Growth trials on goat kids fed two types of Cakes treated with HCHO: A growth trial was conducted on 12 goat kids divided into 2 groups fed untreated or HCHO treated GN Cake (60% BPP in concentrate) for 3 months. At the end of the trial, it was found that it gave 30-35% increase in growth rate in the treated group over the control group. The Results of the Growth trial on feeding Bypass Protein feed conversion efficiency was found to be much higher in the treated group. Similarly, in another trial conducted on 14 goat kid, the animals were divided into 2 groups and fed either untreated or HCHO treated mustard Cake (60% BPP in concentrate) for a period of 3 months. The result in this experiment too was similar as observed in kids fed HCHO G.N. cake There was a 30-35% increase in growth in the treated group over the control group. Feed conversion efficiency too was much higher in the treated group as in the first case. Growth trial on buffalo calves fed HCHO treated G.N. Cake: Another growth trial was conducted on 12 buffalo calves divided into 2 groups fed either untreated GN cake or HCHO treated GN Cake (60% BPP in concentrate) for a period of 4 months. In this particular experiment as well, the growth rate recorded was 30-35% in the HCHO treated mustard cake group, over the control group. The higher feed conversion efficiency also seen in this experiment makes it an attractive and cheaper technology. Additional benefits of HCHO treatment on both types of cakes: HCHO Treatment of GN Cake: After finishing the growth trial on kids, the Aflatoxin level was measured in leftover untreated and as well as treated cake samples. Interestingly, it was found
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  • 22. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020ARTICLE www.benisonmedia.com 22 that the aflatoxin level was 3 times more in the untreated cake. This suggests that apart from protecting cake protein, HCHO treatment does not allow the fungus to grow on the cake. Thus, the HCHO treatment of GN Cake arrests the further growth of fungi, and no further increase in Aflatoxin level in the cake happens, while in the untreated cake the fungus grew unchecked and this increased its aflatoxin content. HCHO treatment of Mustard Cake: After the growth trial on kids, these animals were slaughtered and the organs were subjected to histopathological examination. Results showed that there was a massive cellular degeneration of most of the organs in animals fed untreated cake, while in the treated group all the organs were intact. This proved that HCHO treatment prevents the conversion of glucosinolate, present in the mustard cake to thiocyanate in the rumen. Thus, feeding of Mustard Cake treated with HCHO has no toxic effect on ruminants, suggesting that its feeding is safer in two ways: does not cause any organ damage to the animal and it also prevents Thiocynate Poisoning in ruminants. Some experiments on the feeding of bypass protein were conducted by the LPM Effect of feeding Bypass Protein on Reproductive aspects of dairy animals Division of NDRI Karnal, on the reproductive aspects of the animals. It demonstrated that Bypass Protein feeding has some positive effect on reproduction. Because of higher growth rate and feed conversion efficiency, it leads to early maturity, resulting in a slight decrease in age at first calving, an improved conception rate, and a decreased inter-calving period in females. In addition to that, the lower ammonia level in circulation has a positive effect on foetal growth, because the higher ammonia levels in circulation can also cause damage to the foetus. Furthermore, in young bulls, due to more supply of Amino Acids on feeding bypass protein, it could also lead to a better libido as well as better semen quality. Effect on milk yield of buffaloes on feeding bypass protein: 12 lactating buffaloes were divided into 2 groups and fed either untreated GN cake or HCHO treated G.N. Cake (@1g HCHO/100g cake protein). The bypass protein level in the concentrate was 60% of total protein. After 4 months of the feeding trial, the average milk yield in the treated group was 12-14% higher. The FCM yield was still better in the treated group because there was a slight increase in the fat percentage of milk from treated cows. The increase in fat percent after feeding Feeding Bypass Protein to lactating animals Bypass Protein has been very consistently seen in a number of other experiments. Perhaps the increased Methionine supply on feeding Bypass Protein provides Methyl donor for Fat synthesis, resulting in more fat in milk. Effect on milk yield of goats on feeding bypass protein: A trial on 14 lactating goats divided into two groups was conducted. While the control group was fed concentrate which contained untreated mustard cake, the experimental group was fed concentrate having HCHO treated mustard cake, forming 60% bypass protein in the concentrate. The trend regarding the increase in milk yield was just similar in the HCHO treated group as in other experiments, along with higher fat content, as observed in the case of lactating buffaloes. Milk samples from goats fed HCHO treated mustard cake showed no trace of either Formalin or Thiocyanate, Thus, such milk is absolutely safe for human consumption, apart from the fact that HCHO treatment of this cake is also safe for animals, as demonstrated earlier in goat kids, through histopathological studies. A) Under NDRI- American Soybean Association Collaborative Project: A trial was conducted on 12 Lactating Cross Bred cows divided into two groups, fed Effect on milk yield of crossbred cows on feeding bypass protein:
  • 23. 23 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com either Roasted Soybean cake (140 deg C for 30 Min), or Soyabean cake as such, for 3 months, to make bypass protein as 60% in concentrate. At the end of the trial, the treated group showed 12-14% higher milk yield than the untreated group. Though the results were quite encouraging, it has been already mentioned that this is not a cost effective technology. As compared to roasting, the HCHO treatment of cake is a much cheaper technology to convert highly degradable oil cakes into Bypass Protein. B) Under NDRI-NDDB collaborative project: A trial was conducted at NDRI on 12 lactating crossbred cows divided into two groups. The experimental group was fed Bypass Protein feed having HCHO treated G N Cake, while the control group was fed feed containing untreated G.N. cake. After the 3 months of trial, the increase in milk yield was recorded to be around 13 to 14% in the group fed bypass protein over the control group, along with better feed conversion efficiency and cost-effectiveness. Simultaneously a similar trial was conducted by NDDB, using the same bypass protein feed, in the rural areas around Anand. However, the increase in milk yield in the rural area was still higher than recorded at NDRI. The yield varied from 15-20%. After getting convinced, then NDDB Chairman Dr. Amrita Patel decided to go for large scale production of Bypass protein. The biochemical explanation for the increase in milk yield: A) Quantum of Lactose synthesis decides the quantum of milk to be synthesized in Mammary Gland B) Lactose regulates the osmotic pressure of milk. More the lactose synthesis, more amount of water Mammary Gland has to suck from blood, which increases milk volume. C) Lactose synthesis in Mammary Gland depends upon the supply of glucose, part of which is also converted to galactose, for lactose synthesis. D) More supply of glucose to Mammary Gland, means more Lactose synthesis. E) Bypass Protein feeding provides extra supply of AA to liver for more Gluconeogenesis, as propionate supply is not sufficient, due to less ingestion of soluble carbohydrates. F) Since, the other two milk constituents viz. Protein and Fat have to keep pace, to match the lactose level in milk. This results in more Milk Volume or in other words more Milk yield. The first commercial plant for manufacture of Bypass Protein was commissioned at Baroda, under Indo- Australian Collaborative Project in 2004. A Special thanks to Dr W.T. Scott, the pioneer researcher of Bypass Protein feeding and deepest gratitude to my Ph.D Scholars and M.Sc. students, who have been the part of this research journey, spread over 2 decades of time frame. ImageSource:DairyGlobal
  • 24. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020ARTICLE www.benisonmedia.com 24 Introduction Poultry rearing has become a vital economic activity in many countries. In intensive poultry production, newly hatched chicks are more prone to infections due to the slow normal microflora colonization in the intestine. The situation is due to less chance of contact with their mother and acquires microflora from the environment. Due to production pressure, the broiler chickens succumb to stresses, which adversely affects their performance. Under such circumstances, the use of synthetic antimicrobial agents and antibiotics help to mitigate stress and improve feed efficiency and growth. However, with the possibility of antibiotics ceasing to be used as growth promoters in poultry in the coming days, both consumers and manufacturers are looking for alternatives. Europe and South Korea banned the use of antibiotics as growth promoters since 2006 and 2012, respectively, and such a ban affects the rest of the world. For sustainable animal production systems, the development of antibiotic alternatives is the need of the hour. Therefore, the concept of probiotic supplementation emerges, which is highly helpful to fill this gap. Role of Probiotics for Gut Health Management in Poultry Dr. Srinivas J, Kemin Industries ImageSource:Novozymes
  • 25. 25 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com What is Probiotic? Probiotics are the live microbial feed supplement that beneficially improves the intestinal microbial balance of the host animal. The most used species with two exceptions in probiotic (intestinal strains) preparations are Lactobacillus species (L. acidophilus, L. bulgaricus, L. casei, L. lactis), Streptococcus thermophilus, Enterococcus faecalis, Enterococcus faecium, Bacillus subtilis, and Bifidobacterium spp. The exceptions are Lactobacillus bulgaricus & Streptococcus thermophilus are yogurt starter organisms. Other types of probiotics such as Bacillus spores (direct-fed microbial - DFM) can be included as feed additives in poultry diets due to their heat resistant capacity and long shelf life. Generally, Bacillus spp. have a distinct advantage over Lactobacillus and Bifidobacterium as DFM, because Bacillus spores are resistant to low pH, bile salts, and other harsh conditions encountered in the gastric environment. Bacillus spores promote gut health by competitive exclusion and produce antimicrobial peptides that are cytotoxic to bacterial pathogens and reduce symptoms associated with enteric infectious diseases, such as necrotic enteritis. Some Bacillus (Bacillus subtilis PB6) strains produce antimicrobial substances with broad- spectrum activity against various strains of Campylobacter and Clostridium species. Commercially, chickens reared to hatch in clean incubators devoid of organisms commonly found in the gut. Also, shell microbiological contamination may influence gut microflora characteristics. The hydrochloric acid (HCl) gastric secretion that starts at 18 days incubation has an impact on microflora selection. Thus, immediate probiotic supplementation at birth is vital in avian species than in other animals. Ideal Characteristics of a Probiotic An ideal probiotic should be characterized as mentioned below. ·Source – animal/ bird origin ·Nonpathogenic and nontoxic ·Resistant and persistent to stress, processing, storage, and gastric acid & bile ·Antimicrobial activity ·To overcome pelleting temperatures and be compatible with most feed additives ·Suitable adherence factors to attach in intestinal epithelium or mucus and compete for binding sites ·Genetically stable and viable at the high population Probiotic Colonization Establishing and maintaining healthy gut microflora is essential, which improves the microbial environment of birds' intestinal tract by displacing harmful bacteria. The gut is sterile in newly hatched chicks and acquires microflora from the environment. Chicks may get infected at this time since pathogenic microbes may multiply faster than beneficial bacteria. However, as the days progress, post-hatch,
  • 26. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020ARTICLE www.benisonmedia.com 26 the microflora stabilizes and attains a balance between the 'favorable' and 'harmful' bacteria. This balance may be affected by internal factors like stress or surrounding environment like infectious pressure. At this stage, the concept of probiotics supplementation emerges that is helpful for gut microflora. Survival and stability of the microbial strains used, their relationship with the host, host health, stress, nutritional status, dose, usage frequency, age, and genetics are the depending factors for successful colonization of probiotics. The measured colony forming units (CFU) describes the increased colonization at the beak, and that progressed distally to the colon. Small intestines have anaerobes with a population ranging from 104 to 108 CFU/ml (Lactobacilli, Streptococci, and Enterobacteria). The maximum bacterial population, accounting for 1010 to 1013 CFU/ml, has been recorded in the colon and caecum. Mechanism of Action The probiotics work by competitive exclusion mechanism. Nurmi and Rantala, et. al., 1973, successfully demonstrated that newly hatched chicks develop resistance to Salmonella colonization in the gut by providing a suspension of gut content from healthy adult chickens. Probiotics exclude the pathogen replication sites by competing for the common nutrients in the chicken gut. Competitive exclusion refers to the physical blocking of opportunistic pathogen colonization and altering the environmental niches within the intestinal tract like intestinal villus and crypts that leads to a better immune system. The addition of a nonpathogenic culture by competitive exclusion, either single or multiple strains, reduces the pathogenic bacteria in the GIT. Competitive exclusion by probiotics includes competition for physical attachment sites, host immune system enhancement, and production of antimicrobial compounds like short- chain fatty acids and bacteriocins or colicins from metabolic reactions. The epithelial barrier enhancement increases adhesion to the intestinal mucosa, modulation of the immune system, and production of antimicrobial substances that are another mechanism of action by probiotics. Probiotics showing antimicrobial effect provides a frontline of defense against the adverse effects of pathogens. For example, Bacillus subtilis PB6 is a natural strain isolated from the healthy chicken gut, shown broad-spectrum activity against various strains of Campylobacter and Clostridium spp. by producing antimicrobial substances in vitro. Some Lactobacillus strains inhibit Shigella and Yersinia virulence factors by directly reducing their invasiveness. Mechanism of action in probiotics to modulate the immune system mostly depends on the strains of microorganisms or bacteria used, probiotic preparation method, the environment where birds reared, and the route of administration. Through the interaction of host and the probiotic cultures, many studies observed enhancement of both natural and specific antibodies, interferons, or cytokines, as well as activation or suppression of T-cells that lead to the cytokine expression. The health benefits afforded by probiotics include the formation of low molecular weight compounds (<1,000 Da), such as organic acids, and the production of antibacterial substances termed bacteriocins (> 11,000 Da). Organic acids, acetic acid, and lactic acid have a strong inhibitory effect against gram- negative bacteria, which are the antimicrobial compounds responsible for the inhibitory activity of probiotics against pathogens. Many Lactobacillus produce antibacterial peptides, including bacteriocins and small
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  • 28. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020ARTICLE www.benisonmedia.com 28 antimicrobial peptides (AMPs). Bacteriocins (lactacin B from L. acidophilus) with narrow- spectrum activity act against closely related bacteria. Whereas, some bacteriocins are active against food-borne pathogens. The bacteriocin mediated killing includes the target cell destruction by pore formation and inhibition of cell wall synthesis. Probiotic Effect on Necrotic Enteritis (NE) Clostridium perfringens, a gram-positive and spore- forming anaerobe cause an enterotoxemic disease named necrotic enteritis (NE). C. perfringens is commonly found in GIT and develops necrotic lesions on the gut wall resulting in the mortality of poultry. Feed contaminated with C. perfringens implicates outbreaks of necrotic enteritis in chickens. Studies showed that healthy chicken has a relatively low number of C. perfringens in GIT, while the increase in the bacterial concentration correlates with the necrotic enteritis condition. Usage of antibiotic growth promoters to some extent helped in reducing the incidences of NE. However, isolation of antibiotic- resistant strains of C. perfringens from chickens, a significant shift in consumer attitudes, legislation in the European Union towards raising food animals without drugs and medicines led to search of other non-antibiotic alternatives. Kemin formulated CLOSTAT™, an active microbial strain to inhibit C. perfringens, contains a naturally occurring strain of Bacillus subtilis PB6 isolated from the intestinal tract of a healthy chicken. CLOSTAT™ is a patented proprietary strain that is closely associated with the intestinal epithelium and able to tolerate gastric and bile conditions. The CLOSTAT™ strain can form spores that help in the strains' survival during pellet formation and for broiler feed production. Bacillus subtilis PB6 produces a specific bacteriocin in the GIT that has inhibitory activity against pathogenic strains of Clostridium perfringens and Campylobacter spp; produces specific surfactins that have efficient anti- inflammatory properties. Bacillus subtilis PB6 significantly improves the intestinal morphology, growth performance, carcass traits, and control necrotic enteritis in broilers. Effect of Probiotics on Immune system Using probiotics regularly stimulates the humoral and cell-mediated immunity through enhanced production of natural interferons/ cytokines, increased macrophage, lymphocyte, and natural killer (NK) cell activity. It upregulates oxidative burst in heterophils and increases immunoglobulin (IgG, IgM, and IgA). Probiotics produce a gut-stabilizing effect and immune regulation through balanced control of pro- inflammatory and anti- inflammatory cytokines. Probiotics inhibit the growth of infectious organisms by increasing the number of lymphocytes and lymphoid cells in lamina propria and intraepithelial lymphocytes (IEL) in the small intestine. Cell-mediated immunity stimulation reduces the flock mortality caused by immunosuppressive diseases [infectious bursal disease (IBD), chicken infectious anemia, reoviral infection, Mareks' disease, and mycotoxins] and fights against viral infection. Their metabolites act as immunomodulatory agents by activating specific and non-specific immune responses of chicks, which in turn enable them to prevent various infectious diseases. Feeding probiotics could improve antibody titers against Infectious bursal disease and Newcastle disease (ND). By increasing the immune status and checking/ preventing enteric infections (bacterial, coccidian), probiotics could help in alleviating the losses due to secondary infections in birds, observed during viral diseases or immunosuppressive
  • 29. 07 Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020 www.benisonmedia.com 29 conditions. Probiotics enhance the resistance of birds and partially protect from the ill effects on growth associated with pathogenic microbes. Probiotics help to reduce the pathogenic microbial load in the intestine, thereby reducing the risk of spread in the house through fecal contamination. A multi- strain probiotic use in time (before the infection sets in) and regularly in feed helps to prevent various infectious agents like bacterial, fungal, protozoan, and viral agents. Chickens fed with dietary Bacillus subtilis PB6 for 28 days tend to display better growth performance and pronounced intestinal morphology, including consistent cell mitosis, extended cell area, and prominent villus height, compared to those fed on a control diet. In a challenge study with C. perfringens, B. subtilis PB6 supplemented diet, broilers had significant feed conversion ratio (FCR) and increased intestinal villi length between 10.88% and 30.46% over infected control. The study demonstrated that Bacillus subtilis PB6 supplementation can improve the host gut physiology and intestinal health in the presence of pathogens. Application of Probiotics Probiotics maintain the proper balance of beneficial microbial population in the intestine of birds, which is vital for productivity, growth, efficient feed conversion, and stimulation of birds' immune mechanisms. The mechanism of the action of probiotics in the poultry production system include: competitive exclusion of harmful bacteria/ pathogens, production of antibacterial peptides like bacteriocins and small AMPs, establishing and maintaining a healthy gut microflora, improved digestion, and utilization of nutrients, decreased pH, the release of various antibacterial substances, toxins neutralization, competition for nutrients with pathogens, reduced ammonia production, and immune system stimulation. Effective probiotic accelerates the development of normal microflora in chicks and poults, improves egg production, weight, and size, and helps in better poultry performance. Conclusion Probiotics usage helps to improve gut health by reducing enteric pathogens in poultry. Probiotics act as growth promoters, immunostimulants, and optimize the microflora balance in the avian gut. Bacillus subtilis spores can be included as feed additives in poultry diets due to their remarkable heat stability and long shelf life. Bacillus subtilis spores promote gut health, not only by competitive exclusion but also by producing antimicrobial peptides that are cytotoxic to bacterial pathogens and reduce symptoms associated with enteric infectious diseases, such as necrotic enteritis. Bacillus subtilis PB6 controls C. perfringens induced necrotic enteritis in broiler birds and improves gut health and gut integrity by increasing the villus height and villus height to crypt depth ratio. Studies proved that probiotics are a potential alternative to antibiotic growth promoters used in the poultry industry.
  • 30. Think Grain Think Feed - Volume 7 | Issue 1 | Nov 2020INDUSTRY NEWS www.benisonmedia.com 30 Farmers who would be selling their produce at farmgate under the recently- enacted Farmers' Produce Trade and Commerce (Promotion & Facilitation) Act 2020 will have real-time access to prevailing commodity prices through a market intelligence and price information system, which will be up and running soon, according to top Agriculture Ministry sources. One of the major contentions of a section of farmers protesting against the new farm legislations was that when an agribusiness or processor buys produce from farmers in direct trade, farmers may end up selling the produce at low prices as they do not have access to price discovery. Price discovery mechanism “A farmer will have now four different possibilities for selling his or her produce. One, farmer can sell it in physical market, which is a notified mandi. Second, selling through virtual exchanges such eNAM or other private electronic marketplaces. Three, a contract agreement, where there is a visibility of the price. The fourth possibility is farmer selling at the farmgate,” the sources said. “We are developing a market intelligence and price information system and a mechanism for disseminating this information to farmers across the country so that they can make an informed choice where they want to sell their produce. The portal is expected to be ready in next three to four months,” they said adding that this is mandated in the section 7 of the Act. This system will be having information all other systems that are prevalent. It will take inputs from physical market, inputs from e- trading platforms (it is mandatory for all e-trading platforms to share price information on a common portal). Similarly, as the contracts are registered, their information will also be available and the fourth element will be commodity exchanges where even future prices are also available,” the sources said. Digital info mode The idea to capture all this information and using an analytical tool, make them available to farmers to understand what is the prevailing price of a particular crop of a particular grade in the local market or in a market in another State or at the national level, they added.The government plans to disseminate the price information through an App, through text messages, also make it available on the portal as well as through electronic displays at various locations such as mandis, where the farmers already have access. Source: Business Line A new market intelligence and price information for farm produce ImageSource:FarmTRX