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Simulanis 
Professional 
Development 
Services
We offer a multitude of cutting-edge 
consultancy and training 
services in the domain of Process 
Engineering. 
We are a dynamic group of 
individuals coming from some of 
the world's best Chemical 
Engineering departments. 
Our work methodology rests on 
5 pillars; namely, Research, 
Modelling, Simulation, 
Integration & Optimization. 
Who are we? 
WHAT? 
HOW?
We offer a multitude of cutting-edge 
consultancy and training 
services in the domain of Process 
Engineering. 
What services do we offer? 
We are a dynamic group of 
individuals coming from some of 
the world's best Chemical 
Engineering departments. 
WHO? 
WHAT? 
HOW? 
Our work methodology rests on 5 
pillars; namely, Research, 
Modelling, Simulation, Integration 
& Optimization.
We offer a multitude of cutting-edge 
consultancy and training 
services in the domain of Process 
Engineering. 
How do we approach problems? 
We are a dynamic group of 
individuals coming from some of 
the world's best Chemical 
Engineering departments. 
WHO? 
WHAT? 
HOW? 
Our work methodology rests on 
5 pillars; namely, Research, 
Modelling, Simulation, 
Integration & Optimization.
Our Service Offerings 
Consulting Services 
Professional Development Services
Our Service Offerings 
Consulting Services 
Professional Development Services
Consulting Services 
Consulting Services Professional Development Services 
Highlights 
Best-in-class consultancy services in 
process engineering domain 
Collaborative conceptual engineering 
with minimum scope for inconsistency 
Solutions for oil & gas, bulk & fine 
chemical, pharmaceutical companies 
Service delivery using industry’s leading 
practices backed by intensive research 
Capabilities in batch, semi-batch and 
continuous process models 
Results focused on technological 
advantage and asset efficiency 
Our Service Delivery Focus Area 
Process Modeling and Analysis 
• Develop optimal process designs 
• Analyze trade-offs between design alternatives 
• Quick evaluation of cost and feasibility 
• Optimize asset performance 
Modeling Key Equipment 
• Fine tune process models for greater accuracy 
• Identification of potential operational problems 
• Capital and operating expense optimization 
• Analyze equipment performance 
Develop Basic Design Package 
• Aggregating data from various sources 
• Populate deliverables with accurate data 
• Enable collaborative project execution 
• Reduce cost and time in detailed design phase 
Analyze Detailed Costs 
• Accurate estimates from conceptual designs 
• Model and analyze project execution strategies 
• Control project cost with trending estimates 
• Economic performance analysis 
Detailed Plant Design 
• Design, detailing, 3D modeling and drafting 
• Generate precise economic analysis 
• Maintain increasingly accurate evaluations 
• Manage all elements during all project phases 
Process Engineering 
Process engineering decisions impact on 
the throughput, yield, performance and 
economics of a facility 
Process engineering facilitates cross-disciplinary 
ideas, recommendation and 
designs of process models 
Process engineering enables improved 
plant performance and reductions in 
operating and capital costs
Our Delivery Methodology: The Onion Model 
Research 
Modeling 
Simulation 
Integration 
Optimization
Our Delivery Approach: The SCISSORTM 
Model 
SCISSOR™ 
Simulanis Collaborative Integrated Simultaneous Simulation of Optimum 
Results 
We approach the industrial problems by 
our proprietary Simulanis 
Collaborative Integrated 
Simultaneous Simulation for 
Optimum Results model, or the 
SCISSORTM model. Features of the 
SCISSOR approach are as follows: 
Reduce capital and 
energy costs by 10-30% 
Reduce engineering 
design time by 50% 
Enables integration of equipment 
modeling, sizing and economic analysis 
Collaborative and simultaneous 
approach in a simulation environment 
Allows to perform the design and costing 
work 
Added scope for process optimization 
via multiple alternatives
Our Consulting Services 
Process Research Studies 
• Evaluating process alternatives and strategies 
• Supporting R&D divisions of organizations 
• Assisting in bench-scale studies 
Process Modeling Studies 
• Modeling of unit operations to relate input and output 
• Formulating models by using governing equations 
• Troubleshooting control and de-bottlenecking 
Process Simulation Studies 
• Steady-state and dynamic simulation 
• Detailed simulation of unit operations 
• On-site simulation support
Our Consulting Services 
Process Integration Studies 
• Energy analysis of a process using Pinch Analysis 
• Estimating process energy performance and targets 
• Integration of utility and energy systems 
Process Optimization Studies 
• Maximizing heat recovery and energy efficiency 
• Optimizing utility requirements of the process 
• Identification of avenues for capital cost saving
Our Delivery – Consulting Services 
Design alternatives development & de-bottlenecking 
Analysis of performance & optimization 
Process 
Modeling & 
Analysis 
Model Key 
Equipment 
Analysis of 
Software & 
control 
Development of 
Plant Design 
Generate increasingly precise economic evaluations 
Manage change elements during all project phases 
Development of 
Basic Design 
Package 
Model processing & identification of potential problems 
Curtail expenses & optimize equipment performance 
Prediction of problems and ensure safety through design 
Rectification of problematic areas 
Accumulate data and extend process outcome 
Collaborative execution whilst reducing cost & time
Vision for Consulting Services 
C o n s u l t i n g 
Generating 
Awareness 
Generating awareness for process optimization by 
employing industry’s leading simulators 
Application of 
Pinch Technology 
Promoting Pinch Technology to be used for challenging 
problems in process integration 
SME-based service 
delivery 
Bridging SME-based consultancy gap in the 
implementation of process simulation software
Vision for Consulting Services 
C o n s u l t i n g 
Engage Simulation 
Software Providers 
Helping in the sales & marketing of big process 
simulation providers like AspenTech, Invensys, PIL, 
etc. engaging them. 
International 
Liaison 
Targeting International players by explaining market 
potential and promotion of their solutions in similar 
domains.
Industries to serve
Industries to serve
Industries to serve
Our Service Offerings 
Consulting Services 
Professional Development Services
Professional Development Services 
Consulting Services Professional Development Services 
Process 
Integration 
Process Design 
Process Safety 
Process 
Simulation 
Computer-Aided Process 
Engineering (SCAPETM) 
Our Competencies 
Modes of Delivery 
Classroom Sessions 
E-learning 
Corporate On-site 
Process facility On-site 
Cutting-edge training services focused 
on industry's leading practices 
Course delivery by well-qualified 
professionals 
Best-in-class course content backed by 
intensive research 
Course content peer-reviewed by 
experts from premier universities 
Multiple courses tailored to meet the 
requirements of the company 
Unique mode of delivery on an e-learning 
platform 
Skills imparted 
Analysis and optimization of complete 
chemical plants 
Computational techniques to perform 
process calculations 
Fundamentals of process safety in 
chemical plant design
Vision for Professional Development 
Services 
Knowledge 
Confidence 
Enthusiasm 
Achievement 
Skills required in process industry 
Mathematical 
Computational 
Modeling 
Simulation 
Optimization 
Design fundamentals 
Process control 
Applied thermodynamics 
Process safety 
Simulating Excellence… 
Vision for Training Services 
Equipping young engineers with practical aspects of process engineering to help them excel in the industry 
On-site modes of delivery to enable companies to enhance the skills of their workforce saving time and cost at the same time 
Bridging the skill-gap for graduating chemical engineering students and industry professionals seeking industry-shift
Modes of Delivery 
Classroom 
Sessions 
E-learning 
Corporate 
On-site 
Process 
Facility 
On-site
Modes of Delivery – Classroom Sessions 
Classroom 
Sessions 
E-learning 
Corporate 
On-site 
Process 
Facility On-site 
State-of-the-art training facility 
Course delivery by well-qualified professionals 
Dedicated sessions for case studies discussion 
Illustrations on typical industrial problems 
Myriad of challenging practice problems 
Illustrations using video modules 
Complete post-training support 
A comprehensive collection of relevant industry problems 
Location 
New Delhi 
Batch Strength 
Sixteen trainees per batch 
Batches 
Weekdays, Weekend and Express 
Target 
Industry professionals, students, researchers
Success of our Classroom Sessions 
Classroom sessions of Simulanis Process Engineering courses have been a huge success 
amongst industry professional and students. 
A few glimpses…..
Modes of Delivery – E-learning 
Classroom 
Sessions 
E-learning 
Corporate 
On-site 
Process 
Facility On-site 
World’s first process engg. training on an e-learning platform 
Learn at your own pace and place 
Multiple courses to choose from 
Ample solved examples and case studies 
Myriad of challenging practice problems 
Illustrations using video modules 
Complete post-training support 
Saves travel time and cost 
Location 
Your own workstation! 
Batch Strength 
NA 
Batches 
Weekdays, Weekend and Express 
Target 
International students, industry professionals
Simulanis E-Learning Suite (SLS) 
We have successfully launched our Learning Management System (LMS) on web and 
mobile platforms, collectively known as the Simulanis Learning Suite (SLS) 
Features of SLS 
In-house developed e-learning platform on web and mobile platforms 
Regular updates and additions made from the backend 
“Post-a-query” feature to report issues as and when required 
Continuous performance monitoring through online tests and quizzes 
Launching our services on e-learning enable 
us to deliver our content in the most 
innovative manner
Simulanis E-Learning Suite (SLS) 
We have successfully launched our Learning Management System (LMS) on web and 
mobile platforms, collectively known as the Simulanis Learning Suite (SLS) 
Features of SLS 
In-house developed e-learning platform on web and mobile platforms 
Regular updates and additions made from the backend 
“Post-a-query” feature to report issues as and when required 
Continuous performance monitoring through online tests and quizzes 
Launching our services on e-learning enable 
us to deliver our content in the most 
innovative manner
Modes of Delivery – Corporate On-Site 
Classroom 
Sessions 
E-learning 
Corporate 
On-site 
Process 
Facility On-site 
Enhance technical skills of your process engg. personnel 
Tailored training content as per client’s requirement 
Training sessions at your own location 
Rigorous sessions delivered in a time-efficient manner 
Multiple employees can be trained at once 
Saves travel time and cost 
Complete post-training support 
A comprehensive collection of relevant industry problems 
Location 
Client’s Corporate Office 
Batch Strength 
Flexible 
Batches 
Weekdays and weekends 
Target 
Process engineers, trainees
Modes of Delivery – Process Facility On-Site 
Classroom 
Sessions 
E-learning 
Corporate 
On-site 
Process 
Facility 
On-site 
Cutting-edge training right at your process facility 
Customized course content as per client’s requirement 
Course delivery by highly qualified professionals 
Rigorous sessions delivered in a time-efficient manner 
Dedicated sessions for discussing relevant case studies 
Saves travel time and cost 
Complete post-training support 
A comprehensive collection of relevant industry problems 
Location 
Client’s Process Facility 
Batch Strength 
Flexible 
Batches 
Weekdays and weekends 
Target 
Process / production engineers
Corporate On-site Delivery Model 
Highlights 
Training sessions at client’s corporate facility 
Customized content on topics relevant to the company 
Course delivery by qualified personnel of specialist domains 
Complete post-training support 
Multiple employees can be trained, saving time and cost 
Benefits 
World-class trainings delivered in an innovative and interactive manner 
Time-efficient as multiple trainees can be trained at the same time 
Cost-effective as compared to in-house trainings 
Well-researched course content on an electronic platform enabling easy accessibility 
Enables solution of live problems in a collaborative environment 
Saves travel expense as well as time away form work
Customizable Courses for On-Site Delivery 
Simulating Unit Operations 
Process Flowsheeting 
Working with commercial simulators 
Dynamic Process Modelling 
Optimization Techniques 
Working with commercial simulators 
Basic computational techniques 
Advanced MS Excel 
Visual Basic for Applications (VBA) 
GAMS, OptimJ 
MATLAB skills 
Pressure relief calculations 
Pressure relief calculations 
HAZOP and HAZID Analysis 
FMEA and FTA Studies 
Layer of Protection Analysis (LOPA) 
What Went Wrong Analysis 
Choose the topics most relevant to your company’s 
Simulating Unit Operations 
Advanced MS Excel 
Visual Basic for Applications (VBA) 
MATLAB skills 
FMEA and FTA Studies 
Layer of Protection Analysis (LOPA) 
The added advantage 
We can extend our Professional Development Services’ portfolio to meet the requirements of the client by leveraging 
on the following capabilities: 
Flexibility to switch between simulation platforms 
Extensive in-house research capabilities 
Co-ordination with academicians and universities 
Liaisons with field specialists all over the world 
Process 
Simulation 
CAPE Process Safety
Success of our On-site Sessions 
We have established liaisons with multi-national engineering and manufacturing companies 
to deliver on-site trainings on specialist topics. 
Our Success 
Stories 
Delivered trainings on Statistical and Analytical tools to one of the 
world’s leading manufacturer of electro-mechanical assemblies 
Delivered trainings on Mathematical Modelling to corporates in alliance 
with a government organization, NIESBUD 
Signed a deal with a multi-national EPC company to deliver on-site 
trainings on Simulation platforms to its employees 
A few glimpses…..
Bouquet of our Competencies 
Process Simulation 
Process Integration 
Simulanis Computer-Aided Process Design 
Process Safety 
Statistical and Analytical Tools for Manufacturing Industry 
Process Design
Bouquet of Our Competencies 
Process Simulation 
Design, development, analysis and 
optimization of individual equipment 
and the overall plant 
Interpretation of process flow sheets 
and prediction of performance of the 
process 
Hands-on training for industry's 
leading process simulation tools, 
starting from introduction to GUI to 
advanced topics 
Dynamic process modelling to run 
emergency scenarios, evaluate startup 
and shutdown procedures and batch 
processes
Process Simulation 
(Scope Not Exhaustive) 
Generic Process Simulation Package 
Getting started with simulation 
Know your simulating engine 
Process flowsheeting 
Property analysis 
Dynamic simulations 
Plant-wide simulations 
Simulating basic unit operations 
Economic and energy analysis 
Running simple simulation cases 
Flare network design and rating 
Heat exchanger design and rating 
Equation Oriented simulations 
Simulating complex unit operations 
Custom modelling and simulation 
Integrating FORTRAN & simulation 
Advanced optimization strategies 
Model analysis techniques 
PSV sizing, design and rating 
Refinery Package 
Hydrotreating simulations 
Reformer simulations 
Acid gas cleaning simulations 
LNG plant simulations 
Hydrocracking simulations 
Upstream simulations (dynamic) 
Sour gas cleaning simulations 
Debutanizer column simulations 
FCC simulations 
General refining simulations 
ADU/VDU simulations 
Biodiesel synthesis simulations 
Batch Process (Pharmaceutical) Package 
Batch process simulations 
Granulation simulations 
Batch process dynamic simulations 
Crushing simulations 
Drying simulations 
Pneumatic conveying simulations
Bouquet of Our Competencies 
Computer-Aided Process Engineering 
Basic to advanced-level computational 
techniques to perform process 
engineering calculations 
Advanced mathematical tools on a 
wide variety of platforms such as 
Microsoft Excel, Visual Basic, MATLAB, 
FORTRAN and GAMS 
Build confidence to create powerful 
calculation and mini-simulation 
models to assist in routine as well as 
challenging engineering calculations 
Process Engineering problems ranging 
from refinery scheduling and 
equipment sizing to practical 
optimization of the complete plant
CAPE ( Computer Aided Process 
Engineering ) 
MS Excel 
(Scope Not Exhaustive) Getting started with MS Excel 
Basic formulae and auditing 
Using What-If, Solver and Goal Seek 
Pivot tables, Import / Export data 
Executing optimization algorithms 
Performing flash calculations 
Solving phase equilibrium 
Hydraulic calculations 
Data analysis and interpretation 
Creating visual reports and charts 
Complex formulae and logic control 
Performing iterative calculations 
Performing mass balances 
Equipment sizing calculations 
Generating process datasheets 
Visual Basic Integrated MS Excel 
Introducing VBA for MS Excel 
Mastering VBA programming 
Process Eng. VB Case Studies 
Recording VB macros 
Advanced VBA tools and tips 
Creating Process Engg. Applications 
Basics of VBA programming 
Error handling techniques 
Creating Process Engg. User Forms 
MATLAB for Chemical Engineers 
Engg. mathematics using MATLAB 
Heat & Mass Transfer with MATLAB 
Process modelling using MATLAB 
CRE using MATLAB 
Analysis of process control systems 
Process Eng. MATLAB Case Studies 
GAMS for Optimization 
Introduction to GAMS GAMS Programming GAMS Optimization Case Studies
Bouquet of Our Competencies 
Process Safety 
Selecting, designing, sizing, rating and 
simulating relief systems based on API, 
ASME, AIChE and DIERS guidelines 
Qualitative hazard evaluation 
techniques, HAZOP, HAZAN, WHAT-IF 
and FMEA 
Analytical tools such as FTA and LOPA 
for assessing the potential hazardous 
incidents in a process facility 
Interactive sessions on What Went 
Wrong – Learning from Process 
Disasters
Process Safety 
(Scope Not Exhaustive) 
Pressure Relief Calculations 
Introduction to relief calculations 
Relief scenarios 
Relief device sizing 
2-phase relief and DIERS 
Overview of relief devices 
Relief device operation 
Relief device rating 
Single phase relief 
Causes of overpressure 
Relief device selection 
Relief device installation 
Simulating relief scenarios 
Hazard Evaluation Techniques 
HAZOP 
FMEA 
Preliminary Hazard Analysis (PHA) 
Hazard Analysis 
Reaction Hazards 
What Went Wrong 
HAZID 
FTA 
Cause-Consequence Analysis (CCA) 
Risk Assessment 
Process Safety Management 
WHAT-IF 
LOPA 
Checklist Analysis 
Emergency Measures 
Material Compatibility 
Process Disasters Case Studies 
Incident Investigation 
Emergency Management 
Video Showcase 
HAC Studies 
Loss Prevention 
Technical Digest 
Safe Work Practices 
Human Factors and Safety Culture
Bouquet of Our Competencies 
Process Integration 
Fundamentals of integrating a series 
of processes, employing various unit 
operations 
Methods and techniques to achieve 
energy efficient designs, distillation 
column sequencing, and optimize site-wide 
utility systems 
Advanced techniques in the domain of 
heat-exchanger networks (HEN) and 
pinch technology 
Heat Integration of Distillation 
Columns, Evaporators, Dryers, and 
Reactors
Process Integration 
(Scope Not Exhaustive) 
Generic Process Integration Package 
Process-specific integration topics 
Reactor-Separator-Recycle System 
Solvent Based Separations 
Cycle Gasification Process 
Absorption Separation Systems 
Reactive Distillation 
Solvent Extraction 
Dividing Wall Distillation Columns 
Minimization of Flue-Gas Emissions 
Novel Reactor Systems 
Hydrogen Integration Techniques 
Separation Of Azeotropic Mixtures 
Distillation Sequencing 
Energy Systems Design 
Heat Exchanger Network Design 
Heat Integration of Reactors 
Cogeneration 
Utility Systems Design 
Distillation Column Sequencing 
Steam Systems 
Water Systems Design 
Distillation Systems Design 
Heat Integration of Columns 
Cooling Systems 
Environmental Design 
Thermodynamic Properties 
Process Economics 
Choice of Reactors 
Process Optimization 
Choice of Separators 
Complex Separations
Bouquet of Our Competencies 
Analytical and Statistical Tools for 
Manufacturing 
Learn to Define, Measure, Analyze, 
Improve and Control the processes 
using Six Sigma Techniques 
Statistical Process Control (SPC) Tools 
and Procedures, Gage R&R, ANOVA, 
Process Capability Analysis using 
Minitab software 
Projection variances, Shift 
productivity, Production planning and 
scheduling using MS Excel 
Fishbone Analysis, Pareto Analysis, 
Calibration and measurement, etc.
Bouquet of Our Competencies 
Process Design 
Sourcing the right data to prepare for 
design, estimating and calculating 
properties of chemical components 
Performing routine fluid flow 
calculations such as hydraulic, pumps, 
compressors and turbine calculations 
Performing design of equipment such 
as separators, columns, heat 
exchangers, pressure vessels, control 
valves and relief devices in-line with 
codes and standards 
Studying control and instrumentation
Process Design – Topics to choose from 
(Scope Not Exhaustive) 
Generic Process Design Package 
Chemical Engineer Duties 
Hydraulic Calculations (Line Sizing) 
Turbine Calculations 
Control Valve Design Calculations 
Instrumentation and Control 
Oil & Gas Industry Focus 
Crude Oil Distillation 
Distillate hydrocracking 
Refinery Economics 
Pharmaceutical Industry Focus 
Sourcing Data 
Pump Calculations 
Separator Design 
Heat Exchanger Design and Rating 
Mass and Energy Balances 
Catalytic Reforming 
Hydrotreating 
Process Equipment in Refining 
Property Estimation 
Compressor Calculations 
Pressure Vessel Design 
Distillation Column Design 
Quick Process Engg. Calculations 
FCC 
Refinery Gas Treating 
Catalyst Regeneration 
Batch Process Scheduling Batch Process Optimization Batch Process Integration
More about our Professional Development 
Services….. 
Simulanis Methodology 
Chemical Engineering Text 
1 
Design Guides 
2 
Added Advantage 
Simulation Videos 
3 
Academic Journals 
4 
Research Databases 
5 
Institutional Guidelines 
6 
How we develop our course content?
Course Content Delivery 
Advantages of e-delivery 
Features 
Participants are provided with a brand-new 
Tablet with a pre-loaded Simulanis 
app 
A unique username and password is 
provided to every participant 
Course content can be easily accessed 
using the Simulanis app at all times 
Participants can post a query directly, at any 
time using this app 
Participants can monitor the progress of the 
course(s) enrolled by him / her 
A handy learning experience wherein a candidate can not only view course content but also raise a query whenever 
required 
Updated course content can be made available with frequent release of new versions 
Navigability of the course content becomes easy by quick links to specific pages / sections 
Relevant webpages specific to the topics can also be referred directly from this digital interface
Best-in-class Course Content 
Intensive brainstorming 
Content development 
SimulanisTM course content 
Accreditation Peer-review 
USP of our Course Content 
• Backed by intensive research 
• Peer-reviewed by industry experts and academicians 
• Supplemented with support CDs / DVDs 
• Multiple illustrations, case studies and problem statements 
• Continuous improvement based on Japanese philosophy, “Kaizen”
Thank You

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Simulanis Corporate Presentation

  • 1.
  • 3. We offer a multitude of cutting-edge consultancy and training services in the domain of Process Engineering. We are a dynamic group of individuals coming from some of the world's best Chemical Engineering departments. Our work methodology rests on 5 pillars; namely, Research, Modelling, Simulation, Integration & Optimization. Who are we? WHAT? HOW?
  • 4. We offer a multitude of cutting-edge consultancy and training services in the domain of Process Engineering. What services do we offer? We are a dynamic group of individuals coming from some of the world's best Chemical Engineering departments. WHO? WHAT? HOW? Our work methodology rests on 5 pillars; namely, Research, Modelling, Simulation, Integration & Optimization.
  • 5. We offer a multitude of cutting-edge consultancy and training services in the domain of Process Engineering. How do we approach problems? We are a dynamic group of individuals coming from some of the world's best Chemical Engineering departments. WHO? WHAT? HOW? Our work methodology rests on 5 pillars; namely, Research, Modelling, Simulation, Integration & Optimization.
  • 6. Our Service Offerings Consulting Services Professional Development Services
  • 7. Our Service Offerings Consulting Services Professional Development Services
  • 8. Consulting Services Consulting Services Professional Development Services Highlights Best-in-class consultancy services in process engineering domain Collaborative conceptual engineering with minimum scope for inconsistency Solutions for oil & gas, bulk & fine chemical, pharmaceutical companies Service delivery using industry’s leading practices backed by intensive research Capabilities in batch, semi-batch and continuous process models Results focused on technological advantage and asset efficiency Our Service Delivery Focus Area Process Modeling and Analysis • Develop optimal process designs • Analyze trade-offs between design alternatives • Quick evaluation of cost and feasibility • Optimize asset performance Modeling Key Equipment • Fine tune process models for greater accuracy • Identification of potential operational problems • Capital and operating expense optimization • Analyze equipment performance Develop Basic Design Package • Aggregating data from various sources • Populate deliverables with accurate data • Enable collaborative project execution • Reduce cost and time in detailed design phase Analyze Detailed Costs • Accurate estimates from conceptual designs • Model and analyze project execution strategies • Control project cost with trending estimates • Economic performance analysis Detailed Plant Design • Design, detailing, 3D modeling and drafting • Generate precise economic analysis • Maintain increasingly accurate evaluations • Manage all elements during all project phases Process Engineering Process engineering decisions impact on the throughput, yield, performance and economics of a facility Process engineering facilitates cross-disciplinary ideas, recommendation and designs of process models Process engineering enables improved plant performance and reductions in operating and capital costs
  • 9. Our Delivery Methodology: The Onion Model Research Modeling Simulation Integration Optimization
  • 10. Our Delivery Approach: The SCISSORTM Model SCISSOR™ Simulanis Collaborative Integrated Simultaneous Simulation of Optimum Results We approach the industrial problems by our proprietary Simulanis Collaborative Integrated Simultaneous Simulation for Optimum Results model, or the SCISSORTM model. Features of the SCISSOR approach are as follows: Reduce capital and energy costs by 10-30% Reduce engineering design time by 50% Enables integration of equipment modeling, sizing and economic analysis Collaborative and simultaneous approach in a simulation environment Allows to perform the design and costing work Added scope for process optimization via multiple alternatives
  • 11. Our Consulting Services Process Research Studies • Evaluating process alternatives and strategies • Supporting R&D divisions of organizations • Assisting in bench-scale studies Process Modeling Studies • Modeling of unit operations to relate input and output • Formulating models by using governing equations • Troubleshooting control and de-bottlenecking Process Simulation Studies • Steady-state and dynamic simulation • Detailed simulation of unit operations • On-site simulation support
  • 12. Our Consulting Services Process Integration Studies • Energy analysis of a process using Pinch Analysis • Estimating process energy performance and targets • Integration of utility and energy systems Process Optimization Studies • Maximizing heat recovery and energy efficiency • Optimizing utility requirements of the process • Identification of avenues for capital cost saving
  • 13. Our Delivery – Consulting Services Design alternatives development & de-bottlenecking Analysis of performance & optimization Process Modeling & Analysis Model Key Equipment Analysis of Software & control Development of Plant Design Generate increasingly precise economic evaluations Manage change elements during all project phases Development of Basic Design Package Model processing & identification of potential problems Curtail expenses & optimize equipment performance Prediction of problems and ensure safety through design Rectification of problematic areas Accumulate data and extend process outcome Collaborative execution whilst reducing cost & time
  • 14. Vision for Consulting Services C o n s u l t i n g Generating Awareness Generating awareness for process optimization by employing industry’s leading simulators Application of Pinch Technology Promoting Pinch Technology to be used for challenging problems in process integration SME-based service delivery Bridging SME-based consultancy gap in the implementation of process simulation software
  • 15. Vision for Consulting Services C o n s u l t i n g Engage Simulation Software Providers Helping in the sales & marketing of big process simulation providers like AspenTech, Invensys, PIL, etc. engaging them. International Liaison Targeting International players by explaining market potential and promotion of their solutions in similar domains.
  • 19. Our Service Offerings Consulting Services Professional Development Services
  • 20. Professional Development Services Consulting Services Professional Development Services Process Integration Process Design Process Safety Process Simulation Computer-Aided Process Engineering (SCAPETM) Our Competencies Modes of Delivery Classroom Sessions E-learning Corporate On-site Process facility On-site Cutting-edge training services focused on industry's leading practices Course delivery by well-qualified professionals Best-in-class course content backed by intensive research Course content peer-reviewed by experts from premier universities Multiple courses tailored to meet the requirements of the company Unique mode of delivery on an e-learning platform Skills imparted Analysis and optimization of complete chemical plants Computational techniques to perform process calculations Fundamentals of process safety in chemical plant design
  • 21. Vision for Professional Development Services Knowledge Confidence Enthusiasm Achievement Skills required in process industry Mathematical Computational Modeling Simulation Optimization Design fundamentals Process control Applied thermodynamics Process safety Simulating Excellence… Vision for Training Services Equipping young engineers with practical aspects of process engineering to help them excel in the industry On-site modes of delivery to enable companies to enhance the skills of their workforce saving time and cost at the same time Bridging the skill-gap for graduating chemical engineering students and industry professionals seeking industry-shift
  • 22. Modes of Delivery Classroom Sessions E-learning Corporate On-site Process Facility On-site
  • 23. Modes of Delivery – Classroom Sessions Classroom Sessions E-learning Corporate On-site Process Facility On-site State-of-the-art training facility Course delivery by well-qualified professionals Dedicated sessions for case studies discussion Illustrations on typical industrial problems Myriad of challenging practice problems Illustrations using video modules Complete post-training support A comprehensive collection of relevant industry problems Location New Delhi Batch Strength Sixteen trainees per batch Batches Weekdays, Weekend and Express Target Industry professionals, students, researchers
  • 24. Success of our Classroom Sessions Classroom sessions of Simulanis Process Engineering courses have been a huge success amongst industry professional and students. A few glimpses…..
  • 25. Modes of Delivery – E-learning Classroom Sessions E-learning Corporate On-site Process Facility On-site World’s first process engg. training on an e-learning platform Learn at your own pace and place Multiple courses to choose from Ample solved examples and case studies Myriad of challenging practice problems Illustrations using video modules Complete post-training support Saves travel time and cost Location Your own workstation! Batch Strength NA Batches Weekdays, Weekend and Express Target International students, industry professionals
  • 26. Simulanis E-Learning Suite (SLS) We have successfully launched our Learning Management System (LMS) on web and mobile platforms, collectively known as the Simulanis Learning Suite (SLS) Features of SLS In-house developed e-learning platform on web and mobile platforms Regular updates and additions made from the backend “Post-a-query” feature to report issues as and when required Continuous performance monitoring through online tests and quizzes Launching our services on e-learning enable us to deliver our content in the most innovative manner
  • 27. Simulanis E-Learning Suite (SLS) We have successfully launched our Learning Management System (LMS) on web and mobile platforms, collectively known as the Simulanis Learning Suite (SLS) Features of SLS In-house developed e-learning platform on web and mobile platforms Regular updates and additions made from the backend “Post-a-query” feature to report issues as and when required Continuous performance monitoring through online tests and quizzes Launching our services on e-learning enable us to deliver our content in the most innovative manner
  • 28. Modes of Delivery – Corporate On-Site Classroom Sessions E-learning Corporate On-site Process Facility On-site Enhance technical skills of your process engg. personnel Tailored training content as per client’s requirement Training sessions at your own location Rigorous sessions delivered in a time-efficient manner Multiple employees can be trained at once Saves travel time and cost Complete post-training support A comprehensive collection of relevant industry problems Location Client’s Corporate Office Batch Strength Flexible Batches Weekdays and weekends Target Process engineers, trainees
  • 29. Modes of Delivery – Process Facility On-Site Classroom Sessions E-learning Corporate On-site Process Facility On-site Cutting-edge training right at your process facility Customized course content as per client’s requirement Course delivery by highly qualified professionals Rigorous sessions delivered in a time-efficient manner Dedicated sessions for discussing relevant case studies Saves travel time and cost Complete post-training support A comprehensive collection of relevant industry problems Location Client’s Process Facility Batch Strength Flexible Batches Weekdays and weekends Target Process / production engineers
  • 30. Corporate On-site Delivery Model Highlights Training sessions at client’s corporate facility Customized content on topics relevant to the company Course delivery by qualified personnel of specialist domains Complete post-training support Multiple employees can be trained, saving time and cost Benefits World-class trainings delivered in an innovative and interactive manner Time-efficient as multiple trainees can be trained at the same time Cost-effective as compared to in-house trainings Well-researched course content on an electronic platform enabling easy accessibility Enables solution of live problems in a collaborative environment Saves travel expense as well as time away form work
  • 31. Customizable Courses for On-Site Delivery Simulating Unit Operations Process Flowsheeting Working with commercial simulators Dynamic Process Modelling Optimization Techniques Working with commercial simulators Basic computational techniques Advanced MS Excel Visual Basic for Applications (VBA) GAMS, OptimJ MATLAB skills Pressure relief calculations Pressure relief calculations HAZOP and HAZID Analysis FMEA and FTA Studies Layer of Protection Analysis (LOPA) What Went Wrong Analysis Choose the topics most relevant to your company’s Simulating Unit Operations Advanced MS Excel Visual Basic for Applications (VBA) MATLAB skills FMEA and FTA Studies Layer of Protection Analysis (LOPA) The added advantage We can extend our Professional Development Services’ portfolio to meet the requirements of the client by leveraging on the following capabilities: Flexibility to switch between simulation platforms Extensive in-house research capabilities Co-ordination with academicians and universities Liaisons with field specialists all over the world Process Simulation CAPE Process Safety
  • 32. Success of our On-site Sessions We have established liaisons with multi-national engineering and manufacturing companies to deliver on-site trainings on specialist topics. Our Success Stories Delivered trainings on Statistical and Analytical tools to one of the world’s leading manufacturer of electro-mechanical assemblies Delivered trainings on Mathematical Modelling to corporates in alliance with a government organization, NIESBUD Signed a deal with a multi-national EPC company to deliver on-site trainings on Simulation platforms to its employees A few glimpses…..
  • 33. Bouquet of our Competencies Process Simulation Process Integration Simulanis Computer-Aided Process Design Process Safety Statistical and Analytical Tools for Manufacturing Industry Process Design
  • 34. Bouquet of Our Competencies Process Simulation Design, development, analysis and optimization of individual equipment and the overall plant Interpretation of process flow sheets and prediction of performance of the process Hands-on training for industry's leading process simulation tools, starting from introduction to GUI to advanced topics Dynamic process modelling to run emergency scenarios, evaluate startup and shutdown procedures and batch processes
  • 35. Process Simulation (Scope Not Exhaustive) Generic Process Simulation Package Getting started with simulation Know your simulating engine Process flowsheeting Property analysis Dynamic simulations Plant-wide simulations Simulating basic unit operations Economic and energy analysis Running simple simulation cases Flare network design and rating Heat exchanger design and rating Equation Oriented simulations Simulating complex unit operations Custom modelling and simulation Integrating FORTRAN & simulation Advanced optimization strategies Model analysis techniques PSV sizing, design and rating Refinery Package Hydrotreating simulations Reformer simulations Acid gas cleaning simulations LNG plant simulations Hydrocracking simulations Upstream simulations (dynamic) Sour gas cleaning simulations Debutanizer column simulations FCC simulations General refining simulations ADU/VDU simulations Biodiesel synthesis simulations Batch Process (Pharmaceutical) Package Batch process simulations Granulation simulations Batch process dynamic simulations Crushing simulations Drying simulations Pneumatic conveying simulations
  • 36. Bouquet of Our Competencies Computer-Aided Process Engineering Basic to advanced-level computational techniques to perform process engineering calculations Advanced mathematical tools on a wide variety of platforms such as Microsoft Excel, Visual Basic, MATLAB, FORTRAN and GAMS Build confidence to create powerful calculation and mini-simulation models to assist in routine as well as challenging engineering calculations Process Engineering problems ranging from refinery scheduling and equipment sizing to practical optimization of the complete plant
  • 37. CAPE ( Computer Aided Process Engineering ) MS Excel (Scope Not Exhaustive) Getting started with MS Excel Basic formulae and auditing Using What-If, Solver and Goal Seek Pivot tables, Import / Export data Executing optimization algorithms Performing flash calculations Solving phase equilibrium Hydraulic calculations Data analysis and interpretation Creating visual reports and charts Complex formulae and logic control Performing iterative calculations Performing mass balances Equipment sizing calculations Generating process datasheets Visual Basic Integrated MS Excel Introducing VBA for MS Excel Mastering VBA programming Process Eng. VB Case Studies Recording VB macros Advanced VBA tools and tips Creating Process Engg. Applications Basics of VBA programming Error handling techniques Creating Process Engg. User Forms MATLAB for Chemical Engineers Engg. mathematics using MATLAB Heat & Mass Transfer with MATLAB Process modelling using MATLAB CRE using MATLAB Analysis of process control systems Process Eng. MATLAB Case Studies GAMS for Optimization Introduction to GAMS GAMS Programming GAMS Optimization Case Studies
  • 38. Bouquet of Our Competencies Process Safety Selecting, designing, sizing, rating and simulating relief systems based on API, ASME, AIChE and DIERS guidelines Qualitative hazard evaluation techniques, HAZOP, HAZAN, WHAT-IF and FMEA Analytical tools such as FTA and LOPA for assessing the potential hazardous incidents in a process facility Interactive sessions on What Went Wrong – Learning from Process Disasters
  • 39. Process Safety (Scope Not Exhaustive) Pressure Relief Calculations Introduction to relief calculations Relief scenarios Relief device sizing 2-phase relief and DIERS Overview of relief devices Relief device operation Relief device rating Single phase relief Causes of overpressure Relief device selection Relief device installation Simulating relief scenarios Hazard Evaluation Techniques HAZOP FMEA Preliminary Hazard Analysis (PHA) Hazard Analysis Reaction Hazards What Went Wrong HAZID FTA Cause-Consequence Analysis (CCA) Risk Assessment Process Safety Management WHAT-IF LOPA Checklist Analysis Emergency Measures Material Compatibility Process Disasters Case Studies Incident Investigation Emergency Management Video Showcase HAC Studies Loss Prevention Technical Digest Safe Work Practices Human Factors and Safety Culture
  • 40. Bouquet of Our Competencies Process Integration Fundamentals of integrating a series of processes, employing various unit operations Methods and techniques to achieve energy efficient designs, distillation column sequencing, and optimize site-wide utility systems Advanced techniques in the domain of heat-exchanger networks (HEN) and pinch technology Heat Integration of Distillation Columns, Evaporators, Dryers, and Reactors
  • 41. Process Integration (Scope Not Exhaustive) Generic Process Integration Package Process-specific integration topics Reactor-Separator-Recycle System Solvent Based Separations Cycle Gasification Process Absorption Separation Systems Reactive Distillation Solvent Extraction Dividing Wall Distillation Columns Minimization of Flue-Gas Emissions Novel Reactor Systems Hydrogen Integration Techniques Separation Of Azeotropic Mixtures Distillation Sequencing Energy Systems Design Heat Exchanger Network Design Heat Integration of Reactors Cogeneration Utility Systems Design Distillation Column Sequencing Steam Systems Water Systems Design Distillation Systems Design Heat Integration of Columns Cooling Systems Environmental Design Thermodynamic Properties Process Economics Choice of Reactors Process Optimization Choice of Separators Complex Separations
  • 42. Bouquet of Our Competencies Analytical and Statistical Tools for Manufacturing Learn to Define, Measure, Analyze, Improve and Control the processes using Six Sigma Techniques Statistical Process Control (SPC) Tools and Procedures, Gage R&R, ANOVA, Process Capability Analysis using Minitab software Projection variances, Shift productivity, Production planning and scheduling using MS Excel Fishbone Analysis, Pareto Analysis, Calibration and measurement, etc.
  • 43. Bouquet of Our Competencies Process Design Sourcing the right data to prepare for design, estimating and calculating properties of chemical components Performing routine fluid flow calculations such as hydraulic, pumps, compressors and turbine calculations Performing design of equipment such as separators, columns, heat exchangers, pressure vessels, control valves and relief devices in-line with codes and standards Studying control and instrumentation
  • 44. Process Design – Topics to choose from (Scope Not Exhaustive) Generic Process Design Package Chemical Engineer Duties Hydraulic Calculations (Line Sizing) Turbine Calculations Control Valve Design Calculations Instrumentation and Control Oil & Gas Industry Focus Crude Oil Distillation Distillate hydrocracking Refinery Economics Pharmaceutical Industry Focus Sourcing Data Pump Calculations Separator Design Heat Exchanger Design and Rating Mass and Energy Balances Catalytic Reforming Hydrotreating Process Equipment in Refining Property Estimation Compressor Calculations Pressure Vessel Design Distillation Column Design Quick Process Engg. Calculations FCC Refinery Gas Treating Catalyst Regeneration Batch Process Scheduling Batch Process Optimization Batch Process Integration
  • 45. More about our Professional Development Services….. Simulanis Methodology Chemical Engineering Text 1 Design Guides 2 Added Advantage Simulation Videos 3 Academic Journals 4 Research Databases 5 Institutional Guidelines 6 How we develop our course content?
  • 46. Course Content Delivery Advantages of e-delivery Features Participants are provided with a brand-new Tablet with a pre-loaded Simulanis app A unique username and password is provided to every participant Course content can be easily accessed using the Simulanis app at all times Participants can post a query directly, at any time using this app Participants can monitor the progress of the course(s) enrolled by him / her A handy learning experience wherein a candidate can not only view course content but also raise a query whenever required Updated course content can be made available with frequent release of new versions Navigability of the course content becomes easy by quick links to specific pages / sections Relevant webpages specific to the topics can also be referred directly from this digital interface
  • 47. Best-in-class Course Content Intensive brainstorming Content development SimulanisTM course content Accreditation Peer-review USP of our Course Content • Backed by intensive research • Peer-reviewed by industry experts and academicians • Supplemented with support CDs / DVDs • Multiple illustrations, case studies and problem statements • Continuous improvement based on Japanese philosophy, “Kaizen”