1. 111
Presentation on
ECT for Captive Power Plants at
Large Process Industries
(Case Study)
TurboTech Precision Engineering (P) Ltd
Nelamangala, Bangalore, INDIA

2. 2222
At Captive Power Plant of
Ballarpur Industries (BILT)
 TurboTech Supplied and Commissioned 425 KW
Turbine by the Year 2009 to Customer Ballarpur
Industries Limited (BILT), a Large Captive Power
Plant of 60 MW Capacity
 This Customer's Large Scale Paper Manufacturing
Plant is Located at Bhigwan, Maharashtra
 The Customer Manufacturers Paper from Wood
Pulp
 This is one of the Largest Private Paper
Manufacturing Organization in India

3. 3333
Mini Steam Turbine – As Offered for BILT,
Maharasthra
Power Plant Type: Thermal Power Plant (Coal Based)
Power Plant Capacity: 60 MW
Application: Steam Turbine in Parallel to PRV/PRDS upstream of deaerator
Type of Turbine: Back Pressure
Voltage: 440 V
Frequency: 50 Hz
Design Inlet Pressure: 6.5 Bar (g)
Design Inlet Temp: 220 Deg C
Design Inlet Flow: 20 TPH
Design Exit Pressure: 2.5 Bar (g)
Turbine Power Output: 425 KW

4. 4
Schematic – As Offered for BILT Limited
Deaerator
Main
Turbine
~~ Captive Power
60 MW
LP Steam
Header
PRV
LP Extraction
SH Steam @
6.5 kg/cm2 (g)
20 TPH, 220 C
SH Steam @
2.5 kg/cm2
(g)
20 TPH, 172 C
BEFORE Turbine Installation
Deaerator
Main
Turbine
~~ Captive Power
60 MW
LP Steam
Header
PRV
LP Extraction
SH Steam @
6.5 kg/cm2 (g)
20 TPH, 220 C
SH Steam @
2.5 kg/cm2
(g)
20 TPH
~~ECT
425 kW Incidental Power!
AFTER Turbine Installation

5. Photograph of Turbine – As Installed at BILT

6. Performance Certificate Received from
Customer BILT

7. Energy and Cost Savings through Turbine
Installation at BILT Limited
Energy Savings:
Electricity Units Generated per Hour: 425
No of Days Plant Operating Per Year: 330
Electricity Units Generated Per Year: Approx 34 Lakh Units
Total Electrical Energy Savings from Year
2009 (Year of Commissioning) till Date Approx 136 Lakh Units
Cost Savings:
Electricity Cost per Unit: INR 4.00
Total Cost Savings Per Year: INR 136 Lacs/Year
Total Cost Savings from Year 2009
Till Date: 544 Lakh Rupees
(5.44 Crore Rupees!!!)

8. Mini Steam Turbines
Support Fight Global Warming
Apart from Supporting Energy and Cost Savings, TurboTech's Mini Steam
Turbines Support in Fighting Global Warming, as ELECTRIC POWER generated
through the turbines in these type of applications are GREEN in nature with
ELIMINATION of Burning of Fossil Fuel for the Same Power Generated
The Subject Turbine at BILT Limited has prevented about 18000 Tons of
CO2 (Carbon Di Oxide – Green House Gas that causes Global Warming) release
to the Atmosphere over these 4 Years of Operation, a significant contribution to
a Green and Safe Environment from such a Mini Product