Casting simulations - SOLIDCast v8.1 review

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S_Srivatsan

Design Business Technologie

[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],A review of the application of casting simulation packages used in foundries today ,[object Object]

Contents ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Introduction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Case studies ,[object Object],[object Object]

Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object]

Initial design of casting ,[object Object],[object Object],[object Object],[object Object]

Simulation and analysis of Sand casting process ,[object Object],Total time for solidification : 4.105 minutes Iso-surface plot marking areas with 80% density porosities likely to develop at 7 possible locations. Material weights as calculated for riserless valve sand casting Material Mass 316 SS (casting) 5.459kg Silica sand 11.37kg

[object Object],[object Object],[object Object],RISERs 1 & 2 Height 200 mm Diameter 44 mm RISERS 3 to 6 Height 100 mm Diameter 37 mm

[object Object],The design was simulated and weights were tabulated: Total Solidification time: 8.207 minutes ,[object Object],[object Object],[object Object],Material Mass 316 SS (casting) 5.219kg Riser 8.561kg Silica sand 16.991kg

Simulation and analysis of Investment casting process

After simulation of the casting, the weights were tabulated: Total solidification time: 25.832 minutes (23 seconds pour time included) ,[object Object],[object Object],Material Mass (considering entire pattern) 316 SS (casting) 22.359kg, for all 4 castings combined Riser 64.073kg (16kg per casting approx.) Investment shell 25.183kg (6.3kg per casting approx.)

Images showing absence of porosities in areas plagued by porosity as seen during the riserless sand casting analysis.

Results & discussions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

ACKNOWLEDGEMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

References ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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