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Philadelphia NAVY YARD
Energy Innovation Campus
J. Freihaut, Ph.D.
Architectural Engineering, Professor
Penn State Univesity
Navy Yard Grid Background
Navy Yard Grid Background
• One of the largest non-municipal
systems in the region
• Representative of 20th-century
urban electrical distribution systems
• Built up in stages since 1930’s
• Steam plant/co-generation
• Diverse customer base:
– Commercial
– Industrial
– Residential in Master Plan
– Military research
• Build out of Master Plan includes
significant increase in commercial,
industrial, and research activities as
well as residential.
• PAID acquired ownership and operating responsibility
from the Navy in September 2001.
• PAID secured unregulated utility provider status from the
PA PUC.
• PAID contracts with PECO for power at The Navy Yard,
but retains ownership of the infrastructure.
• PAID has invested approximately $ 18 million in
unamortized infrastructure upgrades to the distribution
system since taking ownership.
• The Navy Yard system has approximately 66 customers
buying approximately 120M kWh power annually and 26
MW peak demand
• Growth through the master plan projected to be 300 M
kWh with a peak demand of 100 MW.
Navy Yard Grid Background
Master Plan District Sectors
Broad Street
Entrance
26th Street
Entrance
Historic District
Shipyard District
Marina District
Corporate
Center District
Navy Yard Today
• 3.4 million SF
occupied
• Aker Shipyard, Navy
Foundry, Tasty Baking
LPT, GKS anchors
• Five dry docks, four
piers, rail service,
regional highway
access
• Diversified uses
include heavy
industrial, distribution
and light
manufacturing
Navy Yard Today: Industrial
Navy Yard Today: Office
• 1.5 million SF occupied
• Navy Yard Corporate Center
• Liberty Property Trust: 250,000
SF, $60 m
• Hotel
• 1.5-3.0 million SF total capacity
• Historic Renovations
• 650,000 SF in 30 historic buildings
• Urban Outfitters HQ:
– 1,000 + employees
– 350,000 SF, $135 m
– 7 Renovated Buildings
with 5 on District Heating and
Cooling System
Navy Yard Today: Navy
• NAVSEA Philadelphia is the U.S.
Navy’s principal organization for
ship machinery research and
engineering, with a focus on
storage, distribution and control
of electric power.
• Philadelphia assets include:
– 1,600 scientists, engineers
researchers and support
personnel
– $500 million annual budget
– 1.4 million SF of facilities and more
than $1billion of physical plant
– 100 labs and integrated test
facilities
• Primary research areas include:
– Fuel Cells
– Power Generation and
Distribution
– Sustainable Fuels
– Propulsion Technology
– Hybrid Engine Technology
– Information Technology and
Systems
The Clean Energy Systems
Innovation Campus
• Keystone Innovation Zone, realized a significant
opportunity around the engineering sciences and
services
• Connect key partners in:
– Economic Development
– Federal R&D
– University Research
– Private Sector
• Establish the Navy Yard and the region as a national
center for research, education and commercialization
of energy related technologies with a focus on:
– Sustainable Building Design and Energy Efficient Retrofits
– Green Energy Technology Workforce Development
– Integrated Energy Storage
– Distributed Generation Systems
– District CHP Systems
– Energy Management and Control Systems
– Smart grid distribution
Clean Energy Campus: Early
Successes
Building 100 Innovation Center
25,000 SF facility
Launch point for academic, private and federal
partnerships
Tenants: BFTP, DVIRC, PSU, Drexel, venture &
angel capital, private engineering, and R&D
firms.
Navy Advanced Test Cell Facility
New $20 million electric test cell under construction
Penn State Graduate Engineering Program
MS in Systems Engineering available on campus
State & Federal Funding Awards:
PSU: DOE – Energy Efficient Building Hub ($129 m Federal; $30 m PA)
PSU: DOE – Mid-Atlantic Clean Energy Applications Center ($2.0 m)
PSU: DOE – Mid-Atlantic Solar Resource & Training Center ($3.5 m)
PSU: DOE – Mid-Atlantic Smart Grid Research Project ($5.0 m)
City: EECBG - Investment Fund for Product Demonstrations ($500k)
PA/Ben Franklin: Alternate Energy Development Program ($10 m)
Grid & Energy Master Planning
Navy Yard Grid
• Peak Demand: 26MW
• Annual Consumption: 120 GWh
• 66 Customers
• 100+ miles of underground cable
• 158 Transformers
• 490 total-kWh meters
• 8 HV customers
• 107 pieces of Switchgear
Growth Projections by Year
Section
Demand Projections
-
5.00
10.00
15.00
20.00
25.00
30.00
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
Year
DemandMw
Shipyard
Historic Core
Corporate Center
Research Park
Marina District/East End
0
20
40
60
80
100
120
2008 2012 2016 2018 2022
Demand MW
Growth Projections
Energy Master Planning Goals
• Prioritize capital projects
• Develop a sound grid-based business
model
• Incubate new sustainable
business/products
• Create a location for testing/scaling
technology from concept to nationally
distributable product
• Support the Navy in DOD initiatives
Task Areas
• Infrastructure: Distribution, System Reliability
and Smart Grid Core Infrastructure
• Building Owner Opportunities: Building
Management, Efficiency, Distributed
Generation/Storage and Strategic Islanding
• Finances & Business Modeling: Procurement,
Ancillary Services, Other System Revenues and
Business Modeling
• Test Bedding: Scaling Up Technology & Other
Innovative Solutions
Available Resources for
Master Planning Process
Assets
• 10 MW steam generator
• Oil Storage
• Substation 602 has available breakers
• Available duct banks for loop-circuits
• Two Main sub/switching stations
• Transformers
• Solar Smart Grid Demonstration Project
• Close Proximity to PJM interconnect
Studies and Available Data
• Complete One-Line Diagrams
• Arc Flash Study
• Protective Device Study
• Short Circuit Study
• Load Flow Study
• Motor Starting
• Harmonic Analysis
• Relay Settings
Understanding Navy Yard Electric Use
Existing Data Analysis Tools
Timeof UseVisualization
Tenant Comparisons
Peak Shaving Analysis
Load ProfileLMP Costs
Load Distribution
Navy Yard Tenants
Temperature & Relative Humidity
vs Demand
Peak day
Load Duration Curve
Navy Yard Demand Curve Offset
from Incident Pricing Curve
Peak Shaving Opportunities
Monthly savings per MW shaved
RDD&D Developments/Opportunities
& Design Principles for Navy Yard
Energy Systems Innovation
Navy Yard Grid Background
District Integrated Energy
System Opportunities
8/13/2012 Slide: 31
PG&E Residential Load Profiles
0
0.2
0.4
0.6
0.8
1
1.2
0 20 40 60
Half hour interval num ber
Load
Series1
Series2
Series3
Series4
Series5
Series6
Series7
PG&E Large Com m ercial Load Profiles
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0 20 40 60
Half Hour Intervals
Load
Series1
Series2
Series3
Series4
Series5
Series6
Series7
Need to reduce and shift peak load profiles via:
-Advanced envelope materials and systems
-Ambient load shifting via dynamic thermal
capacitance changes in building envelope and
structures
-Sensible and latent load decoupling
-Integrated day light + LED systems
-Dynamic, sensor actuated controls based on
calibrated dynamic load and energy supply models
-Load diversification via campus and district planning
-Short term thermal and electric energy storage
technologies
-Smart grid technology
to Enable
-On-site, combined heat and power technology
application
-Selection and operation of HVAC, lighting
equipment at design points
Approach to Optimizing Efficient Integrated Energy Systems
Need to Flatten Buildings Electric
and
Thermal Load Transient Profiles
~constant
Thermal
Load
Kw
Load
24 hr Day
Conventional
Load
Profiles
24 hr Day
Desired Load Profiles
for CHP & Dynamic Controls Optimization
Increase Building Thermal Capacitance
Controlled and Known Infiltration (Latent Load)
Integrated Daylight and Lighting Controls
Short Term Electric and Thermal Storage
Reliable, Cost Effective Dynamic Controls
Building Design
Paradigm
Shift
Thermal
Electric
Kw
Load
Thermal
Load
24 hour cycle
Kw
Demand
Thermal
Demand
Prime Mover
Kw
Steady State Output
Prime Mover
Recoverable Thermal
Steady State Output
Short Term
Electrical
Storage
Short Term
Electrical
& Thermal
Storage
- Need to flatten and phase shift electric and thermal load profiles to allow prime mover
and heat recovery equipment to operate @maximum load factor
- Innovate short term, on-site electrical and thermal storage for addressing peak loads
- Encourage PUCprograms that incentivizerunning meter backwards
- Integrated Design to CHPrather than CHPto Design
What We Need to Invent & Innovate
To
Move From Present Predicament to Progress
Representative Next Steps
• Risk Assessment/Prioritize capital projects
• Peak-Shaving generation
• Large-scale storage (10-20MW)
• Real-time data collection
• Demand response smart grid
demonstration
• Combined Heat and Power
• Bloom Fuel Cell for Urban Outfitter
Complex Baseload

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Phila_Navy Yard Energy Innovation Campus Overview

  • 1. Philadelphia NAVY YARD Energy Innovation Campus J. Freihaut, Ph.D. Architectural Engineering, Professor Penn State Univesity
  • 2. Navy Yard Grid Background
  • 3. Navy Yard Grid Background • One of the largest non-municipal systems in the region • Representative of 20th-century urban electrical distribution systems • Built up in stages since 1930’s • Steam plant/co-generation • Diverse customer base: – Commercial – Industrial – Residential in Master Plan – Military research • Build out of Master Plan includes significant increase in commercial, industrial, and research activities as well as residential.
  • 4. • PAID acquired ownership and operating responsibility from the Navy in September 2001. • PAID secured unregulated utility provider status from the PA PUC. • PAID contracts with PECO for power at The Navy Yard, but retains ownership of the infrastructure. • PAID has invested approximately $ 18 million in unamortized infrastructure upgrades to the distribution system since taking ownership. • The Navy Yard system has approximately 66 customers buying approximately 120M kWh power annually and 26 MW peak demand • Growth through the master plan projected to be 300 M kWh with a peak demand of 100 MW. Navy Yard Grid Background
  • 5. Master Plan District Sectors Broad Street Entrance 26th Street Entrance Historic District Shipyard District Marina District Corporate Center District
  • 7. • 3.4 million SF occupied • Aker Shipyard, Navy Foundry, Tasty Baking LPT, GKS anchors • Five dry docks, four piers, rail service, regional highway access • Diversified uses include heavy industrial, distribution and light manufacturing Navy Yard Today: Industrial
  • 8. Navy Yard Today: Office • 1.5 million SF occupied • Navy Yard Corporate Center • Liberty Property Trust: 250,000 SF, $60 m • Hotel • 1.5-3.0 million SF total capacity • Historic Renovations • 650,000 SF in 30 historic buildings • Urban Outfitters HQ: – 1,000 + employees – 350,000 SF, $135 m – 7 Renovated Buildings with 5 on District Heating and Cooling System
  • 9. Navy Yard Today: Navy • NAVSEA Philadelphia is the U.S. Navy’s principal organization for ship machinery research and engineering, with a focus on storage, distribution and control of electric power. • Philadelphia assets include: – 1,600 scientists, engineers researchers and support personnel – $500 million annual budget – 1.4 million SF of facilities and more than $1billion of physical plant – 100 labs and integrated test facilities • Primary research areas include: – Fuel Cells – Power Generation and Distribution – Sustainable Fuels – Propulsion Technology – Hybrid Engine Technology – Information Technology and Systems
  • 10. The Clean Energy Systems Innovation Campus • Keystone Innovation Zone, realized a significant opportunity around the engineering sciences and services • Connect key partners in: – Economic Development – Federal R&D – University Research – Private Sector • Establish the Navy Yard and the region as a national center for research, education and commercialization of energy related technologies with a focus on: – Sustainable Building Design and Energy Efficient Retrofits – Green Energy Technology Workforce Development – Integrated Energy Storage – Distributed Generation Systems – District CHP Systems – Energy Management and Control Systems – Smart grid distribution
  • 11. Clean Energy Campus: Early Successes Building 100 Innovation Center 25,000 SF facility Launch point for academic, private and federal partnerships Tenants: BFTP, DVIRC, PSU, Drexel, venture & angel capital, private engineering, and R&D firms. Navy Advanced Test Cell Facility New $20 million electric test cell under construction Penn State Graduate Engineering Program MS in Systems Engineering available on campus State & Federal Funding Awards: PSU: DOE – Energy Efficient Building Hub ($129 m Federal; $30 m PA) PSU: DOE – Mid-Atlantic Clean Energy Applications Center ($2.0 m) PSU: DOE – Mid-Atlantic Solar Resource & Training Center ($3.5 m) PSU: DOE – Mid-Atlantic Smart Grid Research Project ($5.0 m) City: EECBG - Investment Fund for Product Demonstrations ($500k) PA/Ben Franklin: Alternate Energy Development Program ($10 m)
  • 12. Grid & Energy Master Planning
  • 13. Navy Yard Grid • Peak Demand: 26MW • Annual Consumption: 120 GWh • 66 Customers • 100+ miles of underground cable • 158 Transformers • 490 total-kWh meters • 8 HV customers • 107 pieces of Switchgear
  • 14. Growth Projections by Year Section Demand Projections - 5.00 10.00 15.00 20.00 25.00 30.00 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 Year DemandMw Shipyard Historic Core Corporate Center Research Park Marina District/East End
  • 15. 0 20 40 60 80 100 120 2008 2012 2016 2018 2022 Demand MW Growth Projections
  • 16. Energy Master Planning Goals • Prioritize capital projects • Develop a sound grid-based business model • Incubate new sustainable business/products • Create a location for testing/scaling technology from concept to nationally distributable product • Support the Navy in DOD initiatives
  • 17. Task Areas • Infrastructure: Distribution, System Reliability and Smart Grid Core Infrastructure • Building Owner Opportunities: Building Management, Efficiency, Distributed Generation/Storage and Strategic Islanding • Finances & Business Modeling: Procurement, Ancillary Services, Other System Revenues and Business Modeling • Test Bedding: Scaling Up Technology & Other Innovative Solutions
  • 18. Available Resources for Master Planning Process
  • 19. Assets • 10 MW steam generator • Oil Storage • Substation 602 has available breakers • Available duct banks for loop-circuits • Two Main sub/switching stations • Transformers • Solar Smart Grid Demonstration Project • Close Proximity to PJM interconnect
  • 20. Studies and Available Data • Complete One-Line Diagrams • Arc Flash Study • Protective Device Study • Short Circuit Study • Load Flow Study • Motor Starting • Harmonic Analysis • Relay Settings
  • 21. Understanding Navy Yard Electric Use
  • 22. Existing Data Analysis Tools Timeof UseVisualization Tenant Comparisons Peak Shaving Analysis Load ProfileLMP Costs
  • 25. Temperature & Relative Humidity vs Demand Peak day
  • 27. Navy Yard Demand Curve Offset from Incident Pricing Curve
  • 28. Peak Shaving Opportunities Monthly savings per MW shaved
  • 29. RDD&D Developments/Opportunities & Design Principles for Navy Yard Energy Systems Innovation
  • 30. Navy Yard Grid Background
  • 31. District Integrated Energy System Opportunities 8/13/2012 Slide: 31
  • 32. PG&E Residential Load Profiles 0 0.2 0.4 0.6 0.8 1 1.2 0 20 40 60 Half hour interval num ber Load Series1 Series2 Series3 Series4 Series5 Series6 Series7 PG&E Large Com m ercial Load Profiles 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 20 40 60 Half Hour Intervals Load Series1 Series2 Series3 Series4 Series5 Series6 Series7 Need to reduce and shift peak load profiles via: -Advanced envelope materials and systems -Ambient load shifting via dynamic thermal capacitance changes in building envelope and structures -Sensible and latent load decoupling -Integrated day light + LED systems -Dynamic, sensor actuated controls based on calibrated dynamic load and energy supply models -Load diversification via campus and district planning -Short term thermal and electric energy storage technologies -Smart grid technology to Enable -On-site, combined heat and power technology application -Selection and operation of HVAC, lighting equipment at design points Approach to Optimizing Efficient Integrated Energy Systems
  • 33. Need to Flatten Buildings Electric and Thermal Load Transient Profiles ~constant Thermal Load Kw Load 24 hr Day Conventional Load Profiles 24 hr Day Desired Load Profiles for CHP & Dynamic Controls Optimization Increase Building Thermal Capacitance Controlled and Known Infiltration (Latent Load) Integrated Daylight and Lighting Controls Short Term Electric and Thermal Storage Reliable, Cost Effective Dynamic Controls Building Design Paradigm Shift Thermal Electric Kw Load Thermal Load
  • 34. 24 hour cycle Kw Demand Thermal Demand Prime Mover Kw Steady State Output Prime Mover Recoverable Thermal Steady State Output Short Term Electrical Storage Short Term Electrical & Thermal Storage - Need to flatten and phase shift electric and thermal load profiles to allow prime mover and heat recovery equipment to operate @maximum load factor - Innovate short term, on-site electrical and thermal storage for addressing peak loads - Encourage PUCprograms that incentivizerunning meter backwards - Integrated Design to CHPrather than CHPto Design What We Need to Invent & Innovate To Move From Present Predicament to Progress
  • 35. Representative Next Steps • Risk Assessment/Prioritize capital projects • Peak-Shaving generation • Large-scale storage (10-20MW) • Real-time data collection • Demand response smart grid demonstration • Combined Heat and Power • Bloom Fuel Cell for Urban Outfitter Complex Baseload