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Polish-German Cooperation
Presentation of Local Cogeneration Power Plant
         RENREN Monitoring Group
    & Steering Committee Joint Meeting
                  Łódź, 7.06.2011
BMU programme for promoting investments in the
   reduction of environmental pollution abroad
 Aims of the funding:
• Direct, measurable impact on the environment, including, in particular to
   reduce air and water pollutants, or
• Presenting economic activities to improve the climate, in particular, reducing
   carbon dioxide emissions and replace fossil fuels by renewable energy
   sources.

The intensity of co-financing: 30% -75% of eligible costs

Multipliereffect, ie. The possibility of relocation of activities in a project designed
   for areas with a simila rsituation and the economic side of the project.




                                       Name of event
Primary Objectives:
1. Production of green energy – reduce
  air pollution by reducing CO2.
2. Solution model, which is an incentive
  for similar actions to other local
  communities.


                  Name of event
DetailObjectives:
1. Increase energy independence of Daszyna Commune.
2. Cooperation with the heating plant in a situation of
   greater demand for energy (in winter).
3. Take advantage of surplus of straw from local
   agriculture.
4. Social-economic development of Daszyna Commune.
5. Promotion of Daszyna.



                         Name of event
Reduction of CO2
                             Coal                   Straw

   Heat of Combustion               23.8 MJ/kg              14.7 MJ/kg

  Pure Carbon content                 97%                     46%

       Ash content                    < 2%                     6%

Ammount of CO2 produced
                                    4.07 kgCO2              6.8 kgCO2
to obtain 100 MJ of energy


    Equivalent emmision of CO2 – 1.96 x 106 kg/year
            For biomass solution – 0 kg/year


                                    Name of event
Old heating plant




      Name of event
Cost estimation




     Name of event
ORGANIC RANKINE CYCLE
                   ?
                                    400 kWel
                          TURBINE     ~

 ?
BOILER
                             Fan cooler
2 MWt    Pump

          Name of event
ORGANIC RANKINE CYCLE
                                ?
                                       400 kWel
                             TURBINE      ~
                                       Generator




BOILER
                                Fan Cooler
2 MWt      Pump

             Name of event
Setup of power plant




       Name of event
Boiler
The boiler must be carefully chosen in
order to satisfy the plant requirements:

1.   Reliability
2.   Stability of parameters
3.   High efficiency
4.   Flexibility
5.   High temperature of water
6.   Dealing with straw burning problems
What is Rankine cycle??
            Critical point



                              3

     Qin
                                  W turbine

2
1                                 4


           Qout



              Name of event
Principle of RC




     Name of event
Principle of RC
                Critical point
                                 50 bar
    Water                        saturated steam

                                 3
                 Wet steam



                                              0,06 bar
2
1                                    4




                 Name of event
Parameters of ORC

FUEL                               STRAW
                                 BRIQUETTE
PRESSURE [bar]                     2.68

INLET TEMPERATURE [K]             348.15

OUTLET TEMPERATURE[K]             403.15

MASS STREAM [kg/s]                 8.68

POWER [kW]                         2000



                 Name of event
Principle of ORC
                   Critical point
                                    50 bar



                                    3
       Critical point


                    3’
  2’                                         0,06 bar
2 1’                    4’
1                                       4




                    Name of event
Turbine
1. The turbine is an integral element in the cycle
2. It converts the energy of the working fluid into mechanical energy
3. The turbine must accurately match the given conditions of the
   localization

4. Examples of turbine stages:
The conditions that a turbine should satisfy

1.In case of the commercial projects -
  high reliability (one hour off is very
  expensive)
2.High efficiency – it results in greater
  electrical
3.Simple design – results in lower cost of
  the turbine
The concept for Daszyna
1.Working fluid with high critical
  temperature (e. g. R141b)
2.A few stage impulse turbine with
  rotational speed of 3000 rev/min
  (cheaper but less efficient solution)
3.A few stage reaction turbine (more
  efficient but also more expensive
  solution)
Power generator
1. Power generator – three phase asynchronous
   induction motor
2. The turbine and the power generator combine to
   the turbogenerator
Other components
1. Heat exchangers – must be reliable
   and well sealed (to prevent any leaks
   and mixing)
2. Circulation pump – the best would be a
   hermetic one
3. Control system – power plant must be
   fully automated
4. Other elements – must withstand the
   conditions of the ORC cycle
The advantages
1. The concept can be applied in other country
   regions due to availability of the straw.

2. The cycle is flexible and scalable.

3. The idea is innovative as it would be the first of
   this kind in Poland.

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Hybrydowa elektrociepłownia

  • 1. Polish-German Cooperation Presentation of Local Cogeneration Power Plant RENREN Monitoring Group & Steering Committee Joint Meeting Łódź, 7.06.2011
  • 2. BMU programme for promoting investments in the reduction of environmental pollution abroad Aims of the funding: • Direct, measurable impact on the environment, including, in particular to reduce air and water pollutants, or • Presenting economic activities to improve the climate, in particular, reducing carbon dioxide emissions and replace fossil fuels by renewable energy sources. The intensity of co-financing: 30% -75% of eligible costs Multipliereffect, ie. The possibility of relocation of activities in a project designed for areas with a simila rsituation and the economic side of the project. Name of event
  • 3. Primary Objectives: 1. Production of green energy – reduce air pollution by reducing CO2. 2. Solution model, which is an incentive for similar actions to other local communities. Name of event
  • 4. DetailObjectives: 1. Increase energy independence of Daszyna Commune. 2. Cooperation with the heating plant in a situation of greater demand for energy (in winter). 3. Take advantage of surplus of straw from local agriculture. 4. Social-economic development of Daszyna Commune. 5. Promotion of Daszyna. Name of event
  • 5. Reduction of CO2 Coal Straw Heat of Combustion 23.8 MJ/kg 14.7 MJ/kg Pure Carbon content 97% 46% Ash content < 2% 6% Ammount of CO2 produced 4.07 kgCO2 6.8 kgCO2 to obtain 100 MJ of energy Equivalent emmision of CO2 – 1.96 x 106 kg/year For biomass solution – 0 kg/year Name of event
  • 6. Old heating plant Name of event
  • 7. Cost estimation Name of event
  • 8. ORGANIC RANKINE CYCLE ? 400 kWel TURBINE ~ ? BOILER Fan cooler 2 MWt Pump Name of event
  • 9. ORGANIC RANKINE CYCLE ? 400 kWel TURBINE ~ Generator BOILER Fan Cooler 2 MWt Pump Name of event
  • 10. Setup of power plant Name of event
  • 11. Boiler The boiler must be carefully chosen in order to satisfy the plant requirements: 1. Reliability 2. Stability of parameters 3. High efficiency 4. Flexibility 5. High temperature of water 6. Dealing with straw burning problems
  • 12. What is Rankine cycle?? Critical point 3 Qin W turbine 2 1 4 Qout Name of event
  • 13. Principle of RC Name of event
  • 14. Principle of RC Critical point 50 bar Water saturated steam 3 Wet steam 0,06 bar 2 1 4 Name of event
  • 15. Parameters of ORC FUEL STRAW BRIQUETTE PRESSURE [bar] 2.68 INLET TEMPERATURE [K] 348.15 OUTLET TEMPERATURE[K] 403.15 MASS STREAM [kg/s] 8.68 POWER [kW] 2000 Name of event
  • 16. Principle of ORC Critical point 50 bar 3 Critical point 3’ 2’ 0,06 bar 2 1’ 4’ 1 4 Name of event
  • 17. Turbine 1. The turbine is an integral element in the cycle 2. It converts the energy of the working fluid into mechanical energy 3. The turbine must accurately match the given conditions of the localization 4. Examples of turbine stages:
  • 18. The conditions that a turbine should satisfy 1.In case of the commercial projects - high reliability (one hour off is very expensive) 2.High efficiency – it results in greater electrical 3.Simple design – results in lower cost of the turbine
  • 19. The concept for Daszyna 1.Working fluid with high critical temperature (e. g. R141b) 2.A few stage impulse turbine with rotational speed of 3000 rev/min (cheaper but less efficient solution) 3.A few stage reaction turbine (more efficient but also more expensive solution)
  • 20. Power generator 1. Power generator – three phase asynchronous induction motor 2. The turbine and the power generator combine to the turbogenerator
  • 21. Other components 1. Heat exchangers – must be reliable and well sealed (to prevent any leaks and mixing) 2. Circulation pump – the best would be a hermetic one 3. Control system – power plant must be fully automated 4. Other elements – must withstand the conditions of the ORC cycle
  • 22. The advantages 1. The concept can be applied in other country regions due to availability of the straw. 2. The cycle is flexible and scalable. 3. The idea is innovative as it would be the first of this kind in Poland.