SlideShare ist ein Scribd-Unternehmen logo
1 von 53
Downloaden Sie, um offline zu lesen
MRO Business Context
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The Big picture
Agenda
MORE
FOR
LESS
AIRLINES
REDUCE
MAINTENANCE COST
MRO OEM
ONE STOP SHOP
FLY BY THE
HOUR SERVICES
MRO NETWORKS
MRO CONSOLIDATION
MRO NETWORKS
BETTER MAINTENANCE PROGNOSIS
BETTER USE OF DATA
INDUSTRIAL INTERNET
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The big picture . . .
We live in the world of more for less
MORE
FOR
LESS
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Things that all of us know
Passengers has the power to push down the airfares . . .
Data Source: IATA Profitability and the air transport value chain
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The big picture . . .
… and the airlines are the first victims . . .
MORE
FOR
LESS
AIRLINES
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Things that all of us know
Return on invested capital in the airlines and their WACC
"If you want to be a
Millionaire, start with a
billion dollars and launch
a new airline."
Data Source: IATA Profitability and the air transport value chain
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Things that all of us know
Evolution of aircraft utilization
Data Source: IATA Profitability and the air transport value chain
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Some things that some of us didn’t know . ..
ROIC services vs airlines
Data Source: IATA Profitability and the air transport value chain
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Some things that some of us didn’t know . . .
Return on capital varies throughout the air transport value chain
Data Source: IATA Profitability and the air transport value chain
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Things that all of us know
Airlines struggle with high and volatile fuel prices
0
20
40
60
80
100
120
140
160
180
Jet Fuel Spot Price WTI $/bbl Brent $/bbl
JET FUEL 77.5 WTI 50.57 BRENT 60.29
WTI & BRENT Data March 4th 2015: Source: Bloomberg
JET FUEL: February 2015 IATA
2015
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Some things that some of us didn’t know . .
In 2005 fuel overpass labour as most important source of cost
Soucre: Air Transport Association of America 2012
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The big picture…
The airlines are always looking how to reduce cost
MORE
FOR
LESS
AIRLINES
REDUCE
MAINTENANCE COST
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Typical airline cost structure
33%
1%
4%
4%
5%5%
11%
7%
7%
7%
7%
9%
Fuel and Oil
Other**
Air Navigation Charges
Passenger Service
Cabin Attendants
Airport Charges
Aircraft Ownership
Station and Ground
Reservation , ticheting, Sales and Promotion
Flight Deck Crew
General and Administrative
Maintenance and Overhaul
IATA Airline Cost Management Group (ACMG) 2014
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
How can airline Management influence cost?
External factors
- Fuel prices
- Salaries
- Over flight and Landing fees
Limited control
 Aircraft Selection
 Fuel consumption
 Maintenance programme
 Insurance
 Aircraft Operation
 Fuel consumption
 Maintenance programme
 Crew costs
 Handling/Catering
Total control
 Administration
 Commercial policy (Lease or buy?)
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Saving 1% of fuel
consumption will
have a higher
impact than
saving 1% on
maintenance
cost.
How can airline Management influence cost
Not all savings have the same impact
33%
1%
4%
4%
5%5%
11%
7%
7%
7%
7%
9%
IATA Airline Cost Management Group (ACMG) 2014
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Maintenance cost
Context of direct and indirect maintenance cost
Total Operating Cost Disposal Cost
Direct Operating Cost Indirect Operating Cost
Financial Operation Maintenance Cost Delays/Cancellations Others
Direct Operating Cost Indirect Operating Cost
End of life
•Build/Facilities fees
•Administration
•Marketing
Purchase of:
•Aircraft
•Engines
•Spares
•Specific tools
•Interest
•Depreciation
•Crew Expenses
•Fuel
•Landing
•Nav Fees
•On a/c Labour & Material (Maintenance
Checks)
•Off a/c Labour & Material (Engine overhaul,
Component repair)
•Service Fees (e.g spares)
•Energy, IT services
•GSE Maintenance
•Engineering work
•Training
Insurance
Life Cycle Cost
Data Source: Air Business Academy 2013
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Maintenance cost
Direct vs Indirect
Maintenance Cost
Direct Maintenance Cost Indirect Maintenance Cost
•Maintenance Costs (labour & material) associated
directly with operation the aircraft
•Basic costs for maintenance of airframe
components and powerplants
•Cost is a function of aircraft size, design, age and
its operating environment, etc, etc, etc ------
•Maintenance Costs associated indirectly with
supporting the fleet
•Additional costs for establishing and supporting
maintenance of the fleet
•Cost is a function of the level of support
required by the operator: its maintenance
capability, inventory and staff levels
Data Source: Air Business Academy 2013
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Direct Maintenance Cost
Sources
• The need to verify full system functionality on a regular basis
• Airframe & system checks and inspections
• The need to restore full performance by replacing worn parts
• Engines, Components removed for overhaul
• The need to comply with unscheduled component failure
• Components replaced and repaired
• On-condition maintenance
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Titelmasterformat durch Klicken bearbeiten
Some slides removed due to confidentiality . . .
Nicolas OSORIO LORA – Aircraft Lifecycle solutions
DMC
Definitions
DMC =
Check Component Repair Engine Shop Visit
+ +
Check Interval Comp. Repair Interval Eng. S.V Interval
DMC =
Check Component Repair Engine Shop Visit+ +
Total number of flight hours during the period
IN THEORY
AS REPORTED
Source: Air Business Academy 2013
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Typical DMC Breakdown
Components
Source: Air Business Academy 2013
DIAGNOSTIC AND MAINTENANCE SYSTEM
NACELLES/PYLONS
INFORMATION SYSTEMS
LIGHTS
ICE AND RAIN PROTECTION
HARDWARE
FIRE PROTECTION
OXYGEN
FUEL
AUTOFLIGHT
VACUUM
WATER/WASTE
HYDRAULIC POWER
PNEUMATIC
COMMUNICATIONS
IN FLIGHT FUEL DISPENSING
INDICATING / RECORDING SYSTEM
FLIGHT CONTROLS
NAVIGATION
AIR CONDITIONING AND PRESSURIZATION
LANDING GEAR
EQUIPMENT/FURNISHINGS
Key parameters:
• MTBUR* / MTBR**
• Repair & Overhaul costs
Costs split at:
• Component level
• Part number level to identify drivers
Line
20%
Engine
42%
Component
23%
Base
15%
*Mean Time Between Unscheduled Removal
**Mean Time Between Removal
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Titelmasterformat durch Klicken bearbeiten
Some slides removed due to confidentiality . . .
Nicolas OSORIO LORA – Aircraft Lifecycle solutions
Aspects that can influence aircraft maintenance cost
Newness and Ageing Factors
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Maintenancecostperyear
Years from entry into service
Newness factors
►Warranties
►Lower LRU removal rate
►Engines have long (first run) life
Ageing factors
►Corrosion
►Fatigue
►Engines costs increase, LLP need
replacement
Newness Maturity Ageing
Source: Air Business Academy 2013
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Titelmasterformat durch Klicken bearbeiten
Some slides removed due to confidentiality . . .
Nicolas OSORIO LORA – Aircraft Lifecycle solutions
Maintenance cost in summary
After 25 years
A/C Value = Maintenance Cost (MC))
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The big picture
Inside the MRO industry
MORE
FOR
LESS
AIRLINES
REDUCE
MAINTENANCE COST
MRO OEM
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
The Ecosystem – actors
- The MRO its part of the airline
and takes care of its own aircrafts
-It doesn’t provide services to
other airlines
-It might have or not all the
competences to perform the
whole aircraft maintenance
AIRLINE MRO
- The MRO is owned by the
airline but managed as an
independent business
- It can provide services to other
airlines
- The big MROs of this group try
to develop MRO networks
AIRLINE THIRD PARTY
- Their main business is aircraft
maintenance.
- They are not owned by an
airline or OEM.
- They can have single or
multiple capabilities
INDEPENDENT MRO
- Supply spares is the most
important source of incomes
for them.
- They want to enhance they
participation in the MRO
services to increase revenues
OEMS
Parts Manufacturer Approval
-It’s business is to produce and sell
approved spares that could replace
the ones from the OEMs
PMA
Objectives
- Develop new capabilities and
ensure market coverage
- Phase consolidation
- Provide one stop shop solutions
- Propose new services
JOINT VENTURES
- Supply the market with spares
either from OEMs or PMAs
DISTRIBUTORS
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
Market Forecast
Data Source: TEAM SAI. Data analysis P3 Group
11.5 13.2 17.2
22.1 29.9 33.212.2
15.3
18.7
11.9
14.8
17.7
2014 2019 2024
Airframe Engine Component Line
57.5
73.2
86.8
Compound Annual Growth Rate = 4%
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO Suppliers participation in the market
Services and Materials
1%
56%
30% 23%
34%
14%
29%
9%
78% 8%23%
9%
5%
10%
12%
20% 30%
20%
30%
31%
10%
40% 40% 30%
48%
6% 4% 5% 2% 3% 3%
22%
Airframe Engine Line Cabin Systems Landing Gear Avionics Flight Control
OEM Airline Airline third party in house Airline third party outsourced Independent Joint Venture Contracted
8%
1% 1% 2%
20% 64% 58%
78%
10% 9%
42%
11%8%
8%
8%18%
Airframe Engine Line Component
Parts repair
Surplus
Distributors
OEM
PMA
Services Providers
Material Suppliers
Data Source: TEAM SAI. Data analysis P3 Group
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
VERY FRAGMENTED MARKET
MRO Suppliers participation in the market
Base maintenance suppliers
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO COST STRUCTURE
Labor vs Material
60%
9%
77%
35% 50% 35%
62%
14%
40%
77%
23%
65% 50% 65%
38%
Airframe Engine Line Cabin Systems Landing Gear Avionics Flight Control
Labor Parts repair Material
Data Source: TEAM SAI. Data analysis P3 Group
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
Outsourcing trends
Source: IATA Airline Maintenance Cost Executive Commentary . Nov 2014
51 43 47 38
57
44
33
32
76
105 89 88
24 24 23 29
46 52 48 47
151 156 165 168
22 9 23 18
81
73 70 65
337 331 366 379
110
108 116 112
32
46
55 54
45 58
44 39
2010 2011 2012 2013 2010 2011 2012 2013 2010 2011 2012 2013 2010 2011 2012 2013
Base Component Engine Line
OUTSOURCED MATERIAL LABOR
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
Outsourcing considerations
1. Ferry costs
2. MRO capabilities
3. Turn-around-time
4. Quality of work
5. Customer service
6. Maintenance cost
?
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
Outsourcing considerations – Ferry cost
Boeing 777–200 LR
ATR
E-190
B737
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
Outsourcing considerations – Logistics, customer support and TAT
Irkutsk
Moscow
Sao Paulo
Mexico
Miami
Aeroflot: 2 freq/day
Paris
Frankfurt
Madrid
Lufthansa: 4 freq/day
Air-France KLM: 7 freq/day
Iberia: 2 freq/day
Lufthansa: 14 freq/week
Air-France KLM: 12 freq/week
Iberia: 14 freq/week
Lufthansa: 7 freq/week
Air-France KLM: 3 freq/week
Iberia: 14 freq/week
Lufthansa: 7 freq/week
Air-France KLM: 7 freq/week
Iberia: 7 freq/week
Source: P3 Group & AeMBA MCTP 2010
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
Outsourcing considerations – Logistics, customer support and TAT
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
10
20
30
40
50
60
70
1990 1995 2000 2005 2010 2015 2020 2025
US$dollars
North America Mature Asian MRO Emerging Asian MRO
MRO
Outsourcing considerations – Maintenance cost
ALL THAT
MESS FOR
~4 BUCKS?
59US$
55US$
45US$
Average Widebody Airframe Heavy Maintenance 3rd Party
Labor Rates In North America vs. Asia (USD per Man-Hour)
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Big Picture
Welcome to the future . . .
MORE
FOR
LESS
AIRLINES
REDUCE
MAINTENANCE COST
MRO OEM
ONE STOP SHOP
FLY BY THE
HOUR SERVICES
MRO NETWORKS
MRO CONSOLIDATION
MRO NETWORKS
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The evolution of the MRO after The 90’s
1990 1995 2000 2005 2010
Early 1990s Late 1990s Early 2000s Late 2000s Present
Aftermarket
Afterthought
Increased Engine
OEM Awareness
Emergence of
MRO Integrators
Airline
Bankruptcy
Airframe/
Component OEM
Response
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Aftermarket was an afterthought in the Early 1990s
1990 1995 2000 2005 2010
Ecosystem 1990-1995
Airlines
• Mostly captive
maintenance
• Maintenance cost center
OEMs
• Aftermarket afterthought
• Rolls-Royce ahead of game
Independents • Large independents
• Most airlines performed maintenance inhouse
• Rolls-Royce first to introduce flying hour support via
TotalCare® contract with Cathay Pacific A330 EIS in
1995
• GE purchased British Airways engine MRO shop (GE
Wales)
• Emergence of profit focused airline MROs e.g.
Lufthansa Technik, Swiss Air, TEAM Aer Lingus, SIAEC
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Airlines Began Seeking Maintenance Cost Savings in the Late 1990s
• Economic pressure forcing airlines to seek cost savings
whenever possible
• Emergence of low cost carriers with total outsource
maintenance e.g. easyjet
• FLS Aerospace and LHT innovate with component
management solutions
• PMA parts gain traction as airlines face escalating OEM
spare parts pricing
• Lufthansa Technik acquired a 20 percent stake in HEICO
in 1997
1990 1995 2000 2005 2010
Ecosystem 1995-2000
Airlines
• Airlines scrutinizing
maintenance investment
Increasing outsourcing
OEMs
• Increase awareness with
some OEMs
Independents
• Boom times
• Emergence of PMA
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Several Large MRO Integrators Established in the Early 2000s
• Structural change in the market as major US
carriers spun off maintenance arms
• Swiss Air and Sabena bankruptcies create two
new independent integrators: SR Technics and
Sabena Technics
• Beginning of broad component support era -
Lufthansa Technik launched Total Component
Support® with Spirit Airlines
Ecosystem 2000-2005
Airlines
• Maintenance not viewed as
core anymore
OEMs
• Some OEMs develop
dedicated aftermarket
organization
• Isolated innovation
Independents
• Some encroachment by
OEMs
• Emergence of large
Integrators
• PMA heyday
1990 1995 2000 2005 2010
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Late 2000’s were Characterized by Airline Bankruptcies and
Maintenance Arm Spin Outs
• Several airline bankruptcies in North America: US
Airways, United, Air Canada, Northwest etc.
• Airlines maintenance arm spin outs: Air Canada
Technical Services
• GE launched TRUEngine® program in 2008 as defensive
measure against PMA usage
• Rapid growth of Middle East carriers; Goodrich opened
Dubai campus in 2006
1990 1995 2000 2005 2010
Ecosystem 2006-2010
Airlines
• Spin out or slim down
• Bankruptcy
OEMs
• More OEM aftermarket
Organization
• Some service innovation
Independents
• Independents losing
market share
• PMA growth slows down
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The Focus is Now on Airframe and Component OEM
Response in the Aftermarket
• Aircraft OEMs establishes aftermarket support
programs: Airbus FHS / Boeing GoldCare
• Component OEMs grows flying hour offering
and introduces licensed service center model
• Era of surplus parts and aircraft cannibalization
• Emergence of AJ Walter
1990 1995 2000 2005 2010
Ecosystem 2010
Airlines
• ROIC focus
• Consolidation
OEMs
• Aircraft and component
OEMs get aggressive
Independents
• Independents struggling
• PMA market flat
• Asset management giants
(AJ Walter)
• Decision to compete or
partner
• Aircraft recycling
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
MRO
The Ecosystem – part 2
Narrow
Output
Oriented
Broad
transactional
Broad
Output
Oriented
Narrow
Transactional
Most of ATA
Chapters
BreadthFew ATA
Chapters
Transactional
Solutions
Service
Integration
Output
Oriented
Solutions
Broad Output Oriented
Key Selection
Criteria
• Access to inventory
• Total cost
Key Success
Factors
• Asset management
• Large rotable pool
• Logistics
• Customer support
• Account support
Key
Suppliers
• Global Integrators
• Aircraft OEMs
Broad Transactional
Key Selection
Criteria
• Price
• Breadth of offering
Key Success
Factors
• Low overhead
• Supplier
management
Key
Suppliers
• Component brokers
• Larger
independents
Narrow Transactional
Key Selection
Criteria
• Cost
• TAT
Key Success
Factors
• Low overhead
• Product Focus
• Execution
Key
Suppliers
• Small
• Independents
Narrow Output Oriented
Key Selection
Criteria
• Total cost
guarantees
• Engineering
Key Success
Factors
• Technical support
• organization
Key
Suppliers
• Tier 1 Component
OEMs
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
New and ageing fleets requires different kind of services
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The Big Picture
The rise of the machines
MORE
FOR
LESS
AIRLINES
REDUCE
MAINTENANCE COST
MRO OEM
ONE STOP SHOP
FLY BY THE
HOUR SERVICES
MRO NETWORKS
MRO CONSOLIDATION
MRO NETWORKS
BETTER MAINTENANCE PROGNOSIS
BETTER USE OF DATA
INDUSTRIAL INTERNET
Optimize parts utilization to
reduce cost, increase
revenue and maintain safety
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Aircraft Data Value Chain
Data
generation
Data
Transmission
Data
hosting
Data
processing
conversion
Data
analysis (2) :
experts
Sensors &
Embedded
computers
Experts
Software
Applications(5)
Middleware (4)
ACARS
Gatelink
Data
analysis (1):
tools
Software
applications
Data
acquisition
ValuechainEmbedded
FDAU /
ACMS
Source: P3 Group.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
The Big picture
Conclusion
MORE
FOR
LESS
AIRLINES
REDUCE
MAINTENANCE COST
MRO OEM
ONE STOP SHOP
FLY BY THE
HOUR SERVICES
MRO NETWORKS
MRO CONSOLIDATION
MRO NETWORKS
BETTER MAINTENANCE PROGNOSIS
BETTER USE OF DATA
INDUSTRIAL INTERNET
Stay close to the
customer
• Braking silos - the middleware
• Information sharing
• Ingest data, analyse it , use it
• What is an airline?
• What is the product of the airline?
• What is the role of Airbus?
• Who do Airbus support?
• FHS coverage
• Consolidation (Civil and Defense –
Austerity) SIMMAD
• Outsourcing is a trend in civil and defense
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Exercise – 1
Pick up an airline from your country and place it in one of the four boxes and give your reasons
Narrow
Output
Oriented
Broad
transactional
Broad
Output
Oriented
Narrow
Transactional
Most of ATA
Chapters
BreadthFew ATA
Chapters
Transactional
Solutions
Service
Integration
Output
Oriented
Solutions
Broad Output Oriented
Key Selection
Criteria
• Access to inventory
• Total cost
Key Success
Factors
• Asset management
• Large rotable pool
• Logistics
• Customer support
• Account support
Key
Suppliers
• Global Integrators
• Aircraft OEMs
Broad Transactional
Key Selection
Criteria
• Price
• Breadth of offering
Key Success
Factors
• Low overhead
• Supplier
management
Key
Suppliers
• Component brokers
• Larger
independents
Narrow Transactional
Key Selection
Criteria
• Cost
• TAT
Key Success
Factors
• Low overhead
• Product Focus
• Execution
Key
Suppliers
• Small
• Independents
Narrow Output Oriented
Key Selection
Criteria
• Total cost
guarantees
• Engineering
Key Success
Factors
• Technical support
• organization
Key
Suppliers
• Tier 1 Component
OEMs
Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014.
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Titelmasterformat durch Klicken bearbeiten
MRO 5 FORCES ANALYSIS
Suppliers bargaining power:
medium/low
+
Fragmented market of spare parts allowing
MRO to often look/ask for best deal, except for
specific complex parts (eg. Engine)
Customer bargaining power: medium
-
In general, airlines (especially large carriers)
able to shop around/ask for favorable
conditions
+
However several exceptions constraining
airline power
+
Geographical areas with limited MRO
coverage
+
Complex/customized parts with limited
providers
+
Urgent/emergency maintenance forcing a
price taker scenario
Intensity of competition: medium
-
Fairly fragmented market with many players
(except geographical or component niches)
-
Increasing competition from new low-cost
entrants especially in Asia
+
Multi-year contracts with airlines allowing for
competition reduction
Barriers to entry: medium/high
+
Brand/reputation asset very crucial as
safety/security is at stake
+
Technological know-how very relevant and not
so easy to replicate
+ MRO certification required by authority
+
Need for intense capital/investment to
provide proper assets
Threat from substitutes: medium
+
Airlines not likely to insource maintenance as
the trend has been more and more oriented
towards the outsouring of those activities
-
OEM trying to capture the engine-
maintenance market (not for the remaining
less complex parts) throug vertical integration
Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
Your Contact
Disclaimer
This document and all information contained herein is the sole
property of P3. No intellectual property rights are granted by the
delivery of this document or the disclosure of its content. This
document shall not be reproduced or disclosed to a third party
without the express written consent of P3.
This document and its content shall not be used for any purpose
other than that for which it is supplied.
Web
www.p3-group.com
Office
53
France
Immeuble Delta
3 Route d’Aussonne
31700 Cornebarrieu
+33 (0) 534 528 220
5/25/2015
Nicolas Osorio Lora
Consultant - Aircraft Lifecycle Solutions
+33 (0)6 67 22 01 15
Nicolas.osorio-lora@P3-group.com

Weitere ähnliche Inhalte

Was ist angesagt?

Ryanair Strategic Management & Marketing Strategy
Ryanair Strategic Management & Marketing StrategyRyanair Strategic Management & Marketing Strategy
Ryanair Strategic Management & Marketing StrategyJoost Narraina
 
Evolving Airport Competition - Competition & Pricing
Evolving Airport Competition - Competition & PricingEvolving Airport Competition - Competition & Pricing
Evolving Airport Competition - Competition & Pricingkopila
 
Ryanair Low-Cost Strategy Business Model
Ryanair Low-Cost Strategy Business ModelRyanair Low-Cost Strategy Business Model
Ryanair Low-Cost Strategy Business ModelKevin Constant
 
Strategic Analysis of Ryan Air
Strategic Analysis of Ryan AirStrategic Analysis of Ryan Air
Strategic Analysis of Ryan AirRahiq Ahmed
 
Ancillary Revenue as a Business Strategy at Ryanair
Ancillary Revenue as a Business Strategy at RyanairAncillary Revenue as a Business Strategy at Ryanair
Ancillary Revenue as a Business Strategy at RyanairMagdalena Anna Fas
 
Ryanair’s competitive strategy review (2013, UK)
Ryanair’s competitive strategy review (2013, UK) Ryanair’s competitive strategy review (2013, UK)
Ryanair’s competitive strategy review (2013, UK) Yuri KIRPICHNIKOV
 
Case Study: Ryanair - The future of the leading low fares airline
Case Study: Ryanair - The future of the leading low fares airlineCase Study: Ryanair - The future of the leading low fares airline
Case Study: Ryanair - The future of the leading low fares airlineAnton Wischnewski
 
IMAN
IMANIMAN
IMANZhen
 
Aer Lingus Strategy Presentation - Final1
Aer Lingus Strategy Presentation - Final1Aer Lingus Strategy Presentation - Final1
Aer Lingus Strategy Presentation - Final1Douglas Orme - Lynch
 
IT Strategy in Airlines Industry
IT Strategy in Airlines IndustryIT Strategy in Airlines Industry
IT Strategy in Airlines IndustryChris Furton
 
Strategic management ryanair
Strategic management ryanairStrategic management ryanair
Strategic management ryanairSharif Sabbir
 
Airline Industry
Airline IndustryAirline Industry
Airline Industryautomotive
 
Ryanair - Brand Audit
Ryanair - Brand AuditRyanair - Brand Audit
Ryanair - Brand AuditJoshua Peace
 

Was ist angesagt? (20)

Ryanair Strategic Management & Marketing Strategy
Ryanair Strategic Management & Marketing StrategyRyanair Strategic Management & Marketing Strategy
Ryanair Strategic Management & Marketing Strategy
 
Evolving Airport Competition - Competition & Pricing
Evolving Airport Competition - Competition & PricingEvolving Airport Competition - Competition & Pricing
Evolving Airport Competition - Competition & Pricing
 
Ryanair Low-Cost Strategy Business Model
Ryanair Low-Cost Strategy Business ModelRyanair Low-Cost Strategy Business Model
Ryanair Low-Cost Strategy Business Model
 
Strategic Analysis of Ryan Air
Strategic Analysis of Ryan AirStrategic Analysis of Ryan Air
Strategic Analysis of Ryan Air
 
Ancillary Revenue as a Business Strategy at Ryanair
Ancillary Revenue as a Business Strategy at RyanairAncillary Revenue as a Business Strategy at Ryanair
Ancillary Revenue as a Business Strategy at Ryanair
 
Business Case
Business CaseBusiness Case
Business Case
 
Ryanair’s competitive strategy review (2013, UK)
Ryanair’s competitive strategy review (2013, UK) Ryanair’s competitive strategy review (2013, UK)
Ryanair’s competitive strategy review (2013, UK)
 
Ryanair strategy
Ryanair strategyRyanair strategy
Ryanair strategy
 
Case Study: Ryanair - The future of the leading low fares airline
Case Study: Ryanair - The future of the leading low fares airlineCase Study: Ryanair - The future of the leading low fares airline
Case Study: Ryanair - The future of the leading low fares airline
 
Ryanair
Ryanair Ryanair
Ryanair
 
IMAN
IMANIMAN
IMAN
 
Rayanair ppt
Rayanair pptRayanair ppt
Rayanair ppt
 
Aer Lingus Strategy Presentation - Final1
Aer Lingus Strategy Presentation - Final1Aer Lingus Strategy Presentation - Final1
Aer Lingus Strategy Presentation - Final1
 
IT Strategy in Airlines Industry
IT Strategy in Airlines IndustryIT Strategy in Airlines Industry
IT Strategy in Airlines Industry
 
Airline strategy
Airline strategyAirline strategy
Airline strategy
 
Thai vs Air Asia
Thai vs Air AsiaThai vs Air Asia
Thai vs Air Asia
 
Strategic management ryanair
Strategic management ryanairStrategic management ryanair
Strategic management ryanair
 
Airline Industry
Airline IndustryAirline Industry
Airline Industry
 
Ryanair - Brand Audit
Ryanair - Brand AuditRyanair - Brand Audit
Ryanair - Brand Audit
 
Ryanair bhaumik
Ryanair bhaumikRyanair bhaumik
Ryanair bhaumik
 

Andere mochten auch

Airline cost structure
Airline cost structureAirline cost structure
Airline cost structuretraveltrotter
 
Aerospace Industry in Singapore
Aerospace Industry in SingaporeAerospace Industry in Singapore
Aerospace Industry in SingaporeLynn Aziz
 
Airline industry analysis - Boeing & Airbus
Airline industry analysis - Boeing & AirbusAirline industry analysis - Boeing & Airbus
Airline industry analysis - Boeing & AirbusTaposh Roy
 
Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...
Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...
Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...Frank A.
 
Duopoly - Boeing Versus Airbus
Duopoly - Boeing Versus AirbusDuopoly - Boeing Versus Airbus
Duopoly - Boeing Versus AirbusArjun Parekh
 
Boeing Company Presentation
Boeing Company PresentationBoeing Company Presentation
Boeing Company PresentationContractor
 
Global Operations and Supply Chain Management: Airbus vs. Boeing Final Assig...
Global Operations and Supply Chain Management:  Airbus vs. Boeing Final Assig...Global Operations and Supply Chain Management:  Airbus vs. Boeing Final Assig...
Global Operations and Supply Chain Management: Airbus vs. Boeing Final Assig...Jamar Johnson
 

Andere mochten auch (8)

Airline cost structure
Airline cost structureAirline cost structure
Airline cost structure
 
Aerospace Industry in Singapore
Aerospace Industry in SingaporeAerospace Industry in Singapore
Aerospace Industry in Singapore
 
Airline Cost Structures
Airline Cost StructuresAirline Cost Structures
Airline Cost Structures
 
Airline industry analysis - Boeing & Airbus
Airline industry analysis - Boeing & AirbusAirline industry analysis - Boeing & Airbus
Airline industry analysis - Boeing & Airbus
 
Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...
Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...
Aircraft Rotable Components - MRO Cost Models / SAP Preventive and Predictive...
 
Duopoly - Boeing Versus Airbus
Duopoly - Boeing Versus AirbusDuopoly - Boeing Versus Airbus
Duopoly - Boeing Versus Airbus
 
Boeing Company Presentation
Boeing Company PresentationBoeing Company Presentation
Boeing Company Presentation
 
Global Operations and Supply Chain Management: Airbus vs. Boeing Final Assig...
Global Operations and Supply Chain Management:  Airbus vs. Boeing Final Assig...Global Operations and Supply Chain Management:  Airbus vs. Boeing Final Assig...
Global Operations and Supply Chain Management: Airbus vs. Boeing Final Assig...
 

Ähnlich wie 17_03_2015_MRO_LECTURE_For_L

Key Battlegrounds in the Aftermarket
Key Battlegrounds in the AftermarketKey Battlegrounds in the Aftermarket
Key Battlegrounds in the AftermarketICF
 
Surplus Part Market Overview
Surplus Part Market OverviewSurplus Part Market Overview
Surplus Part Market OverviewICF
 
TAC Profile D2
TAC Profile D2TAC Profile D2
TAC Profile D2Rahul Jain
 
The cost of delays and cancellations
The cost of delays and cancellationsThe cost of delays and cancellations
The cost of delays and cancellationsbreton292002
 
Alazen ACDM Overview
Alazen ACDM OverviewAlazen ACDM Overview
Alazen ACDM OverviewNick Fisher
 
Partchain - Decentralized supply chain platform for the aviation industry
Partchain  - Decentralized supply chain platform for the aviation industryPartchain  - Decentralized supply chain platform for the aviation industry
Partchain - Decentralized supply chain platform for the aviation industryzioalex
 
New Aircraft - Trends & Technologies to Improve MRO
New Aircraft - Trends & Technologies to Improve MRONew Aircraft - Trends & Technologies to Improve MRO
New Aircraft - Trends & Technologies to Improve MROMichael Denis
 
Airbus balance scorecard-ppt
Airbus balance scorecard-pptAirbus balance scorecard-ppt
Airbus balance scorecard-pptAppasaheb Naikal
 
Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...
Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...
Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...MARRIS Consulting
 
The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)
The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)
The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)PMI-Montréal
 
Fergal whelan-porter-ceo-aeolus-engine-services
Fergal whelan-porter-ceo-aeolus-engine-servicesFergal whelan-porter-ceo-aeolus-engine-services
Fergal whelan-porter-ceo-aeolus-engine-servicespip87
 
A Presentation on Indian Civil Aviation Industry
A Presentation on Indian Civil Aviation IndustryA Presentation on Indian Civil Aviation Industry
A Presentation on Indian Civil Aviation IndustryBhavik Parmar
 
1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado Eurocontrol
1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado Eurocontrol1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado Eurocontrol
1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado EurocontrolÜlger Ahmet
 
2014 MRO Market Overview & Trends
2014 MRO Market Overview & Trends2014 MRO Market Overview & Trends
2014 MRO Market Overview & TrendsICF
 

Ähnlich wie 17_03_2015_MRO_LECTURE_For_L (20)

Key Battlegrounds in the Aftermarket
Key Battlegrounds in the AftermarketKey Battlegrounds in the Aftermarket
Key Battlegrounds in the Aftermarket
 
Surplus Part Market Overview
Surplus Part Market OverviewSurplus Part Market Overview
Surplus Part Market Overview
 
TAC Profile D2
TAC Profile D2TAC Profile D2
TAC Profile D2
 
The cost of delays and cancellations
The cost of delays and cancellationsThe cost of delays and cancellations
The cost of delays and cancellations
 
Secretaria de aviação civil - GIFAS - French aerospace industries association
Secretaria de aviação civil - GIFAS - French aerospace industries associationSecretaria de aviação civil - GIFAS - French aerospace industries association
Secretaria de aviação civil - GIFAS - French aerospace industries association
 
Alazen ACDM Overview
Alazen ACDM OverviewAlazen ACDM Overview
Alazen ACDM Overview
 
Sesar General presentation
Sesar  General presentationSesar  General presentation
Sesar General presentation
 
IMA2G_RnD
IMA2G_RnDIMA2G_RnD
IMA2G_RnD
 
Partchain - Decentralized supply chain platform for the aviation industry
Partchain  - Decentralized supply chain platform for the aviation industryPartchain  - Decentralized supply chain platform for the aviation industry
Partchain - Decentralized supply chain platform for the aviation industry
 
New Aircraft - Trends & Technologies to Improve MRO
New Aircraft - Trends & Technologies to Improve MRONew Aircraft - Trends & Technologies to Improve MRO
New Aircraft - Trends & Technologies to Improve MRO
 
Airbus balance scorecard-ppt
Airbus balance scorecard-pptAirbus balance scorecard-ppt
Airbus balance scorecard-ppt
 
Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...
Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...
Aeronautical MRO - Using Critical Chain to boost performance - Embraer confer...
 
The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)
The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)
The digital revolution comes to Aircraft Maintenance, Repair and Overhaul (MRO)
 
Fergal whelan-porter-ceo-aeolus-engine-services
Fergal whelan-porter-ceo-aeolus-engine-servicesFergal whelan-porter-ceo-aeolus-engine-services
Fergal whelan-porter-ceo-aeolus-engine-services
 
V2500 lbm issue 01
V2500 lbm issue 01 V2500 lbm issue 01
V2500 lbm issue 01
 
A Presentation on Indian Civil Aviation Industry
A Presentation on Indian Civil Aviation IndustryA Presentation on Indian Civil Aviation Industry
A Presentation on Indian Civil Aviation Industry
 
EGNOS benefits for aviation
EGNOS benefits for aviationEGNOS benefits for aviation
EGNOS benefits for aviation
 
1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado Eurocontrol
1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado Eurocontrol1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado Eurocontrol
1 Towardsa Global Atm Conceptthe European Contribution Victor Aguado Eurocontrol
 
2014 MRO Market Overview & Trends
2014 MRO Market Overview & Trends2014 MRO Market Overview & Trends
2014 MRO Market Overview & Trends
 
UMS Company Presentation 03062014
UMS Company Presentation 03062014UMS Company Presentation 03062014
UMS Company Presentation 03062014
 

17_03_2015_MRO_LECTURE_For_L

  • 1. MRO Business Context Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 2. The Big picture Agenda MORE FOR LESS AIRLINES REDUCE MAINTENANCE COST MRO OEM ONE STOP SHOP FLY BY THE HOUR SERVICES MRO NETWORKS MRO CONSOLIDATION MRO NETWORKS BETTER MAINTENANCE PROGNOSIS BETTER USE OF DATA INDUSTRIAL INTERNET Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 3. The big picture . . . We live in the world of more for less MORE FOR LESS Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 4. Things that all of us know Passengers has the power to push down the airfares . . . Data Source: IATA Profitability and the air transport value chain Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 5. The big picture . . . … and the airlines are the first victims . . . MORE FOR LESS AIRLINES Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 6. Things that all of us know Return on invested capital in the airlines and their WACC "If you want to be a Millionaire, start with a billion dollars and launch a new airline." Data Source: IATA Profitability and the air transport value chain Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 7. Things that all of us know Evolution of aircraft utilization Data Source: IATA Profitability and the air transport value chain Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 8. Some things that some of us didn’t know . .. ROIC services vs airlines Data Source: IATA Profitability and the air transport value chain Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 9. Some things that some of us didn’t know . . . Return on capital varies throughout the air transport value chain Data Source: IATA Profitability and the air transport value chain Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 10. Things that all of us know Airlines struggle with high and volatile fuel prices 0 20 40 60 80 100 120 140 160 180 Jet Fuel Spot Price WTI $/bbl Brent $/bbl JET FUEL 77.5 WTI 50.57 BRENT 60.29 WTI & BRENT Data March 4th 2015: Source: Bloomberg JET FUEL: February 2015 IATA 2015 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 11. Some things that some of us didn’t know . . In 2005 fuel overpass labour as most important source of cost Soucre: Air Transport Association of America 2012 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 12. The big picture… The airlines are always looking how to reduce cost MORE FOR LESS AIRLINES REDUCE MAINTENANCE COST Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 13. Typical airline cost structure 33% 1% 4% 4% 5%5% 11% 7% 7% 7% 7% 9% Fuel and Oil Other** Air Navigation Charges Passenger Service Cabin Attendants Airport Charges Aircraft Ownership Station and Ground Reservation , ticheting, Sales and Promotion Flight Deck Crew General and Administrative Maintenance and Overhaul IATA Airline Cost Management Group (ACMG) 2014 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 14. How can airline Management influence cost? External factors - Fuel prices - Salaries - Over flight and Landing fees Limited control  Aircraft Selection  Fuel consumption  Maintenance programme  Insurance  Aircraft Operation  Fuel consumption  Maintenance programme  Crew costs  Handling/Catering Total control  Administration  Commercial policy (Lease or buy?) Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 15. Saving 1% of fuel consumption will have a higher impact than saving 1% on maintenance cost. How can airline Management influence cost Not all savings have the same impact 33% 1% 4% 4% 5%5% 11% 7% 7% 7% 7% 9% IATA Airline Cost Management Group (ACMG) 2014 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 16. Maintenance cost Context of direct and indirect maintenance cost Total Operating Cost Disposal Cost Direct Operating Cost Indirect Operating Cost Financial Operation Maintenance Cost Delays/Cancellations Others Direct Operating Cost Indirect Operating Cost End of life •Build/Facilities fees •Administration •Marketing Purchase of: •Aircraft •Engines •Spares •Specific tools •Interest •Depreciation •Crew Expenses •Fuel •Landing •Nav Fees •On a/c Labour & Material (Maintenance Checks) •Off a/c Labour & Material (Engine overhaul, Component repair) •Service Fees (e.g spares) •Energy, IT services •GSE Maintenance •Engineering work •Training Insurance Life Cycle Cost Data Source: Air Business Academy 2013 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 17. Maintenance cost Direct vs Indirect Maintenance Cost Direct Maintenance Cost Indirect Maintenance Cost •Maintenance Costs (labour & material) associated directly with operation the aircraft •Basic costs for maintenance of airframe components and powerplants •Cost is a function of aircraft size, design, age and its operating environment, etc, etc, etc ------ •Maintenance Costs associated indirectly with supporting the fleet •Additional costs for establishing and supporting maintenance of the fleet •Cost is a function of the level of support required by the operator: its maintenance capability, inventory and staff levels Data Source: Air Business Academy 2013 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 18. Direct Maintenance Cost Sources • The need to verify full system functionality on a regular basis • Airframe & system checks and inspections • The need to restore full performance by replacing worn parts • Engines, Components removed for overhaul • The need to comply with unscheduled component failure • Components replaced and repaired • On-condition maintenance Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 19. Titelmasterformat durch Klicken bearbeiten Some slides removed due to confidentiality . . . Nicolas OSORIO LORA – Aircraft Lifecycle solutions
  • 20. DMC Definitions DMC = Check Component Repair Engine Shop Visit + + Check Interval Comp. Repair Interval Eng. S.V Interval DMC = Check Component Repair Engine Shop Visit+ + Total number of flight hours during the period IN THEORY AS REPORTED Source: Air Business Academy 2013 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 21. Typical DMC Breakdown Components Source: Air Business Academy 2013 DIAGNOSTIC AND MAINTENANCE SYSTEM NACELLES/PYLONS INFORMATION SYSTEMS LIGHTS ICE AND RAIN PROTECTION HARDWARE FIRE PROTECTION OXYGEN FUEL AUTOFLIGHT VACUUM WATER/WASTE HYDRAULIC POWER PNEUMATIC COMMUNICATIONS IN FLIGHT FUEL DISPENSING INDICATING / RECORDING SYSTEM FLIGHT CONTROLS NAVIGATION AIR CONDITIONING AND PRESSURIZATION LANDING GEAR EQUIPMENT/FURNISHINGS Key parameters: • MTBUR* / MTBR** • Repair & Overhaul costs Costs split at: • Component level • Part number level to identify drivers Line 20% Engine 42% Component 23% Base 15% *Mean Time Between Unscheduled Removal **Mean Time Between Removal Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 22. Titelmasterformat durch Klicken bearbeiten Some slides removed due to confidentiality . . . Nicolas OSORIO LORA – Aircraft Lifecycle solutions
  • 23. Aspects that can influence aircraft maintenance cost Newness and Ageing Factors 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Maintenancecostperyear Years from entry into service Newness factors ►Warranties ►Lower LRU removal rate ►Engines have long (first run) life Ageing factors ►Corrosion ►Fatigue ►Engines costs increase, LLP need replacement Newness Maturity Ageing Source: Air Business Academy 2013 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 24. Titelmasterformat durch Klicken bearbeiten Some slides removed due to confidentiality . . . Nicolas OSORIO LORA – Aircraft Lifecycle solutions
  • 25. Maintenance cost in summary After 25 years A/C Value = Maintenance Cost (MC)) Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 26. The big picture Inside the MRO industry MORE FOR LESS AIRLINES REDUCE MAINTENANCE COST MRO OEM Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 27. MRO The Ecosystem – actors - The MRO its part of the airline and takes care of its own aircrafts -It doesn’t provide services to other airlines -It might have or not all the competences to perform the whole aircraft maintenance AIRLINE MRO - The MRO is owned by the airline but managed as an independent business - It can provide services to other airlines - The big MROs of this group try to develop MRO networks AIRLINE THIRD PARTY - Their main business is aircraft maintenance. - They are not owned by an airline or OEM. - They can have single or multiple capabilities INDEPENDENT MRO - Supply spares is the most important source of incomes for them. - They want to enhance they participation in the MRO services to increase revenues OEMS Parts Manufacturer Approval -It’s business is to produce and sell approved spares that could replace the ones from the OEMs PMA Objectives - Develop new capabilities and ensure market coverage - Phase consolidation - Provide one stop shop solutions - Propose new services JOINT VENTURES - Supply the market with spares either from OEMs or PMAs DISTRIBUTORS Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 28. MRO Market Forecast Data Source: TEAM SAI. Data analysis P3 Group 11.5 13.2 17.2 22.1 29.9 33.212.2 15.3 18.7 11.9 14.8 17.7 2014 2019 2024 Airframe Engine Component Line 57.5 73.2 86.8 Compound Annual Growth Rate = 4% Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 29.
  • 30. MRO Suppliers participation in the market Services and Materials 1% 56% 30% 23% 34% 14% 29% 9% 78% 8%23% 9% 5% 10% 12% 20% 30% 20% 30% 31% 10% 40% 40% 30% 48% 6% 4% 5% 2% 3% 3% 22% Airframe Engine Line Cabin Systems Landing Gear Avionics Flight Control OEM Airline Airline third party in house Airline third party outsourced Independent Joint Venture Contracted 8% 1% 1% 2% 20% 64% 58% 78% 10% 9% 42% 11%8% 8% 8%18% Airframe Engine Line Component Parts repair Surplus Distributors OEM PMA Services Providers Material Suppliers Data Source: TEAM SAI. Data analysis P3 Group Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 31. VERY FRAGMENTED MARKET MRO Suppliers participation in the market Base maintenance suppliers Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 32. MRO COST STRUCTURE Labor vs Material 60% 9% 77% 35% 50% 35% 62% 14% 40% 77% 23% 65% 50% 65% 38% Airframe Engine Line Cabin Systems Landing Gear Avionics Flight Control Labor Parts repair Material Data Source: TEAM SAI. Data analysis P3 Group Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 33. MRO Outsourcing trends Source: IATA Airline Maintenance Cost Executive Commentary . Nov 2014 51 43 47 38 57 44 33 32 76 105 89 88 24 24 23 29 46 52 48 47 151 156 165 168 22 9 23 18 81 73 70 65 337 331 366 379 110 108 116 112 32 46 55 54 45 58 44 39 2010 2011 2012 2013 2010 2011 2012 2013 2010 2011 2012 2013 2010 2011 2012 2013 Base Component Engine Line OUTSOURCED MATERIAL LABOR Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 34. MRO Outsourcing considerations 1. Ferry costs 2. MRO capabilities 3. Turn-around-time 4. Quality of work 5. Customer service 6. Maintenance cost ? Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 35. MRO Outsourcing considerations – Ferry cost Boeing 777–200 LR ATR E-190 B737 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 36. MRO Outsourcing considerations – Logistics, customer support and TAT Irkutsk Moscow Sao Paulo Mexico Miami Aeroflot: 2 freq/day Paris Frankfurt Madrid Lufthansa: 4 freq/day Air-France KLM: 7 freq/day Iberia: 2 freq/day Lufthansa: 14 freq/week Air-France KLM: 12 freq/week Iberia: 14 freq/week Lufthansa: 7 freq/week Air-France KLM: 3 freq/week Iberia: 14 freq/week Lufthansa: 7 freq/week Air-France KLM: 7 freq/week Iberia: 7 freq/week Source: P3 Group & AeMBA MCTP 2010 Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 37. MRO Outsourcing considerations – Logistics, customer support and TAT Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 38. 10 20 30 40 50 60 70 1990 1995 2000 2005 2010 2015 2020 2025 US$dollars North America Mature Asian MRO Emerging Asian MRO MRO Outsourcing considerations – Maintenance cost ALL THAT MESS FOR ~4 BUCKS? 59US$ 55US$ 45US$ Average Widebody Airframe Heavy Maintenance 3rd Party Labor Rates In North America vs. Asia (USD per Man-Hour) Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 39. Big Picture Welcome to the future . . . MORE FOR LESS AIRLINES REDUCE MAINTENANCE COST MRO OEM ONE STOP SHOP FLY BY THE HOUR SERVICES MRO NETWORKS MRO CONSOLIDATION MRO NETWORKS Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 40. The evolution of the MRO after The 90’s 1990 1995 2000 2005 2010 Early 1990s Late 1990s Early 2000s Late 2000s Present Aftermarket Afterthought Increased Engine OEM Awareness Emergence of MRO Integrators Airline Bankruptcy Airframe/ Component OEM Response Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 41. Aftermarket was an afterthought in the Early 1990s 1990 1995 2000 2005 2010 Ecosystem 1990-1995 Airlines • Mostly captive maintenance • Maintenance cost center OEMs • Aftermarket afterthought • Rolls-Royce ahead of game Independents • Large independents • Most airlines performed maintenance inhouse • Rolls-Royce first to introduce flying hour support via TotalCare® contract with Cathay Pacific A330 EIS in 1995 • GE purchased British Airways engine MRO shop (GE Wales) • Emergence of profit focused airline MROs e.g. Lufthansa Technik, Swiss Air, TEAM Aer Lingus, SIAEC Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 42. Airlines Began Seeking Maintenance Cost Savings in the Late 1990s • Economic pressure forcing airlines to seek cost savings whenever possible • Emergence of low cost carriers with total outsource maintenance e.g. easyjet • FLS Aerospace and LHT innovate with component management solutions • PMA parts gain traction as airlines face escalating OEM spare parts pricing • Lufthansa Technik acquired a 20 percent stake in HEICO in 1997 1990 1995 2000 2005 2010 Ecosystem 1995-2000 Airlines • Airlines scrutinizing maintenance investment Increasing outsourcing OEMs • Increase awareness with some OEMs Independents • Boom times • Emergence of PMA Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 43. Several Large MRO Integrators Established in the Early 2000s • Structural change in the market as major US carriers spun off maintenance arms • Swiss Air and Sabena bankruptcies create two new independent integrators: SR Technics and Sabena Technics • Beginning of broad component support era - Lufthansa Technik launched Total Component Support® with Spirit Airlines Ecosystem 2000-2005 Airlines • Maintenance not viewed as core anymore OEMs • Some OEMs develop dedicated aftermarket organization • Isolated innovation Independents • Some encroachment by OEMs • Emergence of large Integrators • PMA heyday 1990 1995 2000 2005 2010 Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 44. Late 2000’s were Characterized by Airline Bankruptcies and Maintenance Arm Spin Outs • Several airline bankruptcies in North America: US Airways, United, Air Canada, Northwest etc. • Airlines maintenance arm spin outs: Air Canada Technical Services • GE launched TRUEngine® program in 2008 as defensive measure against PMA usage • Rapid growth of Middle East carriers; Goodrich opened Dubai campus in 2006 1990 1995 2000 2005 2010 Ecosystem 2006-2010 Airlines • Spin out or slim down • Bankruptcy OEMs • More OEM aftermarket Organization • Some service innovation Independents • Independents losing market share • PMA growth slows down Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 45. The Focus is Now on Airframe and Component OEM Response in the Aftermarket • Aircraft OEMs establishes aftermarket support programs: Airbus FHS / Boeing GoldCare • Component OEMs grows flying hour offering and introduces licensed service center model • Era of surplus parts and aircraft cannibalization • Emergence of AJ Walter 1990 1995 2000 2005 2010 Ecosystem 2010 Airlines • ROIC focus • Consolidation OEMs • Aircraft and component OEMs get aggressive Independents • Independents struggling • PMA market flat • Asset management giants (AJ Walter) • Decision to compete or partner • Aircraft recycling Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 46. MRO The Ecosystem – part 2 Narrow Output Oriented Broad transactional Broad Output Oriented Narrow Transactional Most of ATA Chapters BreadthFew ATA Chapters Transactional Solutions Service Integration Output Oriented Solutions Broad Output Oriented Key Selection Criteria • Access to inventory • Total cost Key Success Factors • Asset management • Large rotable pool • Logistics • Customer support • Account support Key Suppliers • Global Integrators • Aircraft OEMs Broad Transactional Key Selection Criteria • Price • Breadth of offering Key Success Factors • Low overhead • Supplier management Key Suppliers • Component brokers • Larger independents Narrow Transactional Key Selection Criteria • Cost • TAT Key Success Factors • Low overhead • Product Focus • Execution Key Suppliers • Small • Independents Narrow Output Oriented Key Selection Criteria • Total cost guarantees • Engineering Key Success Factors • Technical support • organization Key Suppliers • Tier 1 Component OEMs Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 47. New and ageing fleets requires different kind of services Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 48. The Big Picture The rise of the machines MORE FOR LESS AIRLINES REDUCE MAINTENANCE COST MRO OEM ONE STOP SHOP FLY BY THE HOUR SERVICES MRO NETWORKS MRO CONSOLIDATION MRO NETWORKS BETTER MAINTENANCE PROGNOSIS BETTER USE OF DATA INDUSTRIAL INTERNET Optimize parts utilization to reduce cost, increase revenue and maintain safety Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 49. Aircraft Data Value Chain Data generation Data Transmission Data hosting Data processing conversion Data analysis (2) : experts Sensors & Embedded computers Experts Software Applications(5) Middleware (4) ACARS Gatelink Data analysis (1): tools Software applications Data acquisition ValuechainEmbedded FDAU / ACMS Source: P3 Group. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 50. The Big picture Conclusion MORE FOR LESS AIRLINES REDUCE MAINTENANCE COST MRO OEM ONE STOP SHOP FLY BY THE HOUR SERVICES MRO NETWORKS MRO CONSOLIDATION MRO NETWORKS BETTER MAINTENANCE PROGNOSIS BETTER USE OF DATA INDUSTRIAL INTERNET Stay close to the customer • Braking silos - the middleware • Information sharing • Ingest data, analyse it , use it • What is an airline? • What is the product of the airline? • What is the role of Airbus? • Who do Airbus support? • FHS coverage • Consolidation (Civil and Defense – Austerity) SIMMAD • Outsourcing is a trend in civil and defense Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 51. Exercise – 1 Pick up an airline from your country and place it in one of the four boxes and give your reasons Narrow Output Oriented Broad transactional Broad Output Oriented Narrow Transactional Most of ATA Chapters BreadthFew ATA Chapters Transactional Solutions Service Integration Output Oriented Solutions Broad Output Oriented Key Selection Criteria • Access to inventory • Total cost Key Success Factors • Asset management • Large rotable pool • Logistics • Customer support • Account support Key Suppliers • Global Integrators • Aircraft OEMs Broad Transactional Key Selection Criteria • Price • Breadth of offering Key Success Factors • Low overhead • Supplier management Key Suppliers • Component brokers • Larger independents Narrow Transactional Key Selection Criteria • Cost • TAT Key Success Factors • Low overhead • Product Focus • Execution Key Suppliers • Small • Independents Narrow Output Oriented Key Selection Criteria • Total cost guarantees • Engineering Key Success Factors • Technical support • organization Key Suppliers • Tier 1 Component OEMs Source: Business Model Innovation In The Commercial Aftermarket; KATE SCHAEFER; MOOG 2014. Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 52. Titelmasterformat durch Klicken bearbeiten MRO 5 FORCES ANALYSIS Suppliers bargaining power: medium/low + Fragmented market of spare parts allowing MRO to often look/ask for best deal, except for specific complex parts (eg. Engine) Customer bargaining power: medium - In general, airlines (especially large carriers) able to shop around/ask for favorable conditions + However several exceptions constraining airline power + Geographical areas with limited MRO coverage + Complex/customized parts with limited providers + Urgent/emergency maintenance forcing a price taker scenario Intensity of competition: medium - Fairly fragmented market with many players (except geographical or component niches) - Increasing competition from new low-cost entrants especially in Asia + Multi-year contracts with airlines allowing for competition reduction Barriers to entry: medium/high + Brand/reputation asset very crucial as safety/security is at stake + Technological know-how very relevant and not so easy to replicate + MRO certification required by authority + Need for intense capital/investment to provide proper assets Threat from substitutes: medium + Airlines not likely to insource maintenance as the trend has been more and more oriented towards the outsouring of those activities - OEM trying to capture the engine- maintenance market (not for the remaining less complex parts) throug vertical integration Nicolas OSORIO LORA – Aircraft Lifecycle Solutions P3 Group
  • 53. Your Contact Disclaimer This document and all information contained herein is the sole property of P3. No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of P3. This document and its content shall not be used for any purpose other than that for which it is supplied. Web www.p3-group.com Office 53 France Immeuble Delta 3 Route d’Aussonne 31700 Cornebarrieu +33 (0) 534 528 220 5/25/2015 Nicolas Osorio Lora Consultant - Aircraft Lifecycle Solutions +33 (0)6 67 22 01 15 Nicolas.osorio-lora@P3-group.com