Nubis Cloud ERP Case Study: Clothes manufacturing company replaces its conventional on-premise ERP software with Nubis Cloud ERP and achieves real-time monitoring of production and resources optimization
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Nubis Cloud ERP Case Study: Clothes manufacturing company replaces its conventional on-premise ERP software with Nubis Cloud ERP and achieves real-time monitoring of production and resources optimization
1. Simplicity in Excellence
www.nubis.gr CONTACT US: sales@nubis.gr, +30 211 8009990
CLOUD ERP | CASE STUDY
PALCO, Manufacturing company advances its business procedures performance by replacing a conventional ERP with Nubis Cloud ERP™ solution
COMPANY DATA
LOCATION: Greece
SIZE: 50 employees
INDUSTRY: Clothing, Underwear
PROFILE: PALCO is a leading manufacture company, of high quality underwear, with wholesaling and retailing business activities that transcend the borders of Greece to reach a global market. PALCO makes a point of implementing new strategies, establishing collaborations, and investing in new technologies and human resources to ensure the highest standards of quality, durability, and aesthetic excellence in its men's, women's, and children's lines. Throughout this process, PALCO continues to stand by the motto that has guaranteed its success to date: “Customers and their needs are worth the utmost respect”.
SOFTWARE
& SERVICES: * Nubis Cloud Engine™
* Nubis Cloud ERP™
EXECUTIVE BRIEF
PALCO is one of the leading underwear and home wear manufacturers in Greece. The company started operating in 1917 and over the years it has expanded its business activities to Greece, Cyprus and globally. Its sales network comprises more than 700 retail spots. Up until recently, PALCO operated in a traditional on premise ERP system, Microsoft Navision, however as the business continues to grow, the need to improve its business model -and especially the manufacturing processes- became vital. PALCO embraced the cloud technology philosophy and replaced its ERP system with the Nubis Cloud ERP™ solution. The key objective is the performance optimization by eliminating wasteful and redundant activities from the company’s operational processes, to ultimately reduce costs by over 60% and increase efficiency.
2. Simplicity in Excellence
www.nubis.gr CONTACT US: sales@nubis.gr, +30 211 8009990
CLOUD ERP | CASE STUDY
BUSINESS NEEDS
PALCO wants to integrate its MRP process and ERP system in one cloud solution in order to have a unified and optimized control over it and gain better scalability along with reduction of costs.
Ever since its founding, PALCO identifies with the market needs and is fast to adapt to an ever changing world, evolving its products and processes along the way constantly. The company emphasizes on research and technology, takes on new investments, and runs quality checks through all stages of manufacturing, from raw material selection to distribution. In 1998, PALCO invested more than 5 million euro in building a new weaving plant equipped with advanced technology machinery. Year 2012 marked yet another turning point in the history of PALCO, as Horizon Capital Management acquired the majority of its shares, a move that effectively launched a new period of dynamic development.
Along the years, the company’s sales network expanded and the need to process high volume of data was crucial. At first and for a period of over 5 years, PALCO relied on a traditional on premise ERP system, Microsoft Navision, for the administration of the manufacturing cycle and overall processes. The system was quite complex as it consisted of 3 different MRP programs, manual entries during the production phases and migration of them to several other software. This resulted in a crucial delay of one day as far as the reporting and the updating of every subsystem is concerned, which also was done in handwritten manner. Meanwhile, the hardware and software upgrading and maintenance costs grew into vastly inefficient, so PALCO needed a scalable management change approach to its business platform.
As Mr. P. Kosmetatos elaborates, the solution PALCO was looking for would be flexible enough to reflect and administer the whole manufacturing process from a unified point of reference efficiently and at considerably reduced cost.
“Our main concern was to find an innovative solution to replace the Microsoft Navision ERP system that would combine ease of access with high level of data integrity and security, in order to re- organize our manufacturing cycle efficiently. The Nubis Cloud ERP™ solution based on NUBIS Cloud Engine™ strengthens our business activities and provides us with the adjustability we are looking for.”
3. Simplicity in Excellence
www.nubis.gr CONTACT US: sales@nubis.gr, +30 211 8009990
CLOUD ERP | CASE STUDY
SOLUTION
Nubis Cloud ERP™ provides PALCO a cloud based user-friendly solution that integrates all data related to the manufacturing process, offers real-time monitoring from any point of corporate operation (headquarters, branches, mobile, etc), enhances management and reduces production times through machinery automation, Master production schedule (MPS), Shop floor control (SFC), Capacity Requirements Planning (CRP), Finite capacity scheduling (FCS) and many more.
PALCO evaluated multiple options before deciding to work with NUBIS, which has created an innovative cloud platform for managing data in a whole new way. NUBIS recommended moving all mission critical processes to the cloud on Nubis Cloud ERP™ that builds on Nubis Cloud Engine™.
Nubis Cloud ERP™ offers PALCO a plethora of advantageous functionalities such as a user friendly and flexible interface, real-time monitoring and subcontract manufacturing process from literally any location (headquarters, branches, subsidiaries, smartphones, etc), optimization of resources (shifts / machines), industrial cost accounting with cost centers, automated handling of sales orders to manufacturing line with Just in Time (JIT) methods, as well as preset purchasing functionality based on the given manufacturing needs (by setting minimum stock quantities).
In terms of planning, an annual production plan is created that can be dynamically modified throughout the year depending on the related transactions (Made to Stock functionality).
The manufacturing process is enriched with a dynamic functionality that allows changes on the orders related to production per working phase, per resource, and per product lot.
A vital feature incorporated in Nubis Cloud ERP™ fully utilized by PALCO is the actual (depreciating) cost of goods per order and the ability to program auto updates and edits in the technical specifications.
BENEFITS
Real-time monitoring of production
Resources optimization
Data Integrity and Visibility
Improved cash flow for faster deliveries
Reduced working capital for inventory
“Nubis Cloud ERP™ minimizes our IT spending considerably, maintaining at the same time all essential features such as back-ups, storage and the utilization of cutting edge technology.”
4. Simplicity in Excellence
www.nubis.gr CONTACT US: sales@nubis.gr, +30 211 8009990
CLOUD ERP | CASE STUDY
Nubis Cloud ERP™ makes it possible for PALCO to have full control over its manufacturing and operation processes and enjoy timely and accurate planning, monitoring, realization, and cost control and resources optimization on its manufacturing site.
Nubis Cloud ERP™ provides PALCO visible and readily available information that can be viewed and processed through powerful reporting and business control functions, offering the company great possibilities for business and sales growth.
The near future plan is for PALCO to operate on a fully integrated and automated specialized solution that covers all aspects of its business.