complete foundry solution disa

1. DISA – Complete Foundry Solution
Thomas Feng
VP DISA OEM Sales, China

2. Company Structure
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3. Shaping Industry
• On 1st May 2009 DISA Group and Wheelabrator
Group merged to form Norican Group
• The world’s leading metallic parts improvement
company was formed
• The united organisation offers over
200 years expertise and experience, employing
2000 people over 5 continents
• 7 technology centres
(Canada, France, Denmark, 2 x
Germany, Switzerland, India)
• 11 further manufacturing facilities (2 x India, Czech
Republic,2 x
Germany, Denmark, Canada, USA, China, France
and Poland)
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4. Stronger together
DISA and Wheelabrator have two complimentary product
offerings, yet each provides a unique offer in it’s own right:
• DISA - the brand for moulding, sand and
core solutions
• Wheelabrator – the brand for surface preparation solutions
(the previous surface preparation solutions offered by DISA
are rebranded under the Wheelabrator name)
• Wheelabrator Plus – the brand for surface preparation spare
parts, service and services.
Our shared aim:
To lower our customer’s cost per part, either by
reducing the cost of the process, and/or by improving
the quality of the part so that it lasts longer.
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5. Norican Group- facts & figures
• Shaping industry stands for:
Engineering change, building sustainability, leading
technology
• Turnover 2010: 272 million EUR
• Employees worldwide: More than 2200
• Customers: 16,000
(in 100 countries)
• Head Office: Herlev, Denmark
• Technology Centres: 8 countries
• Represented in: 50 countries
(incl. BRIC)
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6. DISA Moulding - facts & figures
• DISA is the world’s leading supplier of
complete foundry solutions – founded in 1900
• Turnover 2010 - 84 million EUR
• Approx. 675 employees worldwide
• DISA offices: 11 countries
• Production facilities in: 4 countries
• Represented in: 49 countries
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7. Wheelabrator – prepared for the future
Wheelabrator – world leaders in surface
preparation solutions
• Founded in 1908
• Specialist technologies:
wheelblast, airblast, wetblast, shot
peening and vibratory mass finishing
• Serves diverse industries from Aerospace
to Automotive, Shipyards to
Medical, Power Generation to Rail.
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8. Wheelabrator Plus – prepared for performance
Wheelabrator Plus – the brand for surface preparation spare parts,
service and services. Dedicated to making you more profitable,
Wheelabrator Plus provides:
• Service and maintenance
• Training
• Spare parts and consumables
• Equipment Modernisation
• Relocation assistance
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9. Benefits to our customers – Stronger together
The combined force of both DISA and Wheelabrator can
Offer a wider product range and share technology, knowledge and developments
Go further to reduce your cost per part
Create the widest and best ranges of moulding solutions and surface preparation
solutions
Offer improved equipment support activities through an increased number of
offices, distributors and partners – especially in areas where we have no direct
presence
Share practices within our internal operations and pass this benefit to our customers –
improved stores, production, billing and invoicing.
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10. Norican Group representation
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11. DISA representation
5 main production facilities 16 sales offices
Herlev, Denmark
 Vertical and match plate moulding,  China (Shanghai and Beijing)
machined parts  Czech Republic (Pribram)
 ~60,000m2 land ~18,000m2 production
 Denmark (Herlev)
Leipzig, Germany
 France (Mennecy)
 Core machines
 ~770m2 land ~440m2 production  Germany (Leipzig)
 India (New Delhi, Pune, Kolkata and Bangalore)
 Japan (Tokyo and Nagoya)
Tumkur, India
 Poland (Radzionkow)
 Horizontal and flask line moulding,
shotblast, mixers, machined parts  Russia (Moscow)
 ~20,000m2 land ~8,000m2 production  Switzerland (Bachenbülach)
 US (Oswego)
Hosakote, India
 Filters
 ~18,000m2 land ~4,000m2 production
Changzhou, China
 Shot blast, mixers, machined parts
 ~18,000m2 land ~7,000m2 production 32 agents covering 49 countries
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12. DISA – history 1900 - 2011
1900 1986 1999 2009 2011
DISA was established DISA acquires BMD DISA New Generation DISA merges DISA 231 sets
in Denmark to include horizontal vertical moulding with record as the
machines and mixers machines introduced at Wheelabrator world’s fastest
GIFA. moulding
machine
1964 1996 2000 2005 2008
The first DISA acquires DISA DISA intro- DISA
DISAMATIC CORE compatences introduces first duces introduces
vertical moulding through joint venture DISA MATCH DISA 130 DISA MATCH
machine (DMM) with +GF+ machine medium ca- large platform
was sold. pacity machine
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13. DISA – the Complete Foundry Solution Supplier
Sand plant
Mixers
Sand Multi Controller
Moulding machines Sand Plant Control Systems
Vertical lines
Flask lines
Match Plates
Filter division
Filters for all applications
Melting/Pouring
Melting equipment
Pouring solutions
Core solutions
Core shooters Sand / Casting Cooling
Complete core plants
Rotary cooling drums
computer controlled Shot Blast solutions
Hanger type
Tumblast type
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14. DISA references
• Large Foundry projects 400+
• Moulding lines 1,500+
• Sand plants & Mixer 650+
• Core shooters 130+
• TOPS service agreements 130+
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15. DISA references
89
CIS
North America 584 4
Europe & 126
328 25 Africa 171 8
43 18 Japan
India & Middle China & SE
38 East Asia
54 1 Australia
& New 11 2
South Zealand
America
1500+ DISAMATIC 58 DISA MATCH
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16. A selection of our customers
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17. “Made in China” DISAMATIC - DISA 030 Applications
• Casting weight: Up to 40 kg
• Max casting dimension: 600 x 400 mm
• Max capacity: 15,000 t/year
• Alloys: Grey Iron
• Typical castings: Railway castings
Brake discs/drums
Flywheels/Pulleywheels
Brackets
Grinding balls

18. DISA 030 Vertical Moulding Machine
DISA 030A mould size:
600x480x120…340 mm
DISA 030B mould size:
650x535x120…340 mm

19. DISA 030 Vertical Moulding Principle

20. DISA 030 Vertical Moulding Machine
Sand valve
Sand hopper
Control cabinet
Moulding chamber

21. DISA 030 AMC, Automatic Moulding Conveyer
Fully syncronised with
DMM
Available in 12 m and18 m
length
Hydraulic powered
AMC – 12/18 Meter

22. DISA 030 AMC 12 or 18 m
Wear rails for easy maintenance
HY drive cylinder mounted below slide way
Oil from DMM

23. DISA 030 SBC, synchronized belt conveyer
Fully syncronised with AMC
Available in 4.5 m basic
unit can be extended to
reach total length of AMC
and SBC of 46 meters
Drive from the AMC
Pneumatic clamping

24. DISA 030 CSE, Automatic Coresetter
High precision accurate
core setting
Efficient core handling
Available in lefthand and
righthand configuration
Core height up to 260 mm

25. DISA 030 Technical specifications
Mould sizes A: 600x480 120-340 mm
B: 650x535 120-340 mm
Mould speed 250 moulds per hour with a 200 mm mould
Mould speed with CSE 220 moulds per hour with a 200 mm mould
Mould quality Double side hydraulic squeeze
Max squeeze 12 bar on sand surface
Max mismatch 0,25 mm
Pattern plates 2013 A and B will fit – screw mounting (PN locks optional)
Core mask 2013 A and B will fit – screw mounting (PN locks not optional)
Weight: 9-10 tons

26. Technical Specification

27. DISA Global Services
Your assurance for maximum uptime and
top-quality performance
Services
• 24-hour Hotline Service
• Local network of qualified service engineers
• Always more than 10,000 original DISA spare
parts in stock
• Foundry Technology service
• Training and installation supervision

28. DISA 030 Summary
1) High accuracy with mismatch of max 0.25 mm
2) Capacity of 250 m/h
3) Excellent reliability and uptime
4) High castings quality/mould quality
5) Fast installation and easy maintenance
6) Safer and quieter working environment
7) Access to DISA Service Support
8) DISA = your guarantee for a future-proofed solution

29. Thank you for your attention!
• Sand plants
Mixers
Sand Multi Controller
Cooling drums
• Moulding machines
Vertical lines • Shot Blast solutions
Flask lines Hanger type
Match Plates Batch type
Through-feed
Manipulator
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