AMANA Best Practices @ SeAH Pipe Mill Project - RAK UAE Scope: Civil Work, MEP works, Steel Structure, Roof Works, Cladding work Client: SeAH Steel UAE LLC Consultant: IEC (International Engineering Center Eng. Conslt.) EPC Contractor: SECL (SAMSUNG Engineering Corp LTD, S Korea)

1. AMANA Contracting & Steel Building Co.

2. HSE Report for Safety Evaluation
A. Accident
Lost Time Accident
B. Proactive Safety
Management
B-1. Safety Policy statement &
Plan
B-2. Risk Assessment or JHA
B-3. Safety Method Statement or
PCM
B-4. Management of work permit
B-5. Participation in TBM
C. Safety Activity
C-1. Color Coding & Construction
Equipment
C-2. Corrective Actions of Patrol
results by HSE Manager or third
party
C-3. Attendance of regular site
inspection & Meeting
C-4. Feedback for self safety
patrol
C-5. Health Management
C-6. PPE Management
D. Field Safety
Facilities
D-1. Working at height (Fall
protection / Falling materials)
D-2. Scaffolds and Ladders
D-3. Collapse
D4-. Mobile Plant and
equipments
D-5. Confined spaces
D6. Temporary Electricity
D7. ARC / Gas Welding / cutting
D8. Electrical Tools
D-9. Disposal of waste and
housekeeping

3. A. Accident
Lost Time Accident
HSE Report for Safety EvaluationHSE Report for Safety Evaluation
ZERO
Lost Time Accident
till Date (3rd November 2010)
Number of Staff Number Non Staff Total (AVG) / Day
25 450 475
Total Accident Free Man Hours (Till 3rd November 2010)
379,502
(Three Hundred seventy nine thousand & Five Hundred two)
Average Man Hours worked / Day 4750
Average Man hours worked / Month 123,500

4. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
B. Proactive Safety
Management
B-1. Safety Policy
statement & Plan
Display of Safety Policy
Communication through Safety
Training

5. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
B. Proactive Safety
Management
B-2. Risk Assessment or
JHA
Weekly Risk Assessment
Risk
Assessment
being
communicated
to workers
through TBM -
Dated 24-07-
2010

6. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
B. Proactive Safety
Management
B-3. Safety Method
Statement or PCM
PCM has been conducted as and when required
Method Statement being submitted

7. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
B. Proactive Safety
Management
PTW is being observed regularly
Hot work permit is
complied with
B-4. Management of
work permit
Lifting work complied
with
Work at height
complied with
HOT WORKWork at Height
ExcavationLifting Work
Excavation permit
complied with

8. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
B. Proactive Safety
Management
B-5. Participation in TBM
Number of TBM Program Number of Days Total No. of Attendees
177 167 (20 May to 3 Nov) 33652
Night Shift TBM

9. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
B. Proactive Safety
Management
B-5. Participation in TBM
Types of Training No. of Programs No of Attendees
Safety Induction 98 834
Special Safety Training 15 971
External Training 3 15
SAFETY TRAINING
Safety
Induction
Special Safety
Trainings
HSE Training for all
Site staff – 25.09.10
Work at height –
16.08.10
Grinder operating –
07.07.10
Heat Stress Training –
20.05.10

10. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
C-1. Color Coding &
Construction Equipment
All Power tools & Equipments are being
inspected regularly

11. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
C-2. Corrective Actions
of Patrol results by HSE
Manager or third party
CORRECTIVE ACTIONS - SCAR
Recorded
(Nos.)
Corrected (Nos.) Outstanding (Nos.)
Previous 212 212 0
Current (28th
Oct 10 to 3rd
Nov 10) 5 5 0
Total 217 217 0
100%
Compliance of S-
CARS.

12. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
C-3. Attendance of
regular site inspection &
Meeting
Weekly HSE Meeting Presentation
Regular Site Inspection
Regular Site inspection being carried out by all site safety team, resulting
control over unsafe actions and unsafe conditions and therefore we have
achieved numbers of Best Practices.
100% attendance in SAMSUNG HSE Meetings & Trainings
Weekly
Presentation

13. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
Inspection Reports are made in prescribed formats and
being reported to Sr. Project Manager for Corrective and
preventive actions.
Every hazardous activity such as cladding work,
formwork etc are supervised by dedicated safety
officers to enforce safety rules and precautions during
the operation.
C-4. Feedback for self
safety patrol
 Self Safety Inspection is being
carried out by Safety Department and
Spot corrections are preferred if
unsafe actions or condition observed.

14. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
1. First Aid Clinic – Well equipped first
clinic available at the project.C-5. Health Management

15. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity 3. Management of Heat Stress
C-5. Health Management
Air conditioned Rest Area

16. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity 4. Hygiene Management
C-5. Health Management
b- Hand wash facility
a- Adequate numbers of Toilets & urinals with ablution facilities
c- Safety Training on hand hygiene
d- Safe Drinking water with provision of cleaned water filters.

17. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity PPE Management -
 Specific requirements of PPE – Face shields etc
 Mandatory PPE – Safety Shoes, Safety
Helmet & Safety Goggles are used by all
employees including site staff.
 100% employees are using safety
harness while work at height
C-6. PPE Management
 Life line to ensure 100%
tie – off during erection of
work platform and other
height work

18. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection-D. Field Safety
Facilities
D-1. Working at height
(Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
1E – Education –Training (Special & TBT) on Work at height for
Staff and Non Staff being conducted on regular basis.
2E – Engineering Control – Safe & Approved scaffold, Fully boarded & Guarded work
platform, Safe means of access & egress, 100% Edge protection for leading edges,
MEP openings, Fall protection (Collective & Personal) protection – Twin Lanyard, Life
line etc observed at all the time while working at height.
1. Safe & Approved scaffold

19. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection-D. Field Safety
Facilities
D-1. Working at height
(Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
2. Fully Boarded & Guarded work platform for work at height -
During slab decking work
While Shuttering While Concrete pouringWhile Rebar binding
Safe work platform

20. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection-D. Field Safety
Facilities
D-1. Working at height
(Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
3. Safe means of access & egress for each point of work-
Foot bridge
Step stair to current slab
with overhead protection

21. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection-D. Field Safety
Facilities
D-1. Working at height
(Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
4. 100% edge protection for leading edges-
While Excavation
Suitable edge protection for each point of work

22. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection-D. Field Safety
Facilities
D-1. Working at height
(Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
5. Fall protection (Collective & Personal) protection
Usage of twin lanyard
& life line
Suitable PFAS (Personal Fall Arrest system) Safety harness for each type of work at height

23. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Falling Materials – being arrested by use of suitable edge protection and fall
protection fans
D. Field Safety
Facilities
D-1. Working at height
(Fall protection / Falling
materials)
1. Suitable Edge protection with toe guards
2. Protection FAN / Green Nets to arrest falling materials

24. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Scaffolds – Scaffolds are being Erected by competent person with sound
materials under the supervision of experts in scaffold erection.
D. Field Safety
Facilities
D-2. Scaffolds & Ladders
3. Safe Scaffold Erection Method
Foundation-Mud Sill, Base Plate
Platform - Fully Boarded &
Guarded platform (Top & Mid Rail,
Toe guards)
Secure- tie and bracing, Out
riggers
Access-Means of Access to each
work platform
2. Approved and
Sound scaffold
materials
1. Trained Scaffolds Erectors

25. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Ladders– Good quality of aluminum ladders are used as a means of access,
Also regular inspection is being done and we ensure the ladders are suitably
secured.
D. Field Safety
Facilities
D-2. Scaffolds & Ladders
2. Approved
Ladders used
1. Ladder Identification &
Inspection
3. Not allowed as
work platform

26. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
D. Field Safety
Facilities
D-3. Collapse
2.Approved
FormworkMaterial
used
1. Scaffold erected with
ties and bracing with
adequate foundation
3. Approval from
SAMSUNG &
Formwork Supplier (if
required) Prior to work

27. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
D. Field Safety
Facilities
D-4. Mobile Plant and
Equipment (Crane,
Rope, Chain)
2. Trained operators for each
Mobile Plant
1. Register for All Mobile equipment is maintained for their
3rd party certificates, other required documents & Equipment
Conditions
3. Approval from SAMSUNG &
Self Inspection

28. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
D. Field Safety
Facilities
D-6. Temporary
Electricity
2. Suitable Warning Signs
1. Competent Electricians are deputed at site
3.DGswithBundwall&
Earthing
4. Fire Protection & Cable routing

29. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
D. Field Safety
Facilities
D-7. ARC / GAS Welding
/ Cutting
Flash back arrestor & Pressure Gauge
Competent Welders are deputed at site
FollowupofHotWork
Permit(SAMSUNG)
Secured Gas Cylinders

30. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
D. Field Safety
Facilities
D-8. Electrical Tools
Electrical Power Tools Management - Once we receive power
tools, it is being inspected by us and then operators are given training . Also
AMANA inspection stickers are provided to tools. Finally the tools are being
sent for SAMSUNG HSE approval and color code
Inspection of Tools
Inspection Sticker for the
evidence
Training for the Operator

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D. Field Safety
Facilities
D-9. Disposal of Waste &
Housekeeping
Housekeeping-
Everyday we do housekeeping before and at the end of work.

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Signages

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SMOKING ZONE

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Note: Hand gloves should not be used while operating tools with abrasive
wheel as it may cause entanglement.

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Environmental Safety

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Environmental Safety

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AMANA HSE
CEREMONY
23rd July 2010
Mustafa
Javed
Surinder
Leela
Ram
Prodip
4 CRITERIA TO WIN

44. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
AMANA HSE
CEREMONY
23rd July 2010

45. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
BOOKLET DISDRIBUTION- Samsung (Hindi) and AMANA(Multi lingual) booklets are
distributed among workers

46. HSE Report for Safety EvaluationHSE Report for Safety Evaluation
“Start Safe – Stay Safe”