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8500 Shoal Creek Blvd Bldg 4 Suite 209 Austin TX 78757 USA
+1(205) 264-1896 www.motionics.com info@motionics.com
1
Case Study
Fan/Blower Vibration Analysis & Rotor Balancing
With Motionics iPad 2CH Vibration Analysis & Rotor Balancing Kit
Year: 2012
Location: Netherlands
Hardware: Motionics Wired 2CH Vibration Analysis & Rotor Balancing Kit
Software: iVibraMeter iPad app & iRotorBalancer iPad app
Application:
VTK is a fan and blower manufacturing and maintenance company in the Netherlands.
Operators at VTK frequently check fan and blower vibration conditions and perform balancing
work if an imbalance is detected. Motionics wired 2CH vibration analysis and rotor balancing kit
integrates a DAQ system on an iPad case and allows operators to complete vibration checks and
rotor balancing on an iPad.
The iVibraMeter app has a library of common industrial machines with marked test points,
including fans/blowers. VTK operators can use the illustrations in the iVibraMeter app as a
reference, place the accelerometer at pre-defined test locations, and quickly collect vibration
readings by a few simple button taps. A PDF report can be generated and saved after the test.
The app iRotorBalancer collects accelerometer and tachometer signals connected to the DAQ
system and computes vibration amplitude and phase parameters automatically. VTK operators
can follow the step-by-step guide in iRotorBalancer and conduct single-plane and two-plane
balancing easily, even without any knowledge of or previous experience in rotor balancing.
Figure 1 Motionics Wired 2CH Vibration Analysis & Rotor Balancing Kit
8500 Shoal Creek Blvd Bldg 4 Suite 209 Austin TX 78757 USA
+1(205) 264-1896 www.motionics.com info@motionics.com
2
Figure 2 Vibration testing on a blower
Attached are two sample reports from VTK.
Report 1 is a vibration test report generated from iVibraMeter. An operator tested vibration at 5
points on the blower and a picture with acceleration and velocity readings at these 5 test points
was shown in the report. Other test information, such as date/time, staff, location, machine,
notes, signature, map, and machine images were also included in the report.
Report 2 is a rotor balancing report generated from iRotorBalancer. An operator conducted
single-plane 2-channel balancing on the blower and reduced vibration magnitude from 0.0659
to 0.0097 ips. The test report includes general test information, balancing parameters, notes,
signature, spectrum, machine images, and map.
Page 1
Overall Vibration Report
Date / Time: jun. 13, 2012 16:54:06 PM Staff Name: W.Mudde
Location: Cabot Machine ID: FN-7302
Vibration units in: G's
Notes
Page 2
Overall Vibration Report - Attachments
Plant Location
Page 3
Overall Vibration Report - Attachments
Page 1
Rotor Balancing Report
Date / Time: mei 21, 2012 11:57:01 AM Staff Name: W.Mudde
Location: Beverwijk Machine ID: LD/355/480/T17B
Vibration units in: ips
Balancing RPM: 2888.00
Rotor Weight (Kg): 18.50
Magnitude Angle
Original Vibration: 0.0659 51˚
Trial Weight (gr): 8.0000 231˚
Trial Weight Radius (mm): 150.0000
Vibration w/Trial Weight: 0.0482 56˚
Correction Weight (gr): 29.0167 242˚
Correction Weight Radius (mm): 150.0000
Final Vibration: 0.0097 135˚
Notes
Shop balancing at Van Tongeren Kennemer B.V.
Page 2
Rotor Balancing Report - Attachments
Page 3
Rotor Balancing Report - Attachments
Page 4
Rotor Balancing Report - Attachments
Plant Location

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Case Study - VTK Fan/Blower Vibration Analysis & Rotor Balancing w/ Motionics iPad 2CH Vibration Analysis & Rotor Balancing Kit

  • 1. 8500 Shoal Creek Blvd Bldg 4 Suite 209 Austin TX 78757 USA +1(205) 264-1896 www.motionics.com info@motionics.com 1 Case Study Fan/Blower Vibration Analysis & Rotor Balancing With Motionics iPad 2CH Vibration Analysis & Rotor Balancing Kit Year: 2012 Location: Netherlands Hardware: Motionics Wired 2CH Vibration Analysis & Rotor Balancing Kit Software: iVibraMeter iPad app & iRotorBalancer iPad app Application: VTK is a fan and blower manufacturing and maintenance company in the Netherlands. Operators at VTK frequently check fan and blower vibration conditions and perform balancing work if an imbalance is detected. Motionics wired 2CH vibration analysis and rotor balancing kit integrates a DAQ system on an iPad case and allows operators to complete vibration checks and rotor balancing on an iPad. The iVibraMeter app has a library of common industrial machines with marked test points, including fans/blowers. VTK operators can use the illustrations in the iVibraMeter app as a reference, place the accelerometer at pre-defined test locations, and quickly collect vibration readings by a few simple button taps. A PDF report can be generated and saved after the test. The app iRotorBalancer collects accelerometer and tachometer signals connected to the DAQ system and computes vibration amplitude and phase parameters automatically. VTK operators can follow the step-by-step guide in iRotorBalancer and conduct single-plane and two-plane balancing easily, even without any knowledge of or previous experience in rotor balancing. Figure 1 Motionics Wired 2CH Vibration Analysis & Rotor Balancing Kit
  • 2. 8500 Shoal Creek Blvd Bldg 4 Suite 209 Austin TX 78757 USA +1(205) 264-1896 www.motionics.com info@motionics.com 2 Figure 2 Vibration testing on a blower Attached are two sample reports from VTK. Report 1 is a vibration test report generated from iVibraMeter. An operator tested vibration at 5 points on the blower and a picture with acceleration and velocity readings at these 5 test points was shown in the report. Other test information, such as date/time, staff, location, machine, notes, signature, map, and machine images were also included in the report. Report 2 is a rotor balancing report generated from iRotorBalancer. An operator conducted single-plane 2-channel balancing on the blower and reduced vibration magnitude from 0.0659 to 0.0097 ips. The test report includes general test information, balancing parameters, notes, signature, spectrum, machine images, and map.
  • 3. Page 1 Overall Vibration Report Date / Time: jun. 13, 2012 16:54:06 PM Staff Name: W.Mudde Location: Cabot Machine ID: FN-7302 Vibration units in: G's Notes
  • 4. Page 2 Overall Vibration Report - Attachments Plant Location
  • 5. Page 3 Overall Vibration Report - Attachments
  • 6. Page 1 Rotor Balancing Report Date / Time: mei 21, 2012 11:57:01 AM Staff Name: W.Mudde Location: Beverwijk Machine ID: LD/355/480/T17B Vibration units in: ips Balancing RPM: 2888.00 Rotor Weight (Kg): 18.50 Magnitude Angle Original Vibration: 0.0659 51˚ Trial Weight (gr): 8.0000 231˚ Trial Weight Radius (mm): 150.0000 Vibration w/Trial Weight: 0.0482 56˚ Correction Weight (gr): 29.0167 242˚ Correction Weight Radius (mm): 150.0000 Final Vibration: 0.0097 135˚ Notes Shop balancing at Van Tongeren Kennemer B.V.
  • 7. Page 2 Rotor Balancing Report - Attachments
  • 8. Page 3 Rotor Balancing Report - Attachments
  • 9. Page 4 Rotor Balancing Report - Attachments Plant Location