Slides version for NFX 2013 Online Release Seminar. This webinar Introduces and demonstrates enhancements of NFX's new updates: such as Mid-Surface Extraction, Implicit Nonlinear Dynamic Analysis, Transient Nonlinear Heat Stress, Optimization....
NFX is a FEA generalist software committing to make your FEA work efficient and cost effective. Go achieve this goal, NFX carries 3 most distinguishable characteristics:
1) CAE/CFD solution-in-one interface: This makes NFX more multidisciplinary, and seriously saves your effort to switch between platforms.
2) Intuitive workflow and GUI: NFX is designed to carry out complicated tasks in headache-free ways. Consistent feedbacks about “fast learning curve” and “junior engineer friendly” make us confident to claim for the best in this one.
3) High-end analysis capacity with affordable price: provides total solutions from high-end structural analysis functions such as contact analysis, nonlinear analysis, explicit dynamic analysis and fatigue analysis in addition to high-end fluid analysis functions such as moving mesh, free surface analysis and mass transfer analysis.
2. Total Solutions for True Analysis-driven Design
I. Why midas NFX ?
II. What is midas NFX?
III.What is new in NFX 2013?
IV.Development Roadmap
V. Project application
VI.Next Events
Summary
3. Total Solutions for True Analysis-driven Design
CAE Analysis for Product Design
http://feaforall.com/2013/03/31/what-is-cae/
4. Total Solutions for True Analysis-driven Design
2. Fast analysis and results
evaluation with Minimum Operations
3. Immediate Re-Analysis in case of
change in CAD model with the same data
transferred from the step 1
1. Application in practice
with Minimum Learning
4. Auto generation of
Customized Analysis Report
CAD Designer’s CAE Workflow
http://feaforall.com/2013/06/08/5-tips-to-improve-your-fea-analysis-workflow/
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Designer Mode Analyst Mode
CAD model-based work environment
Fast and simple way to perform
simulation design with various
automated functions and minimal
input requirement
Basic Operations on CAD Model -
for CAD Designers
Precise Modeling and All Type of Analysis -
for Simulation Engineers and Mechanical
Analysis Specialists
Complex geometric modeling
Various mesh generators
Accurate modeling and analysis
Extensive result analysis functions
Designer / Analyst Mode in One Software
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Analyze Large Assemblies Quickly
Automated Contact
183 defined contacts
Linear Static
• Analysis time : 251.515sec
• 32bit 2.83GHz CPU
• 3.25GB RAM
105 Parts Model
Hybrid elements
• Nodes : 162,396
• Elements : 187,456
• 188.328sec
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Fast Meshing and Superior Mesh Quality
Elements: 84,629
Nodes: 63,395
Elements: 83,136
Nodes: 162,319
Hexahedral elements
Pyramid elements
Tetrahedral elements
Prism elements
General higher order
tetrahedral mesh
Hexahedral-Tetrahedral
Hybrid Mesh
Hexahedral
Element
Pyramid Element
(Hexahedral-
Tetrahedral
link element)
Tetrahedral
Element
Hybrid Element Mesh
Composition
Shortened analysis time & improved analysis results
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Mesh Quality Checking
http://feaforall.com/2013/04/21/cad-model-simplification-for-fea-analysis/
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Easy Contact Assignment
Assembly Modelauto contact definition
Individual contact
definition check
Contact Manager to conveniently check,
revise and manage contact definitions
Depending on the viewpoints of the contact surface, the shaded
surface changes, which allows the user to easily check the location
of the contact surface.
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Large assembly models analyzed in less time
Linear Static Analysis Linear Static Analysis Linear Static Analysis
Modal Analysis
(50 Modes)
Linear Static
Analysis
Nonlinear Static Analysis
(nonlinear contact)
Solid Mesh (156,862)
Nodes (272,597)
Degrees of
Freedom (817,791)
Solid Mesh (163,143)
Nodes (303,347)
Degrees of
Freedom (916,890)
Shell/Beam Mesh
(156,862)
Nodes (272,597)
Degrees of
Freedom (951,378)
Shell Mesh (170,123)
Nodes (162,391)
Degrees of
Freedom (974,346)
Solid Mesh (154,320)
Nodes (280,060)
Degrees of
Freedom (840,180)
32bits 64bits 32bits 32bits 64bits 64bits
AMG MFS AMG AMG AMG MFS MFS
232 sec 149 sec 138 sec 548 sec 160 sec 1.16 Hour 51 sec
1010 sec,
No of iterations: 27
1 time: 37 sec
※ MFS (Multi-frontal, Direct Method), AMG (Algebraic Multigrid, Iterative Method)
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III- What is new in NFX 2013?
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Large-Scale Models
526 parts
1,890 parts
1,502 parts
132 parts
45 parts
• New optimized framework that fully supports 64-bit systems
• Memory usage reduction & GUI improvement by new graphic engine development
optimized for large scale model
• Improvement of Database configuration and management efficiency
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Analysis Wizard
Analysis Wizard
Linear Static
Modal
Buckling
Heat Transfer
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Wizards linear, modal, buckling, heat transfer
analysis, practical interpretation
1. Analysis Type
2. CAD Model Import
3. Define Material 4. Load/Boundary Condition
5. Analysis
6. Result
Assembly Model
Import
Thermal
conditions
application
Auto-meshing
Automatic heat
contact between parts
Result
For Design
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Simplification tool Improvement
Remove Holes Remove Fillets
Remove Faces/LinesMerge Faces
Reinforcement of simplification tool
Meshing Quality Improvement by Removing imprinted Face/Edges & Merging Faces
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Mid-Surface Extraction
Mid-Surface Extraction
Manual
Auto
Auto Manual Solid Model Shell Model
Mid-Surface Extraction
(Auto Manual)
Meshing Primary Mode Secondary Mode
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Watch the demo on Youtube
http://www.youtube.com/watch?v=e1rGvsFj-8A
Piotr Stepien
Midas NFX
CAE Analyst
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Creep Material Models and Heat Transfer
by Radiation
Nodes: 263,283
Elements: 222,048
Total CPU time: 54,903.6 sec
Wall clock time: 46,720.9 sec
Improvement of Heat transfer by radiation
90%
Creep Material
Creep
Empirical Law (Class1)
Empirical Law (Class1)
Input from table
Deformation
by self load
Deformation by
Creep effect
Total CPU time: 6,737.8 sec
Wall clock time: 3,963.6 sec
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Implicit Nonlinear Dynamic Analysis
Material Prop. (2D Orthotropic)
[0/90/45/-45]s : 8Ply (2.03mm)
Value
Longitudinal Modulus 38.61GPa
Lateral Modulus 8.27GPa
Poisson’s Ratio 0.26
In-Plane Shear Modulus 4.14GPa
Longitudinal Transverse Shear
Modulus
4.14GPa
Lateral Transverse Shear Modulus 4.14GPa
Longitudinal Tensile Failure Stress 1,061.79MPa
Lateral Tensile Failure Stress 31.03MPa
Longitudinal Compressive Failure
Stress
610.19MPa
Lateral Compressive Failure Stress 117.90MPa
Shear Failure Stress 71.71MPa
Plate : Composite Material
Rigid Body : Steel
Initial Velocity: 12.74m/sec
fall / crash analysis on composite board
25. Total Solutions for True Analysis-driven Design
Watch the demo on Youtube
http://www.youtube.com/watch?v=Xcv56kJDLIs&feature=youtu.be
Piotr Stepien
Midas NFX
CAE Analyst
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Transient Non-linear Heat Stress Analysis
Step - 1 : Transient Heat Transfer Analysis
Step - 2 : Temperature Extract by time
period
Step - 3 : Temperature Heat Stress
Step – 4 : Non-linear Analysis
Transient Heat Transfer Analysis
Temperature change in time
Shape change in time
Transient Non-linear
Heat Stress Analysis
(Automated Process)
Nonlinear Static Analysis
considering thermal load
&
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Watch the demo on Youtube
http://www.youtube.com/watch?v=sbahTRdJhK0
Piotr Stepien
Midas NFX
CAE Analyst
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Design Optimization in All Areas
Thermal/Fluid Analysis
• Steady state/transient thermal Analysis
• Thermal stress/deformation
• Fluid Dynamics (CFD)
Stiffness/Resistance/Durability
• Linear Static
• Buckling
• Nonlinear Static
• Nonlinear Explicit Dynamic
• Fatigue/ durability Analysis
• Topology optimization
Dynamics/Motion Analysis
• Random Dynamics
• Spectrum Response
•Multi Body Dynamics
•Modal Analysis
• Transient Response
• Frequency Response
Optimum Design
• Topology and Size Optimization
•Optimized model generation
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Topology optimization of Design
Related Analysis Type: Linear Static, Modal, Frequency Response
Design limitation condition on Stress, Strain, Volume, Draw Direction/Symmetric Condition
Concurrent Optimization for various operation/load conditions
Analysis Model Automatic Re-Generation/Mesh Smoothing without additional CAD operation
convenient features: Mode Detection, Design/Non-design area definition
Define Design Area Optimization
Optimization with Unique Max Value
Eigen Value
Design condition (Draw Direction)
Design Evaluation
No condition
Model Generation
Optimization with Design
30. Total Solutions for True Analysis-driven Design
Watch the demo on Youtube
http://www.youtube.com/watch?v=pQunlvU-Wuo
Piotr Stepien
Midas NFX
CAE Analyst
31. Total Solutions for True Analysis-driven Design
Size Optimization of Design
Interact with all types of Heat/Structural Optimization
Design Variable of property/material : Intuitive size optimization
Design Sampling
Various Methods (FFD, CCD, OA, LHD) & 1D Parameter Study
Correlation between Design variable & response Analysis
Size Optimization by Approximate Model: Kriging model, Polynomial Regression model
2D/3D Graphic tool for approximate model analysis00
Sampling & Response Face Generation
1.Design Area Set
4.Size optimization 3.Parameter Modeling
DV1
DV2
DV3
DV4
DV3
DV2
2. Topology Optimization
32. Total Solutions for True Analysis-driven Design
Watch the demo on Youtube
http://www.youtube.com/watch?v=fx63UdvCnvw
Piotr Stepien
Midas NFX
CAE Analyst
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NFX Application
Automotive Construction Consumer
Goods
Electronics & Semi-
conductor
Equipment & Machinery Materials & Chemical Energy Medical
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Midas NFX Automotive Applications
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RCAR Low Speed Impact Analysis
Nodes: 187 512
Elements: 185 351
RBE2 Element
Barrier : 1,400kg
Concentrated mass (COG)
Simplification to assess the damage to the vehicle rear structure
Vehicle : 1,119kg
Concentrated mass (COG)
RBE2 element
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RCAR Low Speed Impact Analysis-Rear
Displacement -Bottom View
Effective Plastic Strain and Crush CAN - Progressive
Collapse
Displacement -Side View
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Performed by midas NFX explicit non-linear
Dynamic Analysis
Rear Structure Damage (Rear View) Rear Structure Damage (Bottom View)
Trunk Lid
Side member
Rear End
Panel
Rear floor
Rocker
RH
Rocker LH
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Stacker Reclaimer
This model have been generously provided by Excellutions, South Africa (www.excellutions.co.za)
Analysis Intent:
Evaluating the transfer of
Conveyor, Gearbox and
Bucket Wheel of an older
machine onto a newer
lightweight structure.0
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Crane Stability Check
Analysis Type
• Linear Static Analysis
• Sliding Contact
62kgf
62kgf
420kgf
420kgf
300kgf
300kgf
< Deformation Shape& Stress Distribution>
<Stress Distribution of bolts><Fixed boundary Deformation Shape >
Loads/Boundary
conditions
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Heat Transfer of TV LCD panel
Analysis of Thermal Stress
Result of Stress distribution
< Maximum Frame banded : 0.2mm>
Result of Deformation
<Maximum Frame banded : 0.2mm>
Analysis of Thermal
Transfer
<Front>
0
10
20
30
40
50
60
70
80
0 0.5 1 1.5 2 2.5 3
Temperature(℃)
Time (sec)
A<Front>
B
<Back>
A
B Analysis Type
• Heat Transfer
• Thermal Stress
Target Model
A
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Stair Lift Stability Check
Loads & Boundary Condition
Footrest
Plate Seat Squab
Spine
Armrest
Armrest
Results
<Deformation Shape> <Stress Distribution>
FE Model
Target Model
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Structural Stability
Internal
pressure load
Frame analysis result
Frame bending shape
Frame of Bending Moment
Diagram
Concentrated Stress
distribution
Hoop Stress
(On-Curve Diagram)
Silo Deformation
Shape and
Stress distribution
Upper Silo
analysis result
RkY
e
k
R
q /
'
1
22
cossin qpq
Analysis Type
• Linear Static Analysis
•1D, 2D Elements
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Technical Webinar Series (All Free)
Time: end, June ~ July
Beginner Level Topics
• Work with complex shapes
• Contact analysis in easy way
• Nonlinear analysis for beginners
Mid-level Topics
• Optimization
• Non linear (geometric & material)
• Dynamic Analysis
• Benchmarks
High-end Topics
• Fatigue analysis
• Composite analysis
• Frequency vs. Spectrum response
• Explicit cases (Impact + post buckling behavior + ....)
Industry Application Sessions
• Automotive
48. Total Solutions for True Analysis-driven Design
More from NFX Network
midasNFX.com
Stacker Reclaimer Model:
Typical Application: Bulk Material Handling - The
stacking and Reclaiming of Coal/Iron Ore from
material heaps in Bulk Storage Yards
Analysis Intent:
Evaluating the transfer of Conveyor, Gearbox and
Bucket Wheel of an older machine onto a newer
lightweight structure.
FEAApplication :
Evaluate the stress distribution through the structure as the counterweight is slowly being increased to a
point where the existing luffing hydraulics
can accommodate the out of balance portion of the boom and operational payload. Highly stresses areas
will have to be modified/changed.
Different structural solutions can now be evaluated to ensure structural integrity during operations. Once
the needed modifications have been decided on,
Download Model and
Try by yourself
49. Total Solutions for True Analysis-driven Design
More from NFX Network
midasNFX.com
50. Total Solutions for True Analysis-driven Design
Try midas NFX
http://www.midasnfx.com/Downloads/trial.asp