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Changing the Game in
Industrial Goods Through
Digital Services
The Boston Consulting Group (BCG) is a global
management consulting firm and the world’s
leading advisor on business strategy. We partner
with clients from the private, public, and not-for-
profit sectors in all regions to identify their
highest-value opportunities, address their most
critical challenges, and transform their enterprises.
Our customized approach combines deep in­sight
into the dynamics of companies and markets with
close collaboration at all levels of the client
organization. This ensures that our clients achieve
sustainable compet­itive advantage, build more
capable organizations, and secure lasting results.
Founded in 1963, BCG is a private company with
85 offices in 48 countries. For more information,
please visit bcg.com.
March 2016
Michael Füllemann and Francisco Salmerón
Changing the Game in
Industrial Goods Through
Digital Services
2 Changing the Game in Industrial Goods Through Digital Services
AT A GLANCE
Digitization is becoming an imperative for industrial goods service providers that
need to defend their current service business and create new opportunities to
secure profitable growth. Whether in the form of additional revenues or lower costs,
the opportunity is so large that service providers should be entering the field of
digital services with conviction—and soon.
Digitizing Existing Services
Digitization offers service providers many productivity-improvement opportunities.
Providers that get on board can dramatically reduce their labor costs, as techni-
cians can address some issues remotely and fix others on-site more quickly. Service
quality can also increase, as workers can access technology to fill knowledge gaps.
Digitization can improve the productivity and effectiveness of salespeople as well.
New Digital Offerings
Creating entirely new services is also possible. By digitally monitoring and analyz-
ing how equipment runs at a customer’s site, service providers can offer predictive
maintenance and advice on maximizing performance. More important, manufac-
turers can offer equipment as an ongoing service, which in turn will strengthen
customer relationships, secure long-term ties, and monetize the digital investment.
The Boston Consulting Group 3
Digitization greatly
reduces the cost of
delivering services
and facilitates closer,
longer-term customer
relationships that
offer a variety of new
service possibilities.
Services have long been an attractive area of growth for industrial goods
companies. Spare-parts, modernization, and maintenance services typically
have higher margins and growth rates than do sales of new equipment. These
services also promote customer loyalty and lead to future equipment sales.
Digitization is now enabling service providers to reach a new level of performance
and efficiency. Yet many original-equipment manufacturers (OEMs) and other ser-
vice providers have been slow to make the transition to digital services. They doubt
their ability to monetize digital services and recoup the investment. Digitization has
two important benefits that are often underappreciated, however. It greatly reduces
the cost of delivering services, and it facilitates closer, longer-term customer rela-
tionships that offer a variety of new service possibilities. We believe that taking
these factors into account will change the calculation.
For OEMs, digitization poses a threat as well as an opportunity. By shifting the lo-
cus of value creation from servicing equipment to managing information and
equipment, digitization expands the universe of potential competitors. Digitally
savvy companies could take over parts of the service business despite having little
expertise in industrial goods—and perhaps eventually commoditize the hardware
elements of the value chain. To maintain a competitive position and boost pros-
pects for growth, manufacturers need to move quickly.
Digital Technology and the Service Business
Digitization has been going on for a while, but new service and sales opportunities
are arising from several recent technological developments.
•• The cheap sensors and pervasive wireless communication that underpin the
Internet of Things are enabling companies to receive massive amounts of data
and manage equipment operations remotely.
•• Cheaper and faster computing power—and scalable computing resources
through cloud services—are enabling analytics software to capture and process
large amounts of data so companies can better understand equipment (and
customer) behavior, optimize operations and repairs, and predict potential
failures.
•• Mobile and augmented-reality devices are empowering service field personnel,
making them more efficient.
4 Changing the Game in Industrial Goods Through Digital Services
•• Advances in 3-D printing technology make possible cost-effective production at
low volumes, so a field office can manufacture spare parts as needed.
•• A variety of online platforms, channels, and sales tools is enabling companies to
communicate much more easily with customers that are themselves becoming
increasingly sophisticated.
Almost every kind of service-related information can be digitized, which means that
existing services can be transformed and new services and new business models
can be created. This shift’s potential value to customers is so great that many com-
panies in adjacent industries are either pursuing or actively considering the oppor-
tunity. Monsanto, which makes seeds and chemical products, has developed soft-
ware for capturing and presenting data so farmers can make better decisions. The
company recently signed agreements with the three largest agricultural OEMs so
farmers could have their tractors and other machines integrated into Monsanto’s
Climate FieldView platform. As Monsanto continues to gather data and build its ex-
pertise, it may gain further leverage over the OEMs.
Digitization depends on implementing systems that capture, transmit, and process
information. So large software companies are using their expertise with these sys-
tems to carve out segments of the service business. SAP, for example, has begun of-
fering software that lets equipment owners carry out predictive maintenance. And
niche software companies are developing applications for specific kinds of equip-
ment. Like Monsanto, these large and niche companies can build on their founda-
tions to develop full-fledged platforms that manage the equipment and communi-
cate with the customer—squeezing out the OEM for most tasks.
The size of the opportunity will appeal to companies inside and outside industrial
goods. OEMs that hope to maintain or increase their service business should be en-
tering the field of digital services with conviction—and soon.
Digitizing Existing Services
Even though many OEMs are convinced of the value to be gained by digitizing existing
services, they are moving cautiously. They see digitization as something they’ll have to
embrace eventually. But they are concerned about the complexity of the shift and about
recouping the investment, since customers might resist paying for digital upgrades.
There’s some truth in that perspective, but it overlooks the cost side of the equa-
tion. Digitizing existing services can eliminate some on-site visits, speed up others, and
enable companies to handle the same number of customers with fewer technicians. So
digitizing existing services can reduce labor costs substantially. (See Exhibit 1.)
Instead of having a technician travel to a customer’s site, for example, a service
company can have the equipment send vital statistics to its technicians on a set
schedule. And if the equipment malfunctions, technicians can run diagnostics re-
motely. Because software is increasingly being built into equipment, some problems
can be fixed immediately simply by adjusting or updating the software—with little
or no human involvement.
Almost every kind of
service-related
information can be
digitized, which
means that existing
services can be
transformed and new
services and business
models can be
created.
The Boston Consulting Group 5
When technicians do inspect equipment on-site, they can proceed much faster and
the quality of their work is much higher. Sensors send the technicians data, so they
arrive knowing the equipment’s status. And when on-site, they can easily call up
digitized technical manuals or repair records on mobile devices to diagnose and re-
solve problems quickly and precisely. The savings can be enormous. In the aero-
space industry, radio-frequency-identification sensors have reduced the time need-
ed for carrying out certain inspections to as little as 4% of the original time
required. In other industries, we have seen time savings from 5% to 25%.
Digitization also speeds up the submission of reports, because they can be done
right on-site. And 3-D printing enables service offices to quickly print spare parts on
demand, rather than store costly inventory or wait for delivery from warehouses.
Meanwhile, workflow management software can optimize service calls both to min-
imize idle time and ensure service consistency.
A leading elevator manufacturer, for example, installed sensors in its equipment to
measure operating speed, vibration, and the physical condition of the cabins and
doors. The intent was to detect issues before customers noticed. The sensors send
data to mobile apps in the cloud that alert field personnel of failures. Other apps in
the cloud bind together real-time data with the repair history of a particular eleva-
tor, the appropriate repair manuals, and the spare-parts order system to provide a
technician with all necessary information. Once the work is done, these apps let the
technician see if any nearby elevators require maintenance work, thus reducing to-
tal travel time.
The elevator company also made the monitoring data available to its customers
through an easy-to-use interface. Facility managers can check on their elevator
fleet, looking up historical and scheduled repairs or accessing statistics on elevator
uptime and availability.
Likewise, a wind turbine OEM found that digitization cut its technicians’ time by
more than half. (See Exhibit 2.) Remote diagnostics allowed the technicians to
APPLY
NEW DIGITAL
ENABLERS
CONNECT
EQUIPMENT,
PERSONNEL,
AND
CUSTOMERS
• Explore the production of spare parts using 3-D printing to reduce the
costs of storing and managing inventory, simplify logistics, and optimize
manufacturing operations
• Adopt augmented-reality devices to empower technicians to perform
complex technical tasks and virtual-reality simulators to train personnel
• Use digitization not only to increase quality and service levels but also
to reduce costs, freeing up funding to make further investment
• Install sensors and wireless communication in equipment to enable
remote monitoring and operations
• Provide technicians with mobile devices, allowing remote access to relevant
equipment information and the collection and sharing of data in real time
• Use workflow management soware to assign technicians to service orders
on the basis of equipment priority and location
• Let customers view monitoring data, such as equipment status, machine
uptime, and pending operations, through an easy-to-use digital interface
FUND
THE DIGITAL
JOURNEY
Source: BCG analysis.
Exhibit 1 | Companies Can Digitize Existing Services in Multiple Ways
6 Changing the Game in Industrial Goods Through Digital Services
arrive with spare parts in hand, rather than first diagnose the issue on site, place
the order for spare parts, and wait for them to arrive.
Whether done remotely or in person, digitized service interventions are not only
cheaper but also faster and better. That means less unplanned downtime for cus-
tomers’ expensive equipment and greater safety for technicians. The customers are
delighted, and the savings from higher productivity cover the payoff on the digital
investment, without raising prices.
Offering digital services does require some staff training, but the costs here are out-
weighed by the lesser need for specialized knowledge. In many cases, service providers
will be able to send technicians with only general training, rather than specialists,
because technology will enable technicians to communicate in a richer way with spe-
cialized support or will fill in the gaps. A major car manufacturer, for example, pro-
vides augmented-reality glasses so technicians can receive step-by-step instructions
and see in 3-D the repairs to be carried out. Being able to use general technicians will
also reduce worker downtime, because workers can service a wider range of machines.
New Digital Offerings
Customers may resist paying higher prices for digital versions of existing offerings,
but a package of new digital services can offer a provider a clean slate and new
pricing opportunities. More important, new services give providers the opportunity
to change their relationship with their customers. Rather than offering services on a
Shut down
machine
Inspect
machine
To home
Travel timeMeetings or administrative workValue-added work
To site A
Repair
machine
Document
work
Discuss
issues
Order spare
parts
TRADITIONAL ONSITE
TROUBLESHOOTING
AND REPAIR
REMOTE
TROUBLESHOOTING
AND ONSITE
ASSISTED REPAIR
Order all
spare parts2
Repair machine, assisted
by augmented reality
Time spent waiting
and performing tasks
unrelated to site A
Moving on to other jobs
Check machine
data1
Receive remote instructions
from expert; automatically
document work
To site A
9 a.m.6 a.m. 12 p.m. 3 p.m.
Sources: Expert interviews; BCG analysis.
1
Review real-time data from machines’ sensors for abnormalities.
2
Order spare parts for all machines with abnormalities or damaged parts.
Exhibit 2 | Technology Transforms a Service Technician’s Daily Work
The Boston Consulting Group 7
one-off or as-needed basis, providers can introduce services that are performed on
a continual basis, improving customers’ operations and becoming an integral part
of customers’ businesses. (See Exhibit 3.)
Condition Monitoring and Predictive Maintenance. Repairing machines quickly is
one thing, but it is even better to prevent a breakdown in the first place. By using
sensors and a monitoring system to continually track a machine’s performance, a
service company can learn how equipment functions in a customer’s operation.
Sophisticated analytics can isolate the main operating variables and find correlating
events that lead to deteriorating performance or a breakdown. Armed with these
insights, the monitoring system can anticipate when failures are likely to occur and
schedule maintenance, assign technicians, and ensure that the workers will have
the needed tools and spare parts in time.
Monitoring systems are now reliable and cost-effective enough to become a com-
mon part of a new offering of digital services. Customers may pay more in fees for
continual attention, but service companies can draw on data previously accumulat-
ed to show how the higher level of service reduces unplanned downtime and there-
fore the total cost of ownership of the equipment. Additionally, predictive mainte-
nance tends to be less expensive than outright fixes, since equipment failures often
damage components that were working normally.
Not surprisingly, the airline industry has been among the first to adopt predictive
maintenance. Sensors installed on jet engines continuously measure the tempera-
ture of and the pressure and vibration on various engine components, often sending
more than 20 terabytes of data per hour to a service provider. If the data indicates
that there is an issue, a specialized crew with the necessary tools and parts will be
ready to repair the engine when the plane lands at its destination. The result is saf-
er airlines as well as higher utilization of this extremely expensive equipment.
Performance Improvement. Service companies can perform analytics on equipment
not only to watch for breakdowns but also to optimize its use. By combining this
analysis with a deep knowledge of the equipment, service providers can propose
improvements in customer practices that reduce the operating costs or maximize
the output for both current machines and future purchases.
PERFORMANCE
IMPROVEMENT
CONDITION
MONITORING
AND
PREDICTIVE
MAINTENANCE
• Track equipment performance and analyze big data to find patterns that lead
to failures; have malfunction symptoms trigger notifications to technical staff
• Establish service protocols that guide the response to potential malfunctions,
including alerting the customer and dispatching technicians with spare parts,
thus minimizing unplanned downtime
• Analyze the installed equipment base and determine the improvements
to be implemented through real-time monitoring and adjustments to the
equipment configuration
• Apply new technologies, such as immersive virtual-reality simulators, to
customers’ processes, such as training personnel, in order to reduce costs
or improve quality, safety, or effectiveness
Source: BCG analysis.
Exhibit 3 | New Digital Offerings Improve Customers’ Operations
8 Changing the Game in Industrial Goods Through Digital Services
A leading wind-turbine manufacturer analyzes the power production of its installed
base in real time and relates the data to current weather and geographic data. It
uses the results to optimize operations at customers’ sites and to identify the most
effective locations for future wind farms. By applying technology in these ways, the
OEM has increased the annual energy production of its turbines by as much as 20%.
Manufacturers of gas-powered turbines are doing the same: using real-time data to
adjust power output, optimizing the generation of electricity. Even if these power-
output adjustments reduce fuel consumption by only 1%, the boost to a customer’s
profitability can be substantial.
Sometimes a customer can do such analysis itself using benchmarking information
that is sold by OEMs and based on sanitized customer data. The information helps
equipment owners to better calibrate their productivity against industry norms and
adjust accordingly.
The following manufacturers have developed digital services that optimize custom-
ers’ operations:
•• A large mining-equipment manufacturer can track the material excavated
during most of the mining process. The manufacturer is now helping customers
to optimize their processing operations for each type of ore and to better assess
the performance of each mining site.
•• An OEM for industrial processes has designed a software platform that inte-
grates its equipment and that of other manufacturers into a single-line manage-
ment system. Managers can use the system to better control the production
batches and even make product changes on the fly. Customers are finding
savings of up to two hours of production time daily.
•• A leading machine manufacturer uses its data to offer customers immersive
virtual-reality simulators to train plant operators and help them maintain their
skills, just as flight simulators are used to train airline pilots and keep them on
top of their game.
New Business Models
Digitization is eroding the fundamental distinction between products and services.
Building on a deep understanding of a machine’s life cycle and customers’ typical
usage patterns, some OEMs are offering their equipment not for sale but as an on-
going service. (See Exhibit 4.)
A large tire manufacturer offers tires as a service for which customers pay on a per
kilometer basis. The customers agree to put telematics and sensors in a large part
of their fleets to enable remote management. A customer’s immediate costs are
higher than if it purchased the tires outright, but the total cost of ownership is low-
er. That’s partly because the customer is no longer responsible for monitoring and
replacing its tires. But the management and overall costs are also lower because the
manufacturer guarantees the customer’s fuel savings. Having tracked tire-deploy-
ment data in the past, the OEM has learned the kinds of savings that are likely from
Digitization is
eroding the
fundamental
distinction
between products
and services.
The Boston Consulting Group 9
optimizing it. Shifting the customer from a product-centric model to a service-
centric one gives the OEM full control over how those tires will be deployed. (See
Exhibit 5.) The more customers the manufacturer signs up, the richer its accumulat-
ed data set becomes, giving it a leg up on any rivals that appear later.
Jet engine manufacturers have been offering a similar arrangement for years with
their power-by-the-hour packages. In the pulp and paper industry, one service pro-
vider has gone so far as to take full control of a customer’s manufacturing assets,
assuming responsibility for the operation and maintenance costs through extensive
service-level agreements for plant management.
Besides creating new business models around equipment and operations, service
providers can also offer to host platforms. A leading equipment manufacturer has
created a cloud service that enables customers to connect its equipment and
third-party equipment. The platform sends, receives, stores, and processes informa-
tion in a secure and reliable way, with a pay-per-use pricing model. Similarly, in the
transportation industry, carriers and logistics companies can upload their availabili-
ty to a Web-based marketplace. By filling empty spaces with partial shipments from
other customers, they can reduce both costs and emissions.
We expect that such business models will soon become the “new normal” in many
sectors of industrial goods. Failing to deliver such services may well mean losing
out not only on service contracts but also on new-equipment sales.
Monetizing Digital Services
Pricing new digital services is often trickier than expected. Which parameters—for
example, equipment usage or output—should a service company use to establish a
rate schedule? And if the pricing assumes a boost in the equipment’s productivity,
customers may be skeptical, since they think they know their own equipment better
than the manufacturer does. Pricing solutions are still developing. In the meantime,
service providers should consider several factors when tackling this task.
The solution to customer skepticism is to make the new services a clear win-win—
for the customer and service provider. Service companies that promise a customer a
certain level of savings in order to sell a service should guarantee reimbursement to
the customer for any shortfalls. Over time, as the customer starts to trust the ser-
vice, the service provider may be able to drop those guarantees.
NEW
BUSINESS
MODELS
• Use remote access to data and analytics to offer equipment as an ongoing
service that is priced by the delivered output (such as power by the hour)
• Reduce customers’ direct and indirect costs not only through productivity
improvements but also through guaranteed savings
• Seek service opportunities beyond the company’s current comfort zone,
expanding into areas such as asset management and soware services
that are provided by competitors, customers, and other players
Source: BCG analysis.
Exhibit 4 | Service-Centric Models Give Providers a Competitive Edge
10 Changing the Game in Industrial Goods Through Digital Services
Predictability is essential. Even when pricing is based on a customer’s use, cost pre-
dictability matters. In the tire example, the manufacturer charged according to
the number of kilometers driven. To minimize unprofitable agreements while still
attracting new customers, service providers must develop a new set of pricing
capabilities.
It’s also important to remember that the payoff from investments in digital services
will come not only directly through increased revenues but also indirectly through
improved customer relationships. Whenever a customer switches from a discretion-
ary, as-needed service to an ongoing service package, the service provider gains in
lower sales costs, more efficient service planning, and a lower risk of customer attri-
tion. Service packages also increase the number of services provided, whether in
the form of spare parts or maintenance, and protect service companies from losing
customers to third parties. Earning that payoff requires a clear strategy that sup-
ports the service commitments as well as a long-term view of the market.
Service providers are exposed to significant risk if they get the service business case
wrong. Using analytics, they can gain a thorough understanding of the costs in-
volved in the service, both the upfront costs and the recurring ones. In addition, ser-
vice companies can compare the characteristics of a new customer with those of
past customers whose cost savings fit the promised results. Providers should more-
over assess the financial and reputational risks of failing to live up to their commit-
ments or of costs generated by unexpected events. Safety risks may be relevant as
well. Service companies should therefore develop the skills and tools for compre-
hensive risk assessments and, if necessary, have an exit plan.
CUSTOMER’S YEARLY
COSTS PER TRUCK €1
• Tires and service
• Tire management
• Supply chain
• Road assistance
800.0
55.0
27.5
42.5
TOTAL 925.0
CUSTOMER’S YEARLY
COSTS PER TRUCK €1
• Tires and service
• Tire management
• Supply chain
• Road assistance
• Fuel savings
860.0
0.0
0.0
15.0
–75.0
TOTAL 800.0
Carried out by the customer
Sensors installed in at least
70% of the fleet collect data
on fuel consumption, tire
pressure, and GPS location
Remote monitoring enables
optimized tire management
by the manufacturer and
provides information
to the customer
Outsourced to the tire manufacturer
TIRES AS A PRODUCT TIRES AS A SERVICE
CUSTOMER BENEFITS
• Better cost planning due to a new pricing solution that charges per kilometer instead
of per tire and that factors in administrative costs
• Higher safety as a result of continuous tire monitoring and using tires that are appropriate
for the season and weather
• Online access to tire data and fuel consumption
• Budget savings of 13.5% due to lower administration costs, reduced fuel consumption,
and a commitment from the manufacturer to compensate the customer if the expected
fuel savings are not realized
Source: A leading tire manufacturer’s commercial brochure.
Note: GPS = global positioning system.
1
The example is for illustrative purposes.
Exhibit 5 | Technology Enables a Tire Manufacturer to Add a New Business Model
The Boston Consulting Group 11
Finally, service providers should insist on certain commitments from customers, in-
cluding a minimum duration agreement, in order to recover the often-hefty initial
costs. More important are mechanisms to align a provider’s interests with those of
its customers’. Without such mechanisms, customers may change their behavior in
response to the shift in responsibility.
A common danger is that customers will no longer care about costs that are fully
borne by a service provider. For example, customers may run machinery above rec-
ommended levels to maximize production over short periods. To deal with this pos-
sibility, a leading gas-turbine manufacturer adjusts the pricing of its maintenance
service depending on the length of time that its equipment is used at peak power.
Peak power reduces the life expectancy of turbines, so customers pay more when
they rely more on this setting than expected.
Increasing Sales Through Digitization
Although transforming current services and creating new digital services and business
models are the main opportunities of digitization, it can boost service sales as well. It
has already revolutionized the relationship between retailers and their customers in
the consumer sphere, and it is poised to alter the dynamic between manufacturers
and their customers in industrial goods. By combining data from equipment with new
platforms for communicating with customers, service providers can better differenti-
ate themselves from their competition and secure long-term ties. To boost digital ser-
vice sales, however, service providers will also need to rethink their digital sales tools,
sales channels, and marketing platforms, empowering the sales force and extending
the company’s reach. (See Exhibit 6.) In some cases, service companies will be pulled
along by customers that are technologically better informed and more sophisticated
and that seek much greater transparency and collaboration from their providers.
Digital Sales Tools. Service providers can draw on the variety of data gathered from
existing customers to determine the most appropriate upgrade or retrofit for a piece
of equipment and when to pitch it. Diligent sales-support functions can go a step
further and use that data to develop a profile of the most likely new customers. By
matching that profile to the companies in the marketplace, the support staff can
develop a list of likely prospects for the salespeople to pursue.
ECOMMERCE
AND SOCIAL
MEDIA
DIGITAL
SALES
TOOLS
• Track and analyze customers’ service-purchasing patterns to identify additional
services to cross-sell
• Improve service pricing and redefine customer and service segments by
analyzing big data, such as historical client information
• Help salespeople navigate service offerings and enable the customer to
visualize solutions, improving the customer experience
• Connect with customers through the company’s sales portal or a partner’s
third-party e-commerce platform
• Communicate with customers and collect feedback on their service experience
Source: BCG analysis.
Exhibit 6 | Digitization Empowers the Sales Force and Extends a
Company’s Reach
12 Changing the Game in Industrial Goods Through Digital Services
Indeed, by using big-data analytics to determine customer-acquisition patterns,
management can define new customer and product segments on the basis of more
specific, more sophisticated factors, such as equipment age, availability of third-
party spare parts, or frequency of part purchases. Greater knowledge can also lead
to more finely tuned discounts and other incentives that secure a sale without a lot
of persuasion or hard data from the sales representative. In our experience, OEMs
have increased their margins by 5% to 10% by implementing these initiatives. Pro-
viding data to salespeople raises their productivity without a big investment in
training them how to use it.
Service providers can take a cue from other industries, which have made major
strides in using purchasing information and history to enhance a customer’s imme-
diate transaction and to generate leads. For example, a major auto-repair chain
tracks the make and model of each customer’s car, the vehicle’s age, all service op-
erations performed on the car, and the types of commercial offers (such as online
coupons) sent to the customer. Applying big-data analytics to this data, the auto-
repair chain’s system not only better diagnoses the issues with each customer’s car
that is brought into the shop but also suggests products and services that the shop
should cross-sell. These products and services are identified using each customer’s
data or on the basis of what’s worked well for similar customers.
As customers and services become more sophisticated, the sales force has to follow
suit. Mobile sales tools can greatly improve how a sales force interacts with custom-
ers. Tablets and other devices can help salespeople navigate among various service
offerings for customers. In addition to enabling customers to visualize the proposed
solution, mobile tools help salespeople address customers’ concerns in real time
with value-based arguments and calculations. The tools should also simplify any or-
dering processes, improving productivity and ensuring consistent information.
A chemical company that implemented a mobile sales tool was able to increase
sales by as much as 4% in only one year. Agile programming techniques enabled the
company to have the apps ready for testing in the field in only three months. After
the devices were deployed to the sales force, the higher margins and productivity
improved the bottom line, enabling the company to pay off its investment within
two years.
E-Commerce. Although e-commerce represents a small percentage of total revenues
for service providers, online sales may become a major percentage in the future.
E-commerce is spreading in business-to-business sales as a whole, and the services
sector is likely to be next. Some non-OEM sales platforms are emerging, offering
customers greater transparency on prices and service characteristics. The Shoup
Manufacturing website, for example, lets agricultural vehicle owners browse its spare-
parts catalog and check prices. Equipment owners may have a long-standing rela-
tionship with one OEM or more, but accessible online providers that offer price trans-
parency may win sales for smaller parts that customers can install themselves. Such
transactions can foster a relationship that cuts into OEMs’ business down the road.
With this in mind, even OEMs with low expectations for online sales might consider
launching their own sales portal. A sales portal offers OEMs the opportunity to con-
Service providers can
take a cue from other
industries, which have
made major strides in
using purchasing
information and
history to enhance a
customer’s immedi-
ate transaction and to
generate leads.
The Boston Consulting Group 13
nect directly with customers, leapfrogging traditional channels such as the distribu-
tor channel. Although connecting directly with customers might generate conflicts
with channel partners, it also builds customer relationships that ultimately increase
customer loyalty and sales.
If a third-party e-commerce site is particularly strong, a service provider may want
to partner with that company rather than compete with it. By collaborating, a pro-
vider can prevent its service competitors from winning market share. But the
provider will need to ensure good visibility on the third-party site, such as through
minisites, as well as strong promotion of its offering, such as through search-engine
optimization.
Social Media. Online forums are flexible, diverse platforms for presenting the
values, expertise, products, and services of a company. These sites accommodate
news releases, blogs, articles, event announcements, and product launches, with
complex imagery and video as needed. Through frequent updates and clever use of
celebrities in their videos, a leader in construction machinery has garnered millions
of page views. Its Facebook profile is followed by close to half a million people.
This manufacturer has also set up algorithms to scan technical forums and social-
media sites for mentions of the company name. These searches reveal issues and
questions that customers may shy away from raising on the company’s website.
These sites can even add value to the product. A home-automation equipment
manufacturer has created an online community where users exchange experiences
and tips to extract the most value out of its products.
Making It Happen
Digitization has the potential to transform services at industrial goods companies.
But the learning curve can be steep, and many companies struggle with the change
from the beginning. The digital transformation should start with a clear under-
standing of how digital services can generate value for the target customer and
what that customer journey will look like. This knowledge will clarify the service
company’s ambition and long-term vision. It will also define a digital-services road-
map, including an implementation plan.
Ongoing leadership and management support is essential. A separate business unit
or organization that is focused on digitization may be necessary. Whether devel-
oped within the existing organization or separately, the initiative should be part of
the overall corporate agenda, even at an executive committee level. A high-level
manager, or even a chief technology officer or a chief digital officer, may need to
spend significant time on the initiative.
Service companies may also need to acquire new kinds of talent, not only technolo-
gy experts but also senior managers who can act as catalysts within the organiza-
tion. The need may be so great that a company decides to acquire a digitally savvy
firm, as much for the talent as for the products.
Finally, service providers will need to shift their overall culture toward agility and
The digital transfor-
mation should start
with a clear under-
standing of how
digital services can
generate value for the
target customer and
what the customer
journey will look like.
14 Changing the Game in Industrial Goods Through Digital Services
innovation. The new digital world is still in the making. Service providers need to
embrace fast-paced, iterative processes and pilots that allow for quick testing and
learning in controlled environments, with ongoing adjustments as needed. Each
successful project will create momentum in the organization, strengthening the vi-
sion for digital services.
Most industrial-goods companies won’t have a choice whether to embrace
digital services. Companies that hold back will eventually find themselves
squeezed out of the marketplace, either by existing rivals or new disruptive en-
trants. Others may prepare now but wait to see how peers proceed before moving
decisively. Such companies will lower their risk but find themselves playing a catch-
up game.
Digitization gives service providers that act now the chance to lower delivery costs,
offer new services, create new business models, and boost sales effectiveness. Pro-
viders that seize the opportunity will not only move ahead in digitization but also
elevate their customer relationships.
The Boston Consulting Group 15
About the Authors
Michael Füllemann is a senior partner and managing director in the Zurich office of The Boston
Consulting Group. You may contact him by e-mail at fuellemann.michael@bcg.com.
Francisco Salmerón is a principal in the firm’s Madrid office. You may contact him by e-mail
at salmeron.francisco@bcg.com.
Acknowledgments
This report is sponsored by the Industrial Goods practice.
The authors would like to thank the following BCG partners and colleagues for their insights and
assistance: Amanda Brimmer, Jan Justus, Carlos Romartínez, Patrick Staudacher, Christian Thywis-
sen, Jonathan Van Wyck, Manuela Waldner, and Skye Whiteman. Knud Lasse Lueth of IoT Analytics
also provided valuable help. Finally, the authors thank John Landry for his help in writing this report
and Katherine Andrews, Gary Callahan, Kim Friedman, Abby Garland, Trudy Neuhaus, and Sara
Strassenreiter for their contributions to its editing, design, and production.
For Further Contact
If you would like to discuss this report, please contact one of the authors.
To find the latest BCG content and register to receive e-alerts on this topic or others, please visit bcgperspectives.com.
Follow bcg.perspectives on Facebook and Twitter.
© The Boston Consulting Group, Inc. 2016. All rights reserved.
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BCG-Changing-Game-Industrial-Services-Digital-Mar-2016

  • 1. Changing the Game in Industrial Goods Through Digital Services
  • 2. The Boston Consulting Group (BCG) is a global management consulting firm and the world’s leading advisor on business strategy. We partner with clients from the private, public, and not-for- profit sectors in all regions to identify their highest-value opportunities, address their most critical challenges, and transform their enterprises. Our customized approach combines deep in­sight into the dynamics of companies and markets with close collaboration at all levels of the client organization. This ensures that our clients achieve sustainable compet­itive advantage, build more capable organizations, and secure lasting results. Founded in 1963, BCG is a private company with 85 offices in 48 countries. For more information, please visit bcg.com.
  • 3. March 2016 Michael Füllemann and Francisco Salmerón Changing the Game in Industrial Goods Through Digital Services
  • 4. 2 Changing the Game in Industrial Goods Through Digital Services AT A GLANCE Digitization is becoming an imperative for industrial goods service providers that need to defend their current service business and create new opportunities to secure profitable growth. Whether in the form of additional revenues or lower costs, the opportunity is so large that service providers should be entering the field of digital services with conviction—and soon. Digitizing Existing Services Digitization offers service providers many productivity-improvement opportunities. Providers that get on board can dramatically reduce their labor costs, as techni- cians can address some issues remotely and fix others on-site more quickly. Service quality can also increase, as workers can access technology to fill knowledge gaps. Digitization can improve the productivity and effectiveness of salespeople as well. New Digital Offerings Creating entirely new services is also possible. By digitally monitoring and analyz- ing how equipment runs at a customer’s site, service providers can offer predictive maintenance and advice on maximizing performance. More important, manufac- turers can offer equipment as an ongoing service, which in turn will strengthen customer relationships, secure long-term ties, and monetize the digital investment.
  • 5. The Boston Consulting Group 3 Digitization greatly reduces the cost of delivering services and facilitates closer, longer-term customer relationships that offer a variety of new service possibilities. Services have long been an attractive area of growth for industrial goods companies. Spare-parts, modernization, and maintenance services typically have higher margins and growth rates than do sales of new equipment. These services also promote customer loyalty and lead to future equipment sales. Digitization is now enabling service providers to reach a new level of performance and efficiency. Yet many original-equipment manufacturers (OEMs) and other ser- vice providers have been slow to make the transition to digital services. They doubt their ability to monetize digital services and recoup the investment. Digitization has two important benefits that are often underappreciated, however. It greatly reduces the cost of delivering services, and it facilitates closer, longer-term customer rela- tionships that offer a variety of new service possibilities. We believe that taking these factors into account will change the calculation. For OEMs, digitization poses a threat as well as an opportunity. By shifting the lo- cus of value creation from servicing equipment to managing information and equipment, digitization expands the universe of potential competitors. Digitally savvy companies could take over parts of the service business despite having little expertise in industrial goods—and perhaps eventually commoditize the hardware elements of the value chain. To maintain a competitive position and boost pros- pects for growth, manufacturers need to move quickly. Digital Technology and the Service Business Digitization has been going on for a while, but new service and sales opportunities are arising from several recent technological developments. •• The cheap sensors and pervasive wireless communication that underpin the Internet of Things are enabling companies to receive massive amounts of data and manage equipment operations remotely. •• Cheaper and faster computing power—and scalable computing resources through cloud services—are enabling analytics software to capture and process large amounts of data so companies can better understand equipment (and customer) behavior, optimize operations and repairs, and predict potential failures. •• Mobile and augmented-reality devices are empowering service field personnel, making them more efficient.
  • 6. 4 Changing the Game in Industrial Goods Through Digital Services •• Advances in 3-D printing technology make possible cost-effective production at low volumes, so a field office can manufacture spare parts as needed. •• A variety of online platforms, channels, and sales tools is enabling companies to communicate much more easily with customers that are themselves becoming increasingly sophisticated. Almost every kind of service-related information can be digitized, which means that existing services can be transformed and new services and new business models can be created. This shift’s potential value to customers is so great that many com- panies in adjacent industries are either pursuing or actively considering the oppor- tunity. Monsanto, which makes seeds and chemical products, has developed soft- ware for capturing and presenting data so farmers can make better decisions. The company recently signed agreements with the three largest agricultural OEMs so farmers could have their tractors and other machines integrated into Monsanto’s Climate FieldView platform. As Monsanto continues to gather data and build its ex- pertise, it may gain further leverage over the OEMs. Digitization depends on implementing systems that capture, transmit, and process information. So large software companies are using their expertise with these sys- tems to carve out segments of the service business. SAP, for example, has begun of- fering software that lets equipment owners carry out predictive maintenance. And niche software companies are developing applications for specific kinds of equip- ment. Like Monsanto, these large and niche companies can build on their founda- tions to develop full-fledged platforms that manage the equipment and communi- cate with the customer—squeezing out the OEM for most tasks. The size of the opportunity will appeal to companies inside and outside industrial goods. OEMs that hope to maintain or increase their service business should be en- tering the field of digital services with conviction—and soon. Digitizing Existing Services Even though many OEMs are convinced of the value to be gained by digitizing existing services, they are moving cautiously. They see digitization as something they’ll have to embrace eventually. But they are concerned about the complexity of the shift and about recouping the investment, since customers might resist paying for digital upgrades. There’s some truth in that perspective, but it overlooks the cost side of the equa- tion. Digitizing existing services can eliminate some on-site visits, speed up others, and enable companies to handle the same number of customers with fewer technicians. So digitizing existing services can reduce labor costs substantially. (See Exhibit 1.) Instead of having a technician travel to a customer’s site, for example, a service company can have the equipment send vital statistics to its technicians on a set schedule. And if the equipment malfunctions, technicians can run diagnostics re- motely. Because software is increasingly being built into equipment, some problems can be fixed immediately simply by adjusting or updating the software—with little or no human involvement. Almost every kind of service-related information can be digitized, which means that existing services can be transformed and new services and business models can be created.
  • 7. The Boston Consulting Group 5 When technicians do inspect equipment on-site, they can proceed much faster and the quality of their work is much higher. Sensors send the technicians data, so they arrive knowing the equipment’s status. And when on-site, they can easily call up digitized technical manuals or repair records on mobile devices to diagnose and re- solve problems quickly and precisely. The savings can be enormous. In the aero- space industry, radio-frequency-identification sensors have reduced the time need- ed for carrying out certain inspections to as little as 4% of the original time required. In other industries, we have seen time savings from 5% to 25%. Digitization also speeds up the submission of reports, because they can be done right on-site. And 3-D printing enables service offices to quickly print spare parts on demand, rather than store costly inventory or wait for delivery from warehouses. Meanwhile, workflow management software can optimize service calls both to min- imize idle time and ensure service consistency. A leading elevator manufacturer, for example, installed sensors in its equipment to measure operating speed, vibration, and the physical condition of the cabins and doors. The intent was to detect issues before customers noticed. The sensors send data to mobile apps in the cloud that alert field personnel of failures. Other apps in the cloud bind together real-time data with the repair history of a particular eleva- tor, the appropriate repair manuals, and the spare-parts order system to provide a technician with all necessary information. Once the work is done, these apps let the technician see if any nearby elevators require maintenance work, thus reducing to- tal travel time. The elevator company also made the monitoring data available to its customers through an easy-to-use interface. Facility managers can check on their elevator fleet, looking up historical and scheduled repairs or accessing statistics on elevator uptime and availability. Likewise, a wind turbine OEM found that digitization cut its technicians’ time by more than half. (See Exhibit 2.) Remote diagnostics allowed the technicians to APPLY NEW DIGITAL ENABLERS CONNECT EQUIPMENT, PERSONNEL, AND CUSTOMERS • Explore the production of spare parts using 3-D printing to reduce the costs of storing and managing inventory, simplify logistics, and optimize manufacturing operations • Adopt augmented-reality devices to empower technicians to perform complex technical tasks and virtual-reality simulators to train personnel • Use digitization not only to increase quality and service levels but also to reduce costs, freeing up funding to make further investment • Install sensors and wireless communication in equipment to enable remote monitoring and operations • Provide technicians with mobile devices, allowing remote access to relevant equipment information and the collection and sharing of data in real time • Use workflow management soware to assign technicians to service orders on the basis of equipment priority and location • Let customers view monitoring data, such as equipment status, machine uptime, and pending operations, through an easy-to-use digital interface FUND THE DIGITAL JOURNEY Source: BCG analysis. Exhibit 1 | Companies Can Digitize Existing Services in Multiple Ways
  • 8. 6 Changing the Game in Industrial Goods Through Digital Services arrive with spare parts in hand, rather than first diagnose the issue on site, place the order for spare parts, and wait for them to arrive. Whether done remotely or in person, digitized service interventions are not only cheaper but also faster and better. That means less unplanned downtime for cus- tomers’ expensive equipment and greater safety for technicians. The customers are delighted, and the savings from higher productivity cover the payoff on the digital investment, without raising prices. Offering digital services does require some staff training, but the costs here are out- weighed by the lesser need for specialized knowledge. In many cases, service providers will be able to send technicians with only general training, rather than specialists, because technology will enable technicians to communicate in a richer way with spe- cialized support or will fill in the gaps. A major car manufacturer, for example, pro- vides augmented-reality glasses so technicians can receive step-by-step instructions and see in 3-D the repairs to be carried out. Being able to use general technicians will also reduce worker downtime, because workers can service a wider range of machines. New Digital Offerings Customers may resist paying higher prices for digital versions of existing offerings, but a package of new digital services can offer a provider a clean slate and new pricing opportunities. More important, new services give providers the opportunity to change their relationship with their customers. Rather than offering services on a Shut down machine Inspect machine To home Travel timeMeetings or administrative workValue-added work To site A Repair machine Document work Discuss issues Order spare parts TRADITIONAL ONSITE TROUBLESHOOTING AND REPAIR REMOTE TROUBLESHOOTING AND ONSITE ASSISTED REPAIR Order all spare parts2 Repair machine, assisted by augmented reality Time spent waiting and performing tasks unrelated to site A Moving on to other jobs Check machine data1 Receive remote instructions from expert; automatically document work To site A 9 a.m.6 a.m. 12 p.m. 3 p.m. Sources: Expert interviews; BCG analysis. 1 Review real-time data from machines’ sensors for abnormalities. 2 Order spare parts for all machines with abnormalities or damaged parts. Exhibit 2 | Technology Transforms a Service Technician’s Daily Work
  • 9. The Boston Consulting Group 7 one-off or as-needed basis, providers can introduce services that are performed on a continual basis, improving customers’ operations and becoming an integral part of customers’ businesses. (See Exhibit 3.) Condition Monitoring and Predictive Maintenance. Repairing machines quickly is one thing, but it is even better to prevent a breakdown in the first place. By using sensors and a monitoring system to continually track a machine’s performance, a service company can learn how equipment functions in a customer’s operation. Sophisticated analytics can isolate the main operating variables and find correlating events that lead to deteriorating performance or a breakdown. Armed with these insights, the monitoring system can anticipate when failures are likely to occur and schedule maintenance, assign technicians, and ensure that the workers will have the needed tools and spare parts in time. Monitoring systems are now reliable and cost-effective enough to become a com- mon part of a new offering of digital services. Customers may pay more in fees for continual attention, but service companies can draw on data previously accumulat- ed to show how the higher level of service reduces unplanned downtime and there- fore the total cost of ownership of the equipment. Additionally, predictive mainte- nance tends to be less expensive than outright fixes, since equipment failures often damage components that were working normally. Not surprisingly, the airline industry has been among the first to adopt predictive maintenance. Sensors installed on jet engines continuously measure the tempera- ture of and the pressure and vibration on various engine components, often sending more than 20 terabytes of data per hour to a service provider. If the data indicates that there is an issue, a specialized crew with the necessary tools and parts will be ready to repair the engine when the plane lands at its destination. The result is saf- er airlines as well as higher utilization of this extremely expensive equipment. Performance Improvement. Service companies can perform analytics on equipment not only to watch for breakdowns but also to optimize its use. By combining this analysis with a deep knowledge of the equipment, service providers can propose improvements in customer practices that reduce the operating costs or maximize the output for both current machines and future purchases. PERFORMANCE IMPROVEMENT CONDITION MONITORING AND PREDICTIVE MAINTENANCE • Track equipment performance and analyze big data to find patterns that lead to failures; have malfunction symptoms trigger notifications to technical staff • Establish service protocols that guide the response to potential malfunctions, including alerting the customer and dispatching technicians with spare parts, thus minimizing unplanned downtime • Analyze the installed equipment base and determine the improvements to be implemented through real-time monitoring and adjustments to the equipment configuration • Apply new technologies, such as immersive virtual-reality simulators, to customers’ processes, such as training personnel, in order to reduce costs or improve quality, safety, or effectiveness Source: BCG analysis. Exhibit 3 | New Digital Offerings Improve Customers’ Operations
  • 10. 8 Changing the Game in Industrial Goods Through Digital Services A leading wind-turbine manufacturer analyzes the power production of its installed base in real time and relates the data to current weather and geographic data. It uses the results to optimize operations at customers’ sites and to identify the most effective locations for future wind farms. By applying technology in these ways, the OEM has increased the annual energy production of its turbines by as much as 20%. Manufacturers of gas-powered turbines are doing the same: using real-time data to adjust power output, optimizing the generation of electricity. Even if these power- output adjustments reduce fuel consumption by only 1%, the boost to a customer’s profitability can be substantial. Sometimes a customer can do such analysis itself using benchmarking information that is sold by OEMs and based on sanitized customer data. The information helps equipment owners to better calibrate their productivity against industry norms and adjust accordingly. The following manufacturers have developed digital services that optimize custom- ers’ operations: •• A large mining-equipment manufacturer can track the material excavated during most of the mining process. The manufacturer is now helping customers to optimize their processing operations for each type of ore and to better assess the performance of each mining site. •• An OEM for industrial processes has designed a software platform that inte- grates its equipment and that of other manufacturers into a single-line manage- ment system. Managers can use the system to better control the production batches and even make product changes on the fly. Customers are finding savings of up to two hours of production time daily. •• A leading machine manufacturer uses its data to offer customers immersive virtual-reality simulators to train plant operators and help them maintain their skills, just as flight simulators are used to train airline pilots and keep them on top of their game. New Business Models Digitization is eroding the fundamental distinction between products and services. Building on a deep understanding of a machine’s life cycle and customers’ typical usage patterns, some OEMs are offering their equipment not for sale but as an on- going service. (See Exhibit 4.) A large tire manufacturer offers tires as a service for which customers pay on a per kilometer basis. The customers agree to put telematics and sensors in a large part of their fleets to enable remote management. A customer’s immediate costs are higher than if it purchased the tires outright, but the total cost of ownership is low- er. That’s partly because the customer is no longer responsible for monitoring and replacing its tires. But the management and overall costs are also lower because the manufacturer guarantees the customer’s fuel savings. Having tracked tire-deploy- ment data in the past, the OEM has learned the kinds of savings that are likely from Digitization is eroding the fundamental distinction between products and services.
  • 11. The Boston Consulting Group 9 optimizing it. Shifting the customer from a product-centric model to a service- centric one gives the OEM full control over how those tires will be deployed. (See Exhibit 5.) The more customers the manufacturer signs up, the richer its accumulat- ed data set becomes, giving it a leg up on any rivals that appear later. Jet engine manufacturers have been offering a similar arrangement for years with their power-by-the-hour packages. In the pulp and paper industry, one service pro- vider has gone so far as to take full control of a customer’s manufacturing assets, assuming responsibility for the operation and maintenance costs through extensive service-level agreements for plant management. Besides creating new business models around equipment and operations, service providers can also offer to host platforms. A leading equipment manufacturer has created a cloud service that enables customers to connect its equipment and third-party equipment. The platform sends, receives, stores, and processes informa- tion in a secure and reliable way, with a pay-per-use pricing model. Similarly, in the transportation industry, carriers and logistics companies can upload their availabili- ty to a Web-based marketplace. By filling empty spaces with partial shipments from other customers, they can reduce both costs and emissions. We expect that such business models will soon become the “new normal” in many sectors of industrial goods. Failing to deliver such services may well mean losing out not only on service contracts but also on new-equipment sales. Monetizing Digital Services Pricing new digital services is often trickier than expected. Which parameters—for example, equipment usage or output—should a service company use to establish a rate schedule? And if the pricing assumes a boost in the equipment’s productivity, customers may be skeptical, since they think they know their own equipment better than the manufacturer does. Pricing solutions are still developing. In the meantime, service providers should consider several factors when tackling this task. The solution to customer skepticism is to make the new services a clear win-win— for the customer and service provider. Service companies that promise a customer a certain level of savings in order to sell a service should guarantee reimbursement to the customer for any shortfalls. Over time, as the customer starts to trust the ser- vice, the service provider may be able to drop those guarantees. NEW BUSINESS MODELS • Use remote access to data and analytics to offer equipment as an ongoing service that is priced by the delivered output (such as power by the hour) • Reduce customers’ direct and indirect costs not only through productivity improvements but also through guaranteed savings • Seek service opportunities beyond the company’s current comfort zone, expanding into areas such as asset management and soware services that are provided by competitors, customers, and other players Source: BCG analysis. Exhibit 4 | Service-Centric Models Give Providers a Competitive Edge
  • 12. 10 Changing the Game in Industrial Goods Through Digital Services Predictability is essential. Even when pricing is based on a customer’s use, cost pre- dictability matters. In the tire example, the manufacturer charged according to the number of kilometers driven. To minimize unprofitable agreements while still attracting new customers, service providers must develop a new set of pricing capabilities. It’s also important to remember that the payoff from investments in digital services will come not only directly through increased revenues but also indirectly through improved customer relationships. Whenever a customer switches from a discretion- ary, as-needed service to an ongoing service package, the service provider gains in lower sales costs, more efficient service planning, and a lower risk of customer attri- tion. Service packages also increase the number of services provided, whether in the form of spare parts or maintenance, and protect service companies from losing customers to third parties. Earning that payoff requires a clear strategy that sup- ports the service commitments as well as a long-term view of the market. Service providers are exposed to significant risk if they get the service business case wrong. Using analytics, they can gain a thorough understanding of the costs in- volved in the service, both the upfront costs and the recurring ones. In addition, ser- vice companies can compare the characteristics of a new customer with those of past customers whose cost savings fit the promised results. Providers should more- over assess the financial and reputational risks of failing to live up to their commit- ments or of costs generated by unexpected events. Safety risks may be relevant as well. Service companies should therefore develop the skills and tools for compre- hensive risk assessments and, if necessary, have an exit plan. CUSTOMER’S YEARLY COSTS PER TRUCK €1 • Tires and service • Tire management • Supply chain • Road assistance 800.0 55.0 27.5 42.5 TOTAL 925.0 CUSTOMER’S YEARLY COSTS PER TRUCK €1 • Tires and service • Tire management • Supply chain • Road assistance • Fuel savings 860.0 0.0 0.0 15.0 –75.0 TOTAL 800.0 Carried out by the customer Sensors installed in at least 70% of the fleet collect data on fuel consumption, tire pressure, and GPS location Remote monitoring enables optimized tire management by the manufacturer and provides information to the customer Outsourced to the tire manufacturer TIRES AS A PRODUCT TIRES AS A SERVICE CUSTOMER BENEFITS • Better cost planning due to a new pricing solution that charges per kilometer instead of per tire and that factors in administrative costs • Higher safety as a result of continuous tire monitoring and using tires that are appropriate for the season and weather • Online access to tire data and fuel consumption • Budget savings of 13.5% due to lower administration costs, reduced fuel consumption, and a commitment from the manufacturer to compensate the customer if the expected fuel savings are not realized Source: A leading tire manufacturer’s commercial brochure. Note: GPS = global positioning system. 1 The example is for illustrative purposes. Exhibit 5 | Technology Enables a Tire Manufacturer to Add a New Business Model
  • 13. The Boston Consulting Group 11 Finally, service providers should insist on certain commitments from customers, in- cluding a minimum duration agreement, in order to recover the often-hefty initial costs. More important are mechanisms to align a provider’s interests with those of its customers’. Without such mechanisms, customers may change their behavior in response to the shift in responsibility. A common danger is that customers will no longer care about costs that are fully borne by a service provider. For example, customers may run machinery above rec- ommended levels to maximize production over short periods. To deal with this pos- sibility, a leading gas-turbine manufacturer adjusts the pricing of its maintenance service depending on the length of time that its equipment is used at peak power. Peak power reduces the life expectancy of turbines, so customers pay more when they rely more on this setting than expected. Increasing Sales Through Digitization Although transforming current services and creating new digital services and business models are the main opportunities of digitization, it can boost service sales as well. It has already revolutionized the relationship between retailers and their customers in the consumer sphere, and it is poised to alter the dynamic between manufacturers and their customers in industrial goods. By combining data from equipment with new platforms for communicating with customers, service providers can better differenti- ate themselves from their competition and secure long-term ties. To boost digital ser- vice sales, however, service providers will also need to rethink their digital sales tools, sales channels, and marketing platforms, empowering the sales force and extending the company’s reach. (See Exhibit 6.) In some cases, service companies will be pulled along by customers that are technologically better informed and more sophisticated and that seek much greater transparency and collaboration from their providers. Digital Sales Tools. Service providers can draw on the variety of data gathered from existing customers to determine the most appropriate upgrade or retrofit for a piece of equipment and when to pitch it. Diligent sales-support functions can go a step further and use that data to develop a profile of the most likely new customers. By matching that profile to the companies in the marketplace, the support staff can develop a list of likely prospects for the salespeople to pursue. ECOMMERCE AND SOCIAL MEDIA DIGITAL SALES TOOLS • Track and analyze customers’ service-purchasing patterns to identify additional services to cross-sell • Improve service pricing and redefine customer and service segments by analyzing big data, such as historical client information • Help salespeople navigate service offerings and enable the customer to visualize solutions, improving the customer experience • Connect with customers through the company’s sales portal or a partner’s third-party e-commerce platform • Communicate with customers and collect feedback on their service experience Source: BCG analysis. Exhibit 6 | Digitization Empowers the Sales Force and Extends a Company’s Reach
  • 14. 12 Changing the Game in Industrial Goods Through Digital Services Indeed, by using big-data analytics to determine customer-acquisition patterns, management can define new customer and product segments on the basis of more specific, more sophisticated factors, such as equipment age, availability of third- party spare parts, or frequency of part purchases. Greater knowledge can also lead to more finely tuned discounts and other incentives that secure a sale without a lot of persuasion or hard data from the sales representative. In our experience, OEMs have increased their margins by 5% to 10% by implementing these initiatives. Pro- viding data to salespeople raises their productivity without a big investment in training them how to use it. Service providers can take a cue from other industries, which have made major strides in using purchasing information and history to enhance a customer’s imme- diate transaction and to generate leads. For example, a major auto-repair chain tracks the make and model of each customer’s car, the vehicle’s age, all service op- erations performed on the car, and the types of commercial offers (such as online coupons) sent to the customer. Applying big-data analytics to this data, the auto- repair chain’s system not only better diagnoses the issues with each customer’s car that is brought into the shop but also suggests products and services that the shop should cross-sell. These products and services are identified using each customer’s data or on the basis of what’s worked well for similar customers. As customers and services become more sophisticated, the sales force has to follow suit. Mobile sales tools can greatly improve how a sales force interacts with custom- ers. Tablets and other devices can help salespeople navigate among various service offerings for customers. In addition to enabling customers to visualize the proposed solution, mobile tools help salespeople address customers’ concerns in real time with value-based arguments and calculations. The tools should also simplify any or- dering processes, improving productivity and ensuring consistent information. A chemical company that implemented a mobile sales tool was able to increase sales by as much as 4% in only one year. Agile programming techniques enabled the company to have the apps ready for testing in the field in only three months. After the devices were deployed to the sales force, the higher margins and productivity improved the bottom line, enabling the company to pay off its investment within two years. E-Commerce. Although e-commerce represents a small percentage of total revenues for service providers, online sales may become a major percentage in the future. E-commerce is spreading in business-to-business sales as a whole, and the services sector is likely to be next. Some non-OEM sales platforms are emerging, offering customers greater transparency on prices and service characteristics. The Shoup Manufacturing website, for example, lets agricultural vehicle owners browse its spare- parts catalog and check prices. Equipment owners may have a long-standing rela- tionship with one OEM or more, but accessible online providers that offer price trans- parency may win sales for smaller parts that customers can install themselves. Such transactions can foster a relationship that cuts into OEMs’ business down the road. With this in mind, even OEMs with low expectations for online sales might consider launching their own sales portal. A sales portal offers OEMs the opportunity to con- Service providers can take a cue from other industries, which have made major strides in using purchasing information and history to enhance a customer’s immedi- ate transaction and to generate leads.
  • 15. The Boston Consulting Group 13 nect directly with customers, leapfrogging traditional channels such as the distribu- tor channel. Although connecting directly with customers might generate conflicts with channel partners, it also builds customer relationships that ultimately increase customer loyalty and sales. If a third-party e-commerce site is particularly strong, a service provider may want to partner with that company rather than compete with it. By collaborating, a pro- vider can prevent its service competitors from winning market share. But the provider will need to ensure good visibility on the third-party site, such as through minisites, as well as strong promotion of its offering, such as through search-engine optimization. Social Media. Online forums are flexible, diverse platforms for presenting the values, expertise, products, and services of a company. These sites accommodate news releases, blogs, articles, event announcements, and product launches, with complex imagery and video as needed. Through frequent updates and clever use of celebrities in their videos, a leader in construction machinery has garnered millions of page views. Its Facebook profile is followed by close to half a million people. This manufacturer has also set up algorithms to scan technical forums and social- media sites for mentions of the company name. These searches reveal issues and questions that customers may shy away from raising on the company’s website. These sites can even add value to the product. A home-automation equipment manufacturer has created an online community where users exchange experiences and tips to extract the most value out of its products. Making It Happen Digitization has the potential to transform services at industrial goods companies. But the learning curve can be steep, and many companies struggle with the change from the beginning. The digital transformation should start with a clear under- standing of how digital services can generate value for the target customer and what that customer journey will look like. This knowledge will clarify the service company’s ambition and long-term vision. It will also define a digital-services road- map, including an implementation plan. Ongoing leadership and management support is essential. A separate business unit or organization that is focused on digitization may be necessary. Whether devel- oped within the existing organization or separately, the initiative should be part of the overall corporate agenda, even at an executive committee level. A high-level manager, or even a chief technology officer or a chief digital officer, may need to spend significant time on the initiative. Service companies may also need to acquire new kinds of talent, not only technolo- gy experts but also senior managers who can act as catalysts within the organiza- tion. The need may be so great that a company decides to acquire a digitally savvy firm, as much for the talent as for the products. Finally, service providers will need to shift their overall culture toward agility and The digital transfor- mation should start with a clear under- standing of how digital services can generate value for the target customer and what the customer journey will look like.
  • 16. 14 Changing the Game in Industrial Goods Through Digital Services innovation. The new digital world is still in the making. Service providers need to embrace fast-paced, iterative processes and pilots that allow for quick testing and learning in controlled environments, with ongoing adjustments as needed. Each successful project will create momentum in the organization, strengthening the vi- sion for digital services. Most industrial-goods companies won’t have a choice whether to embrace digital services. Companies that hold back will eventually find themselves squeezed out of the marketplace, either by existing rivals or new disruptive en- trants. Others may prepare now but wait to see how peers proceed before moving decisively. Such companies will lower their risk but find themselves playing a catch- up game. Digitization gives service providers that act now the chance to lower delivery costs, offer new services, create new business models, and boost sales effectiveness. Pro- viders that seize the opportunity will not only move ahead in digitization but also elevate their customer relationships.
  • 17. The Boston Consulting Group 15 About the Authors Michael Füllemann is a senior partner and managing director in the Zurich office of The Boston Consulting Group. You may contact him by e-mail at fuellemann.michael@bcg.com. Francisco Salmerón is a principal in the firm’s Madrid office. You may contact him by e-mail at salmeron.francisco@bcg.com. Acknowledgments This report is sponsored by the Industrial Goods practice. The authors would like to thank the following BCG partners and colleagues for their insights and assistance: Amanda Brimmer, Jan Justus, Carlos Romartínez, Patrick Staudacher, Christian Thywis- sen, Jonathan Van Wyck, Manuela Waldner, and Skye Whiteman. Knud Lasse Lueth of IoT Analytics also provided valuable help. Finally, the authors thank John Landry for his help in writing this report and Katherine Andrews, Gary Callahan, Kim Friedman, Abby Garland, Trudy Neuhaus, and Sara Strassenreiter for their contributions to its editing, design, and production. For Further Contact If you would like to discuss this report, please contact one of the authors.
  • 18. To find the latest BCG content and register to receive e-alerts on this topic or others, please visit bcgperspectives.com. Follow bcg.perspectives on Facebook and Twitter. © The Boston Consulting Group, Inc. 2016. All rights reserved. 03/16
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