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www.outco.com
Dr. Markus Roggen
VP Extraction
OutCo, San Diego
1
Extraction Research Result
www.outco.com
Extracts should:
1. Represent the starting material
2. Deliver customized concentrate
2
Fallacies and Ignorance of Extraction
www.outco.com
• Background on Extraction
• Univariant Optimization
• Multivariant Optimization, DoE
• Supercritical vs. Subcritical
• Other Concentrates
• More Ways to Effect Molecular Makeup
• Thanks / Product Plugs / Veneration
3
Abstract
www.outco.com
Extraction: Removal of a substance from a
matrix. Needs a solvent, e.g. butane, CO2,
ethanol.
Separation: Mechanical force, not chemical
properties, dictates success, e.g. Rosin, Ice
Water Hash, Kief
4
What is an Extract?
www.outco.com
So many molecules we should keep track of
5
What is an Extract?
>140 Cannabinoids >200 Terpenes
~30 Flavonoids
Alcohols, Phenols
Aldehydes, Ketones
Alkaloids
Carbohydrates, Fatty Acids
Lactones
www.outco.com
6
What is an Extract?
www.outco.com
7
What is an Extract?
www.outco.com
• Production Yield
• Production Costs
• Extract Constitution/Quality
• Legal Aspects
8
What is the best Extraction System?
www.outco.com
For what:
• Yield per Run YpR
• Yield per Week YpW
• Cannabinoid Conc. CC
• Terpene Content TC
• Recovery Rec
9
Optimizing your Extraction (SFE)
With what:
• Temperature T
• Pressure P
• Time t
• Flow Rate FR
• Particle Size PS
www.outco.com
For what:
• Yield per Run YpR
• Yield per Week YpW
• Cannabinoid Conc. CC
• Terpene Content TC
• Recovery Rec
10
Optimizing your Extraction Process
With what:
• Temperature T
• Pressure P
• Time t
• Flow Rate FR
• Particle Size PS
www.outco.com
For what:
• Recovery Rec
Optimizing your Extraction Process
With what:
• Time t
0
100
200
300
400
0 5 10 15 20 25 30 35 40
YieldTHC(g)
Time (t)
Optimizing Run TimeExperiment t (h) Rec (g)
1 4 53.0
2 8 103
3 18 263
4 34 367
Raw n/a 500
Mass Transfer
Diffusion
www.outco.com
For what:
• Yield per Run YpR
• Yield per Week YpW
• Cannabinoid Conc. CC
• Terpene Content TC
• Recovery Rec
12
Optimizing your Extraction Process
With what:
• Temperature T
• Pressure P
• Time t
• Flow Rate FR
• Particle Size PS
www.outco.com
Does milling destroy THC?
Optimizing your Extraction Process
0%
1%
2%
%decarb by Size
0
0.2
0.4
0.6
0.8
1
1.2
1.4
%wt. Terpenes by Size
www.outco.com
But it does give you higher yields!
Optimizing your Extraction Process
20
22
24
26
28
30
32
34
Non-Ground Food Blender 2 mm 6 mm 10 mm
%Recovery
Cannabinoid Recovery by Size
75
80
85
90
95
Non-Ground Food Blender 2 mm 6 mm 10 mm
%Recovery
Terpene Recovery by Size
www.outco.com
15
Design of Experiment to the Rescue
• Test multiple factors simultaneously
• Few test for whole space response surface
• Higher order effects of factors
• Fast and efficient
www.outco.com
Expt. No. Temp.
(˚C)
Pres. (psi)
A 34 1100
B 34 1900
C1 47 1500
C2 47 1500
D 60 1100
E 60 1900
Factor No. Factor Super - Super + Unit
1 Temperature 34 60 ˚C
2 Pressure 1100 1900 psi
Temperature (˚C)
Pressure (psi)
Yield THC (g)
34
60 1100
1900
47
1500
0
Executing the DoE
Critical Point: 304.25 K & 72.9 atm
Factor No. Factor Super - Super + Sub - Sub + Unit
1 Temperature 34 60 5.0 29 ˚C
2 Pressure 1100 1900 900.0 1900 psi
Expt. No. Temp.
(˚C)
Pres. (psi)
F 5.0 900.0
G 5.0 1900
H1 17 1400
H2 17 1400
I 29 900.0
J 29 1900
www.outco.com
A Taylor expansion describes the response surface.
Matrix algebra solves the Taylor expansion
Y=bX
b=(X’X)-1X’Y
a=bX 17
Calculating the Response Surface
y0+ ixi+ iixi
2+ ijxixj
i i i j
www.outco.com
a= 14.9 xT + 123 xp + 18.4 xTxp
18
Analyzing the DoE, THC Recovery (Super)
www.outco.com
19
Analyzing the DoE, THC Recovery (Sub)
a= - 7.75 xT + 126 xp + 59.3 xTxp
www.outco.com
a= - 14.9 xT - 11.7 xp + 16.8 xTxp
20
Analyzing the DoE, %Terpene (Super)
www.outco.com
21
Analyzing the DoE, %Terpene (Sub)
a= 11.8 xT - 16.6 xp - 12.5 xTxp
www.outco.com
22
Visual Guide to Extracts
www.outco.com
SFE, 900.0 – 1900 psi, 5.0 – 60 ˚C, 22h max
23
Compare Sub- and Supercritical
Response Sub Super
THC Recovery 60% 80%
Terpene Fraction 52% at 34% yield 63% at 82% yield
www.outco.com
• THC extracts faster than THCA
• THC to THCA ratio adjusted by SFE
24
Lessons learned in SFE
% Decarboxylation S.M. 7h 22h
Exp. B 8.0% 25% 10%
Exp. J 14% 25% 14%
www.outco.com
• CBD extracts faster than THC
• CBD to THC ratio adjusted by SFE
25
Lessons learned in SFE
CBD/THC S.M. 7h 22h
Exp. A 4.1E-03 1.3E-02 5.0E-03
Exp. J 1.7E-04 1.3E-03 3.1E-03
Bonus: Decarboxylation of
CBDA slower than for THCA
J. of Supercritical Fluids, 2010, 603
www.outco.com
• Enrichment in minor cannabinoids
• CBG enrichment by SFE
26
Lessons learned in SFE
CBG/total Canna. S.M. 7h 22h
Exp. B 2.9% 6.% 2.9%
Exp. J 3.0% 13% 4.9%
J. of Supercritical Fluids, 2010, 603
www.outco.com
Changing terpene profiles in SFE
• Sativa: rich in monoterpenes
• Indica: rich in sesquiterpenes
27
Lessons learned in SFE
Hazekamp, et al.; Cannabis and Cannabinoid Research 2016, 202
7h 22h
www.outco.com
Rosin Press
• Optimized for yield and quality by DoE
• ~72% recovery achieved
• Little effect on molecular makeup
28
Other Separation Methods
www.outco.com
29
Other Separation Methods
Rosin Yield Rosin Quality
www.outco.com
30
Separation affects Extract Makeup
Ice Water Hash
• ~80% cannabinoid potency
• ~25% recovery achieved
• Little effect on molecular makeup
150 micron 25 micron
www.outco.com
Apeks Supercritical
• Andy Joseph, President
• Jeremy Sexton, Director of Engineering
Fritsch
• Barry Schubmehl, Application Consultant
• Leos Benes, Global Lab. Serv. Manager
31
Thanks
www.outco.com
32
The Crew
Blake Grauerholz
Taylor Trah
Matt Zbiec
Chris Cortina
and team
Thank You
www.outco.com
33
Oversees all Extraction, Formulation and Production at
OutCo. jointly leads OutCo’s R&D
● PhD in Organic Chemistry, ETH Zürich, Switzerland
● Postdoc in Physical Organic Chemistry, The Scripps
Research Institute, San Diego
● Mentor, Board Member, Scientific Advisor to Cannabis
Startups, Journals and the NCIA
Public Presentations:
● Emerald Conference 2017
● CannaCon Seattle 2017
● ACS Conference 2017
● CannMed (Harvard Medical School) 2017
● Terpenes & Testing Magazine 2017
Dr. Markus Roggen
Vice President, Extraction
www.slideshare.net/MarkusRoggen

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Cannabis Cultivation Conference: Extraction Optimization

  • 1. www.outco.com Dr. Markus Roggen VP Extraction OutCo, San Diego 1 Extraction Research Result
  • 2. www.outco.com Extracts should: 1. Represent the starting material 2. Deliver customized concentrate 2 Fallacies and Ignorance of Extraction
  • 3. www.outco.com • Background on Extraction • Univariant Optimization • Multivariant Optimization, DoE • Supercritical vs. Subcritical • Other Concentrates • More Ways to Effect Molecular Makeup • Thanks / Product Plugs / Veneration 3 Abstract
  • 4. www.outco.com Extraction: Removal of a substance from a matrix. Needs a solvent, e.g. butane, CO2, ethanol. Separation: Mechanical force, not chemical properties, dictates success, e.g. Rosin, Ice Water Hash, Kief 4 What is an Extract?
  • 5. www.outco.com So many molecules we should keep track of 5 What is an Extract? >140 Cannabinoids >200 Terpenes ~30 Flavonoids Alcohols, Phenols Aldehydes, Ketones Alkaloids Carbohydrates, Fatty Acids Lactones
  • 8. www.outco.com • Production Yield • Production Costs • Extract Constitution/Quality • Legal Aspects 8 What is the best Extraction System?
  • 9. www.outco.com For what: • Yield per Run YpR • Yield per Week YpW • Cannabinoid Conc. CC • Terpene Content TC • Recovery Rec 9 Optimizing your Extraction (SFE) With what: • Temperature T • Pressure P • Time t • Flow Rate FR • Particle Size PS
  • 10. www.outco.com For what: • Yield per Run YpR • Yield per Week YpW • Cannabinoid Conc. CC • Terpene Content TC • Recovery Rec 10 Optimizing your Extraction Process With what: • Temperature T • Pressure P • Time t • Flow Rate FR • Particle Size PS
  • 11. www.outco.com For what: • Recovery Rec Optimizing your Extraction Process With what: • Time t 0 100 200 300 400 0 5 10 15 20 25 30 35 40 YieldTHC(g) Time (t) Optimizing Run TimeExperiment t (h) Rec (g) 1 4 53.0 2 8 103 3 18 263 4 34 367 Raw n/a 500 Mass Transfer Diffusion
  • 12. www.outco.com For what: • Yield per Run YpR • Yield per Week YpW • Cannabinoid Conc. CC • Terpene Content TC • Recovery Rec 12 Optimizing your Extraction Process With what: • Temperature T • Pressure P • Time t • Flow Rate FR • Particle Size PS
  • 13. www.outco.com Does milling destroy THC? Optimizing your Extraction Process 0% 1% 2% %decarb by Size 0 0.2 0.4 0.6 0.8 1 1.2 1.4 %wt. Terpenes by Size
  • 14. www.outco.com But it does give you higher yields! Optimizing your Extraction Process 20 22 24 26 28 30 32 34 Non-Ground Food Blender 2 mm 6 mm 10 mm %Recovery Cannabinoid Recovery by Size 75 80 85 90 95 Non-Ground Food Blender 2 mm 6 mm 10 mm %Recovery Terpene Recovery by Size
  • 15. www.outco.com 15 Design of Experiment to the Rescue • Test multiple factors simultaneously • Few test for whole space response surface • Higher order effects of factors • Fast and efficient
  • 16. www.outco.com Expt. No. Temp. (˚C) Pres. (psi) A 34 1100 B 34 1900 C1 47 1500 C2 47 1500 D 60 1100 E 60 1900 Factor No. Factor Super - Super + Unit 1 Temperature 34 60 ˚C 2 Pressure 1100 1900 psi Temperature (˚C) Pressure (psi) Yield THC (g) 34 60 1100 1900 47 1500 0 Executing the DoE Critical Point: 304.25 K & 72.9 atm Factor No. Factor Super - Super + Sub - Sub + Unit 1 Temperature 34 60 5.0 29 ˚C 2 Pressure 1100 1900 900.0 1900 psi Expt. No. Temp. (˚C) Pres. (psi) F 5.0 900.0 G 5.0 1900 H1 17 1400 H2 17 1400 I 29 900.0 J 29 1900
  • 17. www.outco.com A Taylor expansion describes the response surface. Matrix algebra solves the Taylor expansion Y=bX b=(X’X)-1X’Y a=bX 17 Calculating the Response Surface y0+ ixi+ iixi 2+ ijxixj i i i j
  • 18. www.outco.com a= 14.9 xT + 123 xp + 18.4 xTxp 18 Analyzing the DoE, THC Recovery (Super)
  • 19. www.outco.com 19 Analyzing the DoE, THC Recovery (Sub) a= - 7.75 xT + 126 xp + 59.3 xTxp
  • 20. www.outco.com a= - 14.9 xT - 11.7 xp + 16.8 xTxp 20 Analyzing the DoE, %Terpene (Super)
  • 21. www.outco.com 21 Analyzing the DoE, %Terpene (Sub) a= 11.8 xT - 16.6 xp - 12.5 xTxp
  • 23. www.outco.com SFE, 900.0 – 1900 psi, 5.0 – 60 ˚C, 22h max 23 Compare Sub- and Supercritical Response Sub Super THC Recovery 60% 80% Terpene Fraction 52% at 34% yield 63% at 82% yield
  • 24. www.outco.com • THC extracts faster than THCA • THC to THCA ratio adjusted by SFE 24 Lessons learned in SFE % Decarboxylation S.M. 7h 22h Exp. B 8.0% 25% 10% Exp. J 14% 25% 14%
  • 25. www.outco.com • CBD extracts faster than THC • CBD to THC ratio adjusted by SFE 25 Lessons learned in SFE CBD/THC S.M. 7h 22h Exp. A 4.1E-03 1.3E-02 5.0E-03 Exp. J 1.7E-04 1.3E-03 3.1E-03 Bonus: Decarboxylation of CBDA slower than for THCA J. of Supercritical Fluids, 2010, 603
  • 26. www.outco.com • Enrichment in minor cannabinoids • CBG enrichment by SFE 26 Lessons learned in SFE CBG/total Canna. S.M. 7h 22h Exp. B 2.9% 6.% 2.9% Exp. J 3.0% 13% 4.9% J. of Supercritical Fluids, 2010, 603
  • 27. www.outco.com Changing terpene profiles in SFE • Sativa: rich in monoterpenes • Indica: rich in sesquiterpenes 27 Lessons learned in SFE Hazekamp, et al.; Cannabis and Cannabinoid Research 2016, 202 7h 22h
  • 28. www.outco.com Rosin Press • Optimized for yield and quality by DoE • ~72% recovery achieved • Little effect on molecular makeup 28 Other Separation Methods
  • 30. www.outco.com 30 Separation affects Extract Makeup Ice Water Hash • ~80% cannabinoid potency • ~25% recovery achieved • Little effect on molecular makeup 150 micron 25 micron
  • 31. www.outco.com Apeks Supercritical • Andy Joseph, President • Jeremy Sexton, Director of Engineering Fritsch • Barry Schubmehl, Application Consultant • Leos Benes, Global Lab. Serv. Manager 31 Thanks
  • 32. www.outco.com 32 The Crew Blake Grauerholz Taylor Trah Matt Zbiec Chris Cortina and team Thank You
  • 33. www.outco.com 33 Oversees all Extraction, Formulation and Production at OutCo. jointly leads OutCo’s R&D ● PhD in Organic Chemistry, ETH Zürich, Switzerland ● Postdoc in Physical Organic Chemistry, The Scripps Research Institute, San Diego ● Mentor, Board Member, Scientific Advisor to Cannabis Startups, Journals and the NCIA Public Presentations: ● Emerald Conference 2017 ● CannaCon Seattle 2017 ● ACS Conference 2017 ● CannMed (Harvard Medical School) 2017 ● Terpenes & Testing Magazine 2017 Dr. Markus Roggen Vice President, Extraction www.slideshare.net/MarkusRoggen

Hinweis der Redaktion

  1. 2kg plant matter, 6 hours run time.
  2. 2kg plant matter, 6 hours run time.