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Design, selection and operation of distribution transformers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],deutsch English
The German Copper Institute, DKI, is the central information and advisory service dealing with all uses of copper and copper alloys. We offer our services to: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
1. Basics:  “Gigantomania” or a necessity of economics? ,[object Object]
This one weighs 300t and does 600MVA... ,[object Object]
[object Object],It's a law of physics: Higher energy density in larger plant
Structure of the public mains 0.4kV 20kV 10kV 380kV 220kV 110kV 50 Hz 3~ 27kV, nuclear 21kV, e. g. coal 10kV, e. g. hydro 0.5kV, e. g. wind
2.  Design here of a distribution transformer Wooden spacers (not depicted in the following drawings) HV winding LV winding Current Current
Yoke spanning bar Winding spanning bolts Yoke lamination spanning Wooden winding spacers HV winding Yoke lamination spanning bolts LV winding Off-load tap changer
 
3. Operating behaviour ,[object Object],[object Object],[object Object],[object Object],Load R Fe X 1  ‘ X 2  X m R Cu1 ‘ R Cu2
By the way, what really is short-circuit voltage? ,[object Object],U SC I N X m R Fe R Cu1 ‘ R Cu2 X 1  ‘ X 2  A V
By the way, what really is short-circuit power? ,[object Object],[object Object],X m R Cu1 ‘ R Cu2 X 1  ‘ X 2  V A R Fe
R load (rated load) ,[object Object],Tricky: C load Voltage across the load ( ≈ 107%!) Equivalent input voltage  U 1 ' (100%) Inductive drop  u X Ohmic drop  u R  in the trans-former Total drop  u SC  in the transformer Voltage across the load ( ≈ 94%) Equivalent input voltage  U 1 ' (100%) Inductive drop  u X Ohmic drop  u R  in the trans-former Total drop  u SC  in the transformer Voltage across the load ( ≈ 99%) Equivalent input voltage  U 1 ' (100%) Inductive drop  u X Ohmic drop  u R  in the trans-former Total drop  u SC  in the transformer Inductive drop ( u X  = 5.916%) Ohmic drop in the transformer (e. g.  u R  = 1%) Total drop inside the transformer (e. g.  u SC  = 6%)
Theoretical deduction of the load current Short circuit current  I SC =16.7* I N  16.7*rated load magnitude ( Z SC = Z load : “half a short-circuit”)  E. g. non-detuned static Var com-pensator 1670kvar on a 100kVA transformer  Rated load
Excerpt with the actually occurring values    Nennlast    Rated load
No-load current ,[object Object],R L ≈400m Ω R Fe  ≈400 Ω X 1  ‘ ≈12m Ω X 2  ≈12m Ω X m  >4k Ω R Cu1 ‘ ≈2m Ω R Cu2  ≈2m Ω
Vector groups ,[object Object],230V 400V
Vector groups ,[object Object],   Yes Why? No   U   V W   U   V W u   v w   n   u v w n
Vector groups ,[object Object],Approximate equivalent circuit of a Yyn vector group R L ≈400 m Ω R Fe  ≈400 Ω X 1  ‘ ≈12m Ω X 2  ≈12m Ω X m  >4k Ω R Cu1 ‘ ≈2m Ω R Cu2  ≈2m Ω R Fe  ≈400 Ω X 1  ‘ ≈12m Ω X 2  ≈12m Ω X m  >4k Ω R Cu1 ‘ ≈2m Ω R Cu2  ≈2m Ω L1 N L2 R L ≈ 400 Ω
Prerequisites for parallel operation: ,[object Object],[object Object],[object Object],[object Object],[object Object],u X  = 3.91% u R  = 0.9% u SC  = 4% u X  = 2.95% u R  = 2.7% u SC  = 4% 630 kVA transformer according to HD 428 list C 50 kVA transformer according to HD 428 list B
4. Efficiency ,[object Object]
Division into classes according to the present HD 428
Division into classes according to the future HD 428
 
Comparing 8 designs of a 40 kVA transformer by Riedel transformer factory
 
Amorphous steel could cut the no-load losses down to a fraction ,[object Object],[object Object],[object Object],[object Object]
So the replacement of old transformers pays off for a variety of reasons ,[object Object],[object Object]
[object Object],Improvement of efficiencies Load loss of a 400 kVA 16 kV / 400 V distribution transformer
5. Too hot from “hot” loads ,[object Object],Mutual influences between the trans-former and its load
The power loss in a transformer is: ,[object Object]
“ supplementary” additional losses  in transformers can be calculated rapidly using the following two simple formulae: where: Oh well, perhaps a practical example is clearer: 1000 compact 11W (15VA) energy-saver lamps powered by a 15kVA transformer,  u SC =4%,  P ad =0.1 P Cu 81.4% etc. etc.
To some extent the transformer protects itself... ,[object Object],[object Object],701.7% etc. etc.
A tool is available for this, too: The K Factor Calculator by www.cda.org.uk www.cda.org.uk/frontend/pubs.htm#ELECTRICAL/ENERGY%20EFFICIENCY
Deutsche Leonardo Schriften ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],The European Union 3 Projects out of about 4000 awarded – one of them was: www.lpqi.org www.leonardo-energy.org

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Transformers

  • 1.
  • 2.
  • 3.
  • 4.
  • 5.
  • 6. Structure of the public mains 0.4kV 20kV 10kV 380kV 220kV 110kV 50 Hz 3~ 27kV, nuclear 21kV, e. g. coal 10kV, e. g. hydro 0.5kV, e. g. wind
  • 7. 2. Design here of a distribution transformer Wooden spacers (not depicted in the following drawings) HV winding LV winding Current Current
  • 8. Yoke spanning bar Winding spanning bolts Yoke lamination spanning Wooden winding spacers HV winding Yoke lamination spanning bolts LV winding Off-load tap changer
  • 9.  
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. Theoretical deduction of the load current Short circuit current I SC =16.7* I N  16.7*rated load magnitude ( Z SC = Z load : “half a short-circuit”)  E. g. non-detuned static Var com-pensator 1670kvar on a 100kVA transformer  Rated load
  • 15. Excerpt with the actually occurring values  Nennlast  Rated load
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22. Division into classes according to the present HD 428
  • 23. Division into classes according to the future HD 428
  • 24.  
  • 25. Comparing 8 designs of a 40 kVA transformer by Riedel transformer factory
  • 26.  
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32. “ supplementary” additional losses in transformers can be calculated rapidly using the following two simple formulae: where: Oh well, perhaps a practical example is clearer: 1000 compact 11W (15VA) energy-saver lamps powered by a 15kVA transformer, u SC =4%, P ad =0.1 P Cu 81.4% etc. etc.
  • 33.
  • 34. A tool is available for this, too: The K Factor Calculator by www.cda.org.uk www.cda.org.uk/frontend/pubs.htm#ELECTRICAL/ENERGY%20EFFICIENCY
  • 35.
  • 36.

Editor's Notes

  1. The German Copper Institute, DKI, welcomes you to this presentation “ Design, selection and operation of distribution transformers ”. It is written by Stefan Fassbinder, DKI’s Technical Director and is narrated by Jonathan Manson on behalf of the European Copper Institute. It is one of a series of Webcasts presented by the Leonardo Energy Academy that is dedicated to building a library of materials addressing contemporary electrical energy issues. Full details of this library and how to subscribe free to it are given at the end of this presentation.