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Ammonia Mitigation and Capture as a Liquid
Fertilizer from Manure Using Gas-Permeable
Membrane
Saqib Mukhtar
Professor and Extension Ag. Engineer
Amir M. Samani Majd
PhD Candidate,
Biological & Agricultural Engineering Department, Texas A & M
University System
 
Waste to Worth Conference, Hyatt Hotel, Denver, CO. April 1-5, 2013
Introduction
Animal Manure NH3 Loss into the air
• Loss of a Valuable Nutrient for Plants
• Environmental Issue
• Capturing and Recovery???????
2NH3 + H2SO4  (NH4)2SO2
NH3 and NH4
+
• NH3
• NH+
4
pH Influences Forms of Ammoniacal N
Ammonium (NH4)
Ammonia (NH3)
Ammonia Mitigation Approaches &
Technologies
• Acidic solution-sprayed scrubbers
 Studies underway in our laboratory
• Bio-filters (compost, straw etc.)
• Chemicals like acidified clays and
sodium hydrogen sulfate
• Gas-permeable membrane (GPM)
Gas-permeable Membrane
• ePTFE: expanded Polytetrafluoroethylene
(AKA Dental Floss)
Methods and Materials
GPM Properties
Type of membrane Used ePTFE
Inside Diameter (cm) 0.672
Outside Diameter (cm) 0.80
Flat Width (cm) 1.25
Wall Thickness (cm) 0.066
Porosity (%) 83
Mean Pore Diameter(Οm) 2.401¹0.142
Pore size 100X
magnification
TAN
Mechanism
NH3 (Gas)
(NH4)2SO4
Capture
Acid-filled GPM
Liquid
manure
Ammonia
(NH4)2SO4
Experimental Set-up
Glass wool filled Orifice
Sampling Orifice
Acidic
Solution
(Jar)
Acidic
Solution
(Jar)
Peristalti
c
Pump
LM Chamber
GPM
Sampling
Orifice
LM Chambers
Liquid Manure Chambers
Experiment
Chamber Inside Dimensions
Depth of LM
in chamber
(cm)
Manure
volume
(L)
Headspace
volume
(L)
Length
(cm)
Width
(cm)
Height
(cm)
Surface area
(cm2
)
1X - 7.7* 23 186 16.2 3 1.3
2 X 19.1 19.1 29 365 16.2 5.9 4.7
4 X 29.2 25.4 29 742 16.2 12 9.5
8X 40.6 35.6 30 1445 16.2 23.4 19.9
*
This entry is radius (cm) of the 1X cylindrical jar.
Raw Manure, Collection, Sampling &
Measurements
Experimental Set-up
Treatment chamberControl chamber
Acidic flasks
Peristaltic pump
Results and Discussion: Feasibility
Concentration of NH3-N in acid and LM
4X Control Chamber
1X Chamber
2X Chamber
pH of LM
pH of LM
NH3
-N in Acid
NH3-N in LM
pH of acid
pH of LM
NH3
-N in Acid
NH3-N in LM
pH of acid
Results and Discussion : Feasibility
Concentration of NH3–N in acid and LM
4X Control Chamber
4X Chamber
8X Chamber
pH of LM
NH3-N in Acid
NH3-N in LMpH of acid
pH of LM
NH3
-N in Acid
NH3-N in LMpH of acid
pH of LM
NH3-N in LM
Part 2: Diluted H2SO4 solutions
• It is safer for handling and operation
• Lesser contamination of LM if the tube is
ruptured
• Acid solution pH rises faster-Closer to the pH of
common Ammonium Sulfate fertilizer (between
5.5 and 6)
• Diluted acid means less cost
Experiments (All 4X chambers)
Nominal pH Time
(days)
Initial pH of the acids (H2SO4 )
Submerged GPM Suspended GPM
Low pH* 18 0.32 0.36
pH 2 7 2.12 2.14
pH 3 7 3.08 3.07
pH4 7 4.11 4.14
pH 5 7 5.42 5.36
*Previous experiment
Quick pH increase
pH 5 Experiment
NH3 concentrations in different
diluted acidic solutions
• Feasibility: The tubular GPM system filled
with acidic solution did extract NH3from LM.
• Efficiency: The 4X experiment was the most
effective, with greatest removal and capture
efficiency.
• Practical Finding: One cm2
surface area of
GPM was needed to treat nearly three cm2
surface area of liquid dairy manure.
Conclusions
Conclusions
• As compared to low pH acidic solution, NH3
removal efficiency was reduced considerably due
to a quick increase in pH of all diluted acids.
• Should maintain acid solution at pH 2 or less
during experiments for an efficient and higher
rate of ammonia removal.
Submerged GPM system
pH controller and
dosing system
Circulation pump
Pressure gauge and
pressure controller
Solar panels for power supply
to pump and acid dosing system
Acidic solution circulating through
the GPM system
Scaled-Up GPM System
Ammonia Concentration in Acidic Solution after 24 Hours of Extraction
Average Hourly NH3 Conc. (mg/l) in acidic solution
40 85 190 280
Flow Rate
(ml/min)
Acknowledgement
Funding for this study was provided through a
grant 2009-34466-20025 by the United States
Department of Agriculture: National Institute for
Food and Agriculture (UDSA- NIFA)
Thanks for your attention.
Questions

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Ammonia Mitigation and Capture as a Liquid Fertilizer from Manure Using Gas-Permeable Membrane

  • 1. Ammonia Mitigation and Capture as a Liquid Fertilizer from Manure Using Gas-Permeable Membrane Saqib Mukhtar Professor and Extension Ag. Engineer Amir M. Samani Majd PhD Candidate, Biological & Agricultural Engineering Department, Texas A & M University System   Waste to Worth Conference, Hyatt Hotel, Denver, CO. April 1-5, 2013
  • 2. Introduction Animal Manure NH3 Loss into the air • Loss of a Valuable Nutrient for Plants • Environmental Issue • Capturing and Recovery??????? 2NH3 + H2SO4  (NH4)2SO2
  • 3. NH3 and NH4 + • NH3 • NH+ 4
  • 4. pH Influences Forms of Ammoniacal N Ammonium (NH4) Ammonia (NH3)
  • 5. Ammonia Mitigation Approaches & Technologies • Acidic solution-sprayed scrubbers  Studies underway in our laboratory • Bio-filters (compost, straw etc.) • Chemicals like acidified clays and sodium hydrogen sulfate • Gas-permeable membrane (GPM)
  • 6. Gas-permeable Membrane • ePTFE: expanded Polytetrafluoroethylene (AKA Dental Floss)
  • 7. Methods and Materials GPM Properties Type of membrane Used ePTFE Inside Diameter (cm) 0.672 Outside Diameter (cm) 0.80 Flat Width (cm) 1.25 Wall Thickness (cm) 0.066 Porosity (%) 83 Mean Pore Diameter(Îźm) 2.401Âą0.142 Pore size 100X magnification
  • 9. Experimental Set-up Glass wool filled Orifice Sampling Orifice Acidic Solution (Jar) Acidic Solution (Jar) Peristalti c Pump LM Chamber GPM Sampling Orifice
  • 11. Liquid Manure Chambers Experiment Chamber Inside Dimensions Depth of LM in chamber (cm) Manure volume (L) Headspace volume (L) Length (cm) Width (cm) Height (cm) Surface area (cm2 ) 1X - 7.7* 23 186 16.2 3 1.3 2 X 19.1 19.1 29 365 16.2 5.9 4.7 4 X 29.2 25.4 29 742 16.2 12 9.5 8X 40.6 35.6 30 1445 16.2 23.4 19.9 * This entry is radius (cm) of the 1X cylindrical jar.
  • 12. Raw Manure, Collection, Sampling & Measurements
  • 13. Experimental Set-up Treatment chamberControl chamber Acidic flasks Peristaltic pump
  • 14. Results and Discussion: Feasibility Concentration of NH3-N in acid and LM 4X Control Chamber 1X Chamber 2X Chamber pH of LM pH of LM NH3 -N in Acid NH3-N in LM pH of acid pH of LM NH3 -N in Acid NH3-N in LM pH of acid
  • 15. Results and Discussion : Feasibility Concentration of NH3–N in acid and LM 4X Control Chamber 4X Chamber 8X Chamber pH of LM NH3-N in Acid NH3-N in LMpH of acid pH of LM NH3 -N in Acid NH3-N in LMpH of acid pH of LM NH3-N in LM
  • 16. Part 2: Diluted H2SO4 solutions • It is safer for handling and operation • Lesser contamination of LM if the tube is ruptured • Acid solution pH rises faster-Closer to the pH of common Ammonium Sulfate fertilizer (between 5.5 and 6) • Diluted acid means less cost
  • 17. Experiments (All 4X chambers) Nominal pH Time (days) Initial pH of the acids (H2SO4 ) Submerged GPM Suspended GPM Low pH* 18 0.32 0.36 pH 2 7 2.12 2.14 pH 3 7 3.08 3.07 pH4 7 4.11 4.14 pH 5 7 5.42 5.36 *Previous experiment
  • 18. Quick pH increase pH 5 Experiment
  • 19. NH3 concentrations in different diluted acidic solutions
  • 20. • Feasibility: The tubular GPM system filled with acidic solution did extract NH3from LM. • Efficiency: The 4X experiment was the most effective, with greatest removal and capture efficiency. • Practical Finding: One cm2 surface area of GPM was needed to treat nearly three cm2 surface area of liquid dairy manure. Conclusions
  • 21. Conclusions • As compared to low pH acidic solution, NH3 removal efficiency was reduced considerably due to a quick increase in pH of all diluted acids. • Should maintain acid solution at pH 2 or less during experiments for an efficient and higher rate of ammonia removal.
  • 22. Submerged GPM system pH controller and dosing system Circulation pump Pressure gauge and pressure controller Solar panels for power supply to pump and acid dosing system Acidic solution circulating through the GPM system Scaled-Up GPM System
  • 23. Ammonia Concentration in Acidic Solution after 24 Hours of Extraction
  • 24. Average Hourly NH3 Conc. (mg/l) in acidic solution 40 85 190 280 Flow Rate (ml/min)
  • 25. Acknowledgement Funding for this study was provided through a grant 2009-34466-20025 by the United States Department of Agriculture: National Institute for Food and Agriculture (UDSA- NIFA)
  • 26. Thanks for your attention. Questions