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Asset Data Management for The Energy Sector
Risk-Based Inspection
(RBI) Services
RBI is a proven method to determine the optimum inspection
scope and interval using a risk-based data driven approach. It
improves equipment integrity, safe operational efficiency and
maintenance cost of both static pieces of equipment and piping.
Optimized inspection and maintenance value
(reduced cost);
Optimized and extended inspection intervals;
Reduced inspection scope.
Reduced non-productive time;
Increased equipment availability.
Business
Benefits
Risk-Based Inspection Services 2
KEEL APPROACH
RBI
Implementation
Services:
Additional
Services
Implementation of inspection program
directly into the CMMS:
Onsite data collection and verification, line
walks, CAD services, etc. (if required).
Alignment and scheduling of non-intrusive
inspections with current plant maintenance
program;
Alignment and scheduling of all intrusive
inspections with planned plant shutdown to
optimize the equipment uptime;
Virtual support services:
Warehouse and materials management
and optimization.
Data cleansing services;
Maintenance engineering services:
Plant operational support in ERP/EAM system;
Project, Procurement, Logistics and Supply
chain support.
Development of equipment maintenance
strategies;
Plant Maintenance Optimization (PMO);
Reliability Centred Maintenance (RCM);
Equipment and inventory criticality assess-
ment.
We provide not only the classical RBI services, but we also imple-
ment the inspection program directly to the CMMS.
We take care of all addition-
al steps to implement the
developed inspection
program into your mainte-
nance system:
If required, we provide full
stack of engineering, consul-
tancy and other engineering
support services to optimize
your business, including:
Risk-Based Inspection Services 3
RBI PROCESS
Initial RBI
Inspection from scratch Using previous data
Sequential RBI
Collection & Evaluation
DATA
Review & Evaluation
1
Identification Review
CORROSION LOOPS DAMAGING MECHANISMS2
Initial Assessment Re-assessment
RISK ASSESSMENT3
Development Review
INTEGRITY OPERATING WINDOWS FOR STATIC EQUIPMENT4
Review & EvaluationDevelopment
OPTIMAL INSPECTION PROGRAM MITIGATION ACTIONS OPERATING PROCEDURES5
Implementation Review & Adjustment
INSPECTION PROGRAM IN CMMS6
Risk-Based Inspection Services 4
DOCUMENTATION EXAMPLES
For RBI, we use the principles and methodologies stated in the API
580/581 and API 579-1/ASME FFS-1 standards to calculate the
equipment fitness for service.
Corrosion loops identification
Piping Inspection drawing with specified
thickness measurement locations (TML)
Risk-Based Inspection Services 5
DOCUMENTATION EXAMPLES
Keel Solution ApS Bredgade 19E, 2. th 1260 Copenhagen K, Denmark TEL: +45 3393 3435 www.keelsolution.com

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Risk Based Inspection Services

  • 1. Asset Data Management for The Energy Sector Risk-Based Inspection (RBI) Services RBI is a proven method to determine the optimum inspection scope and interval using a risk-based data driven approach. It improves equipment integrity, safe operational efficiency and maintenance cost of both static pieces of equipment and piping. Optimized inspection and maintenance value (reduced cost); Optimized and extended inspection intervals; Reduced inspection scope. Reduced non-productive time; Increased equipment availability. Business Benefits
  • 2. Risk-Based Inspection Services 2 KEEL APPROACH RBI Implementation Services: Additional Services Implementation of inspection program directly into the CMMS: Onsite data collection and verification, line walks, CAD services, etc. (if required). Alignment and scheduling of non-intrusive inspections with current plant maintenance program; Alignment and scheduling of all intrusive inspections with planned plant shutdown to optimize the equipment uptime; Virtual support services: Warehouse and materials management and optimization. Data cleansing services; Maintenance engineering services: Plant operational support in ERP/EAM system; Project, Procurement, Logistics and Supply chain support. Development of equipment maintenance strategies; Plant Maintenance Optimization (PMO); Reliability Centred Maintenance (RCM); Equipment and inventory criticality assess- ment. We provide not only the classical RBI services, but we also imple- ment the inspection program directly to the CMMS. We take care of all addition- al steps to implement the developed inspection program into your mainte- nance system: If required, we provide full stack of engineering, consul- tancy and other engineering support services to optimize your business, including:
  • 3. Risk-Based Inspection Services 3 RBI PROCESS Initial RBI Inspection from scratch Using previous data Sequential RBI Collection & Evaluation DATA Review & Evaluation 1 Identification Review CORROSION LOOPS DAMAGING MECHANISMS2 Initial Assessment Re-assessment RISK ASSESSMENT3 Development Review INTEGRITY OPERATING WINDOWS FOR STATIC EQUIPMENT4 Review & EvaluationDevelopment OPTIMAL INSPECTION PROGRAM MITIGATION ACTIONS OPERATING PROCEDURES5 Implementation Review & Adjustment INSPECTION PROGRAM IN CMMS6
  • 4. Risk-Based Inspection Services 4 DOCUMENTATION EXAMPLES For RBI, we use the principles and methodologies stated in the API 580/581 and API 579-1/ASME FFS-1 standards to calculate the equipment fitness for service. Corrosion loops identification Piping Inspection drawing with specified thickness measurement locations (TML)
  • 5. Risk-Based Inspection Services 5 DOCUMENTATION EXAMPLES Keel Solution ApS Bredgade 19E, 2. th 1260 Copenhagen K, Denmark TEL: +45 3393 3435 www.keelsolution.com