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The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union.
	
	
	
TESTING	SEPARATION	TECHNIQUES	TO	
RECOVER	VALUE	FROM	CIRCUIT	BOARDS	
	
Outcomes	of	a	CRM	Recovery	Trial	in	Scotland,	UK	
The	Critical	Raw	Material	(CRM)	Closed	Loop	Recovery	Project	aims	to	increase	the	
recovery	of	target	CRMs	by	5%	by	2020	and	by	20%	by	2030.		To	achieve	this,	the	
project	has	invested	in	trials	exploring	novel	ways	to	boost	the	collection	and	recovery	
of	CRMs	from	household	waste	electrical	and	electronic	equipment	(WEEE).			
	
One	such	recovery	trial	was	led	by	Re-Tek	(an	ICT	Asset	Management	organisation	
based	in	East	Kilbride),	Enscape	Consulting	(a	specialist	consultancy	based	in	
Aberdeenshire	and	Stirling)	and	the	University	of	the	West	of	Scotland	(UWS).			
	
Trial	Context	
Current	treatment	routes	for	printed	circuit	boards	(PCBs)	recover	only	common	and	
high	volume	valuable	metals.		Other	rare	earth	elements	are	lost	as	they	are	present	in	
low	quantities	and	recovery	is	not	currently	economically	viable.		
The	objective	of	this	recovery	trial	was	to	develop	‘proof	of	concept’	benchtop	
experiments	that	used	biological	and	chemical	separation	techniques	to	extract	gold,	
silver	and	cobalt	from	collected	PCBs.
The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union.
Linking	WEEE	Collection	and	CRM	Recovery	
	
The	recovery	activities	directly	followed	the	successful	completion	of	collection	trials,	
including	a		school	collection	triali,		which	enabled	both	business	to	consumer	and	
business	to	business	WEEE	to	be	processed	at	the	Re-Tek	facility	using	the	
organisation’s	standard	procedures	that	have	been	developed	and	tested	over	a	number	
of	years.		
	
As	part	of	the	collection	trial,	the	first	consideration	was	whether	the	WEEE	had	any	re-
use	and	/	or	resale	potential.		The	items	that	didn’t,	and	were	therefore	only	suitable	for	
reprocessing,	were	stored	separately,	with	the	target	PCBs	extracted	and	stored	for	the	
research	to	be	carried	out	in	the	Phase	2	recovery	trial.			This	type	of	WEEE	can	be	
categorised	as	equipment	that	was	too	old	and	/	or	uneconomical	to	repair,	or	of	low	
specification.		
	
Methodology	
	
The	IT	products	unsuitable	for	re-use,	were	transported	to	the	University	of	the	West	of	
Scotland,	to	be	processed	for	precious	metal	and	critical	raw	material	recovery.
The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union.
	
																				
Biological	
separation
Three	types	of	
microbe	were	
utilised	
(acidophiles,	
fungus	and	
cyanogenic)	to	
determine	whether	
they	would	
selectively	extract	
gold,	silver	and	
cobalt	from	ground	
PCBs.	
Chemical	
separation
Three	chemical	
separation	
techniques	were	
explored	to	extract	
gold,	silver	and	
cobalt:
i)	acid	dissolution;
ii)	sulfide	
precipitation.
iii)	particle	size	
distribution.	
Electrochemical	
Cell	(EC	Cell)
14	proprietary	EC	
Cells	were	
manufactured	for	
the	recovery	of	
gold,	silver	and	
cobalt	from	
reference	solutions.
The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union.
Trial	Outcomes	(summary)	
	
Table	notes	1:
a.	This	used	a	reference	solution	(a	reference	solution	is	a	solution	made	up	in	a	laboratory	to	
a	known	concentration	of	the	analyte	of	interest);
b.	Indicative	results	because	of	elevated	abiotic	control	
results.		A	range	of	results	were	achieved	for	different	starting	concentrations.		This	table	summarises	the	
highest	recovery	results	achieved	for	200ppm	concentrations.		
	
Table	notes	2:		Au=Gold;	Ag=Silver;	Co=Cobalt;	Cu=Copper;	ppm=parts	per	million.		
		
To	summarise,	the	initial	EC	Cells	results	were	promising,	with	gold,	silver	and	cobalt	
recovery	rates	at	99.6%,	94.7%	and	98%	respectively.	
	
Trial	Feedback	
The	results	from	the	recovery	trials	provided	both	technical	and	general	learnings	as	
follows.	
	
Technical	feedback
The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union.
• Chemical	separation.		The	initial	sulfide	precipitation	experiment	was	slow	because	
only	one	precipitation	reaction	at	a	time	could	be	run.		There	is	an	opportunity	that	
future	research	could	allow	multiple	samples	to	be	precipitated	simultaneously.		
	
• EC	Cell.		Carbon	production	was	slower	than	anticipated	because	the	current	
production	approach	resulted	in	poor	growth	of	some	batches	affecting	the	length	of	
time	that	it	took	to	produce	sufficient	carbon	for	each	cell.		This	would	need	to	be	a	
factor	in	the	assessment	of	the	commercial	and	economic	viability	of	the	method.		
	
• Biological	separation.		The	cultivation	of	the	microbial	strains	is	inherently	variable.		
It	is	recommended	that	all	experiments	are	replicated	a	suitable	number	of	times	
(three	or	more)	to	account	for	the	biological	variability	and	the	non-uniform	nature	
of	the	PCBs,	with	multiple	abiotic	controls	to	generate	statistically	robust	data.				
	
General	learnings	
• Economics.		Based	on	the	recovery	systems	trialled,	it	would	appear	to	be	both	
economically	and	environmentally	advisable	to	ensure	that	WEEE	collection	
schemes	enable	as	many	items	as	possible	to	be	processed	for	re-use	markets	prior	
to	recovery	/	recycling.
	
	
• Limitations.		Despite	extensive	consultations	with	a	range	of	industrial	and	research	
organisations,	the	trial	team	could	not	source	a	shredder	suitable	for	direct	
processing	to	grind	PCBs	into	a	powder	(requiring	intensive	laboratory	
preparation).		Because	the	trials	were	laboratory	proof	of	concept,	homogeneous,	
finely	powdered	samples	were	needed	to	minimise	replicate	variation.		
	
• Future	activity:	
	
1. Some	of	the	proof	of	concept	laboratory	experiments	demonstrated	high	
recovery	rates	of	the	target	elements.		However,	more	laboratory	work	is	
needed	before	these	separation	techniques	would	be	commercially	viable.
The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union.
2. The	trial	has	highlighted	that	a	recovery	methodology	which	uses	a	range	of	
mechanical	and	chemical	stages	(as	outlined	above)	may	be	the	most	
effective	at	recovering	CRMs	from	PCBs.		
	
3. This	trial	was	a	proof	of	concept	activity.		Some	results	appear	promising,	but	
further	funding	is	needed	to	refine	the	processes	that	were	initially	trialled	
within	this	project.			
	
Benefits	
• This	CRM	Recovery	Project	trial	has	tested	and	demonstrated	a	number	of	
promising	repeatable,	lab-scale	(but	scalable)	processes	for	the	recovery	of	CRMs	
from	WEEE	items.	
	
• The	trial	has	also	successfully	demonstrated	the	important	link	between	WEEE	
collection	and	CRM	recovery,	which	can	serve	to	increase	the	latter.	
	
• The	learnings	and	outcomes	of	this	trial	have	provided	valuable	input	into	the	EU-
wide	policy	and	infrastructure	recommendations	that	will	be	published	shortly, and	
which	could	be	applied	in	a	commercial	setting	to	increase	the	recovery	of	CRM-rich	
components	from	data-bearing	devices.	
	
	
		
i
Schools	and	parents	join	forces

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Critical Raw Materials - Testing separation techniques to recover value from circuit boards

  • 1. The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union. TESTING SEPARATION TECHNIQUES TO RECOVER VALUE FROM CIRCUIT BOARDS Outcomes of a CRM Recovery Trial in Scotland, UK The Critical Raw Material (CRM) Closed Loop Recovery Project aims to increase the recovery of target CRMs by 5% by 2020 and by 20% by 2030. To achieve this, the project has invested in trials exploring novel ways to boost the collection and recovery of CRMs from household waste electrical and electronic equipment (WEEE). One such recovery trial was led by Re-Tek (an ICT Asset Management organisation based in East Kilbride), Enscape Consulting (a specialist consultancy based in Aberdeenshire and Stirling) and the University of the West of Scotland (UWS). Trial Context Current treatment routes for printed circuit boards (PCBs) recover only common and high volume valuable metals. Other rare earth elements are lost as they are present in low quantities and recovery is not currently economically viable. The objective of this recovery trial was to develop ‘proof of concept’ benchtop experiments that used biological and chemical separation techniques to extract gold, silver and cobalt from collected PCBs.
  • 2. The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union. Linking WEEE Collection and CRM Recovery The recovery activities directly followed the successful completion of collection trials, including a school collection triali, which enabled both business to consumer and business to business WEEE to be processed at the Re-Tek facility using the organisation’s standard procedures that have been developed and tested over a number of years. As part of the collection trial, the first consideration was whether the WEEE had any re- use and / or resale potential. The items that didn’t, and were therefore only suitable for reprocessing, were stored separately, with the target PCBs extracted and stored for the research to be carried out in the Phase 2 recovery trial. This type of WEEE can be categorised as equipment that was too old and / or uneconomical to repair, or of low specification. Methodology The IT products unsuitable for re-use, were transported to the University of the West of Scotland, to be processed for precious metal and critical raw material recovery.
  • 3. The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union. Biological separation Three types of microbe were utilised (acidophiles, fungus and cyanogenic) to determine whether they would selectively extract gold, silver and cobalt from ground PCBs. Chemical separation Three chemical separation techniques were explored to extract gold, silver and cobalt: i) acid dissolution; ii) sulfide precipitation. iii) particle size distribution. Electrochemical Cell (EC Cell) 14 proprietary EC Cells were manufactured for the recovery of gold, silver and cobalt from reference solutions.
  • 4. The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union. Trial Outcomes (summary) Table notes 1:
a. This used a reference solution (a reference solution is a solution made up in a laboratory to a known concentration of the analyte of interest);
b. Indicative results because of elevated abiotic control results. A range of results were achieved for different starting concentrations. This table summarises the highest recovery results achieved for 200ppm concentrations. Table notes 2: Au=Gold; Ag=Silver; Co=Cobalt; Cu=Copper; ppm=parts per million. To summarise, the initial EC Cells results were promising, with gold, silver and cobalt recovery rates at 99.6%, 94.7% and 98% respectively. Trial Feedback The results from the recovery trials provided both technical and general learnings as follows. Technical feedback
  • 5. The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union. • Chemical separation. The initial sulfide precipitation experiment was slow because only one precipitation reaction at a time could be run. There is an opportunity that future research could allow multiple samples to be precipitated simultaneously. • EC Cell. Carbon production was slower than anticipated because the current production approach resulted in poor growth of some batches affecting the length of time that it took to produce sufficient carbon for each cell. This would need to be a factor in the assessment of the commercial and economic viability of the method. • Biological separation. The cultivation of the microbial strains is inherently variable. It is recommended that all experiments are replicated a suitable number of times (three or more) to account for the biological variability and the non-uniform nature of the PCBs, with multiple abiotic controls to generate statistically robust data. General learnings • Economics. Based on the recovery systems trialled, it would appear to be both economically and environmentally advisable to ensure that WEEE collection schemes enable as many items as possible to be processed for re-use markets prior to recovery / recycling.
 • Limitations. Despite extensive consultations with a range of industrial and research organisations, the trial team could not source a shredder suitable for direct processing to grind PCBs into a powder (requiring intensive laboratory preparation). Because the trials were laboratory proof of concept, homogeneous, finely powdered samples were needed to minimise replicate variation. • Future activity: 1. Some of the proof of concept laboratory experiments demonstrated high recovery rates of the target elements. However, more laboratory work is needed before these separation techniques would be commercially viable.
  • 6. The LIFE 2014 CRM Recovery project has received funding from the LIFE Programme of the European Union. 2. The trial has highlighted that a recovery methodology which uses a range of mechanical and chemical stages (as outlined above) may be the most effective at recovering CRMs from PCBs. 3. This trial was a proof of concept activity. Some results appear promising, but further funding is needed to refine the processes that were initially trialled within this project. Benefits • This CRM Recovery Project trial has tested and demonstrated a number of promising repeatable, lab-scale (but scalable) processes for the recovery of CRMs from WEEE items. • The trial has also successfully demonstrated the important link between WEEE collection and CRM recovery, which can serve to increase the latter. • The learnings and outcomes of this trial have provided valuable input into the EU- wide policy and infrastructure recommendations that will be published shortly, and which could be applied in a commercial setting to increase the recovery of CRM-rich components from data-bearing devices. i Schools and parents join forces