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PropSpeed Anti-Fouling Coating Test
Offshore Gulf of Mexico
PropSpeed Coating Test
Problem
Fouling of submersiblepumps with marinegrowthcauses frequent pump
failure due to overheating and lossof suction
Current Status
Copper Ion Systemsare being used in some East GOM locations and have
proved successful in preventing marine growth on SubmersiblePumps
Objective
Totestacoating thatcould beapplied to newand repaired pumps toadd
an additional layer of protection to further improvereliability
Note:
Thesetestswereconducted on a Production Platform Offshore of
Louisiana on a Major Oil Company's Platform with assistance from their
personnel
Afterresearching many available anti-fouling coatings it was
decided to testPropSpeed
PropSpeed is an environmentally safecoating thatdoes not
contain copperor tin. It is basicallya Silicone Polymer
It prevents theattachment of marinegrowth by lowcritical
surfacetension
Twotests wereconducted
• Coated Test Plate suspended off a platform at a 20’ depth
• Test plate to be monitored for MarineGrowth
• Coated Pump installed fora 1 yeartestof thecoating
PropSpeed Coating Test
Vendor was contacted and agreed to
supplyuswith thecoating and pump
to test
Coating wasapplied toa new pump at
DXP’s Repair Facility in HarahanLa
Photoshows pump being prepared forcoating process
PropSpeed Coating Test
PropSpeed Coating Applied to Pump
PropSpeed Coating Test
PropSpeed Coating Applied to Pump
PropSpeed Coating Test
Conditionof Pumpthatwasreplaced
with PropSpeed CoatedPump
Condition of PropSpeed CoatedPump
after 355 Days of Service
PropSpeed Coating Test
Very Little Fouling on Coated Pumpafter355 Days
Significant Marine Growthon
Pump thatwasnotcoated
Note:This pumpwasswapped outwith
thecoated one fortesting.
PropSpeed Coating Test
Typical Foulingon Pump thatwas
removed for the test
Very Little Fouling on CoatedPump
after 355Days
PropSpeed Coating Test
Clusterof Barnacleson
Pump beforeWashing
Barnacles removed from Pump with
a Tap from aWrench
Noticethatthereisn’tany Barnacle
Plateslefton thepumpeither
PropSpeed Coating Test
Pump after washing off with a water hose
PropSpeed Coating Test
A Stainless Steel Platewassuspended off theplatform for testing
and wassubjecttoseaconditions (Wavesand Current)
One Sidewascoatedwith PropSpeed theothersidewas left bare to
testtheeffectivenessof thecoating
2/19/2013
2/19/2013
TestPlate
PropSpeed Coating Test
TestPlate
PropSpeed Coating Test
Test Plateafter being suspendedoff theplatform for
134 daysof exposuretoseaconditions
Coated Side of TestPlate Uncoated Side of TestPlate
PropSpeed Coating Test
Un-CoatedSide
Test Plateafterwashing off withawaterhose
CoatedSide
PropSpeed Coating Test
Test Plateafterremoving Barnacleswitha Scraper
The uncoated side requiredmore effort to remove
the barnacles and barnacle plates were leftbehind
Barnacles on the coated side just fell off with hardly
any effort except in the area the coating wasmissing
PropSpeed Coating Test
Test Results Conclusion
• Coating did reducetheamountof marinegrowthon the pump
• Pump had justacoating of slimeand a few Barnacles
• Barnacleswereeasily removed on both the pumpand testplate
PropSpeed Coating Test
SUPPLYING THE INDUSTRY

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PropSpeed-Coating-Test QPSupply

  • 1. PropSpeed Anti-Fouling Coating Test Offshore Gulf of Mexico
  • 2. PropSpeed Coating Test Problem Fouling of submersiblepumps with marinegrowthcauses frequent pump failure due to overheating and lossof suction Current Status Copper Ion Systemsare being used in some East GOM locations and have proved successful in preventing marine growth on SubmersiblePumps Objective Totestacoating thatcould beapplied to newand repaired pumps toadd an additional layer of protection to further improvereliability Note: Thesetestswereconducted on a Production Platform Offshore of Louisiana on a Major Oil Company's Platform with assistance from their personnel
  • 3. Afterresearching many available anti-fouling coatings it was decided to testPropSpeed PropSpeed is an environmentally safecoating thatdoes not contain copperor tin. It is basicallya Silicone Polymer It prevents theattachment of marinegrowth by lowcritical surfacetension Twotests wereconducted • Coated Test Plate suspended off a platform at a 20’ depth • Test plate to be monitored for MarineGrowth • Coated Pump installed fora 1 yeartestof thecoating PropSpeed Coating Test
  • 4. Vendor was contacted and agreed to supplyuswith thecoating and pump to test Coating wasapplied toa new pump at DXP’s Repair Facility in HarahanLa Photoshows pump being prepared forcoating process PropSpeed Coating Test
  • 5. PropSpeed Coating Applied to Pump PropSpeed Coating Test
  • 6. PropSpeed Coating Applied to Pump PropSpeed Coating Test
  • 7. Conditionof Pumpthatwasreplaced with PropSpeed CoatedPump Condition of PropSpeed CoatedPump after 355 Days of Service PropSpeed Coating Test
  • 8. Very Little Fouling on Coated Pumpafter355 Days Significant Marine Growthon Pump thatwasnotcoated Note:This pumpwasswapped outwith thecoated one fortesting. PropSpeed Coating Test
  • 9. Typical Foulingon Pump thatwas removed for the test Very Little Fouling on CoatedPump after 355Days PropSpeed Coating Test
  • 10. Clusterof Barnacleson Pump beforeWashing Barnacles removed from Pump with a Tap from aWrench Noticethatthereisn’tany Barnacle Plateslefton thepumpeither PropSpeed Coating Test
  • 11. Pump after washing off with a water hose PropSpeed Coating Test
  • 12. A Stainless Steel Platewassuspended off theplatform for testing and wassubjecttoseaconditions (Wavesand Current) One Sidewascoatedwith PropSpeed theothersidewas left bare to testtheeffectivenessof thecoating 2/19/2013 2/19/2013 TestPlate PropSpeed Coating Test
  • 14. Test Plateafter being suspendedoff theplatform for 134 daysof exposuretoseaconditions Coated Side of TestPlate Uncoated Side of TestPlate PropSpeed Coating Test
  • 15. Un-CoatedSide Test Plateafterwashing off withawaterhose CoatedSide PropSpeed Coating Test
  • 16. Test Plateafterremoving Barnacleswitha Scraper The uncoated side requiredmore effort to remove the barnacles and barnacle plates were leftbehind Barnacles on the coated side just fell off with hardly any effort except in the area the coating wasmissing PropSpeed Coating Test
  • 17. Test Results Conclusion • Coating did reducetheamountof marinegrowthon the pump • Pump had justacoating of slimeand a few Barnacles • Barnacleswereeasily removed on both the pumpand testplate PropSpeed Coating Test