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Supply Chain Management
EVERYDAY DEVELOPMENT L.L.C
Module One: Getting
Started
Before we begin with the main points
of the course, however, we first need
to complete some activities to help
focus and maximize our learning
experience. In Module One, we’re
going to cover topics such as basic
housekeeping, parking lot, workshop
objectives and action plans and
evaluation. So, let’s get started.
The secret
of getting
ahead is
getting
started.
Agatha
Christie
Workshop Objectives
Improve
performance
Levels of
supply chain
management
Tracking and
monitoring
methods
Module Two: Why Supply
Chain Management?
So then, what exactly is supply chain
management? It is the management of
interconnected businesses involved in
providing goods or services to
consumers. Supply chain management
involves the finances, logistics, and
delivery of products or services and
requires integrated behavior and
cooperation among the chain’s firms to
be successful.
A satisfied
customer
is the best
business
strategy of
all.
Michael
LeBoeuf
Customer Satisfaction
Is a
consequence
Indicator of
success
Delivering what
is perceived by
the customer
Improving Performance
System of activities
Ensure goals are met
Processes or procedures
Lowering Costs
Making some tasks routine
Practicing economies of scale
Trimming or reducing budgets
Product Development
Idea generation
Market research
Product pricing
Technical and legal requirements
Case Study
A small publishing company initially
experiences steady growth and success
After 10 years, the company decides to enter into the
eBook business
They do not sufficiently market this new product
Twelve months after the changes, the company is not
making a profit
Module Two: Review Questions
1. What way does the supply chain
improve customer satisfaction?
a) Creating value
b) Increasing production times
c) Increasing costs
d) Delaying shipping
2. What is customer satisfaction an
indicator of?
a) Decentralized operations
b) Expensive technology
c) Speedy production
d) Collaborative success
3. What is Performance
Improvement?
a) Measuring and ensuring goals
are met
b) Financing opportunities
c) Providing customers products
d) Predicting outcomes
4. What kind of approach is
performance improvement?
a) Operational
b) Production
c) Management
d) Research
Module Two: Review Questions
5. What is a cost control strategy from this
module?
a) Trimming or reducing quality
b) Producing specialized products
c) Practicing economies of scale
d) Implementing the latest
technology
6. What is the most important factor in
lowering costs?
a) Value
b) Accessibility
c) Reproducibility
d) Flexibility
7. Which activity is involved in developing
a product?
a) Beta testing
b) Shipping
c) Invoicing
d) Purchasing
8. What is an example of a non-tangible
product in a supply chain?
a) Raw materials
b) Consulting services
c) In-progress goods
d) Finished goods
Module Two: Review Questions
9. What type of how-to books does the company publish?
a) Books on investing
b) Books on cooking
c) Books on home repairs
d) Books on sewing
10. After how many years of business does the company decide to
explore EBooks?
a) 5 years
b) 3 years
c) 15 years
d) 10 years
Module Two: Review Questions
1. What way does the supply chain
improve customer satisfaction?
a) Creating value
b) Increasing production times
c) Increasing costs
d) Delaying shipping
2. What is customer satisfaction an
indicator of?
a) Decentralized operations
b) Expensive technology
c) Speedy production
d) Collaborative success
3. What is Performance Improvement?
a) Measuring and ensuring goals
are met
b) Financing opportunities
c) Providing customers products
d) Predicting outcomes
4. What kind of approach is performance
improvement?
a) Operational
b) Production
c) Management
d) Research
Module Two: Review Questions
5. What is a cost control strategy from this
module?
a) Trimming or reducing quality
b) Producing specialized products
c) Practicing economies of scale
d) Implementing the latest technology
6. What is the most important factor in
lowering costs?
a) Value
b) Accessibility
c) Reproducibility
d) Flexibility
7. Which activity is involved in developing a
product?
a) Beta testing
b) Shipping
c) Invoicing
d) Purchasing
8. What is an example of a non-tangible
product in a supply chain?
a) Raw materials
b) Consulting services
c) In-progress goods
d) Finished goods
Module Two: Review Questions
9. What type of how-to books does the company publish?
a) Books on investing
b) Books on cooking
c) Books on home repairs
d) Books on sewing
10. After how many years of business does the company decide to
explore EBooks?
a) 5 years
b) 3 years
c) 15 years
d) 10 years
Module Three: Key Terms
(I)
For an organization to operate at
optimum efficiency, supply
management and procurement need
to be clearly defined activities. This
module will cover key terms related
to supply chains.
Property may
be destroyed
and money
may lose its
purchasing
power; but,
character,
health,
knowledge
and good
judgment will
always be in
demand under
all conditions.
Roger
Babson
Procurement
Quality Cost Time
Technology
Continuity of
the supply
Upstream and Downstream
Goods, services, and
finances
Dynamics of a supply chain
Suppliers and customers
Raw Material
Basic goods or resources
Used to manufacture products
Iron is used to make steel
Forecasting
Use of historical data
Predict future trends
Sharing of information
Carrying Cost
Holding inventory
Handling charges
Labor
Insurance
Case Study
Select one product from Outback Camping to
analyze and get to market
Raw materials, procurement activities and how to add
value to the customer for your product
Forecast a hypothetical customer demand
Determine carrying costs (hypothetical using a 25%
inventory value)
Module Three: Review Questions
1. A difference between purchasing
and procurement is:
a) Storage
b) Shipping
c) Invoicing
d) Delivery
2. What is value adding output of
procurement?
a) Monitoring
b) Tracking
c) Storage
d) Continuity of supplies
3. Upstream goods flow in which
direction?
a) From the customer to the
intermediate firm
b) From the intermediate firm to
the producers
c) From the producers to the
intermediate firm
d) From the distributor to the
customer
4. Who is at the end of the supply chain?
a) Suppliers
b) Customers
c) Manufacturers
d) Distributors
Module Three: Review Questions
5. What are raw materials?
a) Finished goods
b) Seasonal goods
c) In process goods
d) Basic goods
6. A commodity is used for?
a) Trading for other goods
b) Making raw goods
c) Controlling inventory
d) Returning goods
7. Why is forecasting necessary?
a) To determine the cost of an
item
b) To pay an invoice
c) To understand how to manage
personnel
d) To predict customer demand
8. What is a type of forecasting used
in supply chains?
a) Quantitative
b) Technical
c) Weather
d) Environmental
Module Three: Review Questions
9. What is the carrying cost?
a) Purchase costs
b) Holding costs
c) Selling price
d) Retail price
10. What is used to calculate carrying
costs?
a) Maximum inventory
b) Inventory mode
c) Average inventory
d) Minimum inventory
11. What is one product that Outback
Camping produces?
a) Sleeping bags
b) Boots
c) Clothing
d) Flashlights
12. What is one product that Outback
Camping produces?
a) Compasses
b) Camping stoves
c) Tents
d) Backpacks
Module Three: Review Questions
1. A difference between purchasing
and procurement is:
a) Storage
b) Shipping
c) Invoicing
d) Delivery
2. What is value adding output of
procurement?
a) Monitoring
b) Tracking
c) Storage
d) Continuity of supplies
3. Upstream goods flow in which
direction?
a) From the customer to the
intermediate firm
b) From the intermediate firm to
the producers
c) From the producers to the
intermediate firm
d) From the distributor to the
customer
4. Who is at the end of the supply chain?
a) Suppliers
b) Customers
c) Manufacturers
d) Distributors
Module Three: Review Questions
5. What are raw materials?
a) Finished goods
b) Seasonal goods
c) In process goods
d) Basic goods
6. A commodity is used for?
a) Trading for other goods
b) Making raw goods
c) Controlling inventory
d) Returning goods
7. Why is forecasting necessary?
a) To determine the cost of an
item
b) To pay an invoice
c) To understand how to manage
personnel
d) To predict customer demand
8. What is a type of forecasting used
in supply chains?
a) Quantitative
b) Technical
c) Weather
d) Environmental
Module Three: Review Questions
9. What is the carrying cost?
a) Purchase costs
b) Holding costs
c) Selling price
d) Retail price
10. What is used to calculate carrying
costs?
a) Maximum inventory
b) Inventory mode
c) Average inventory
d) Minimum inventory
11. What is one product that Outback
Camping produces?
a) Sleeping bags
b) Boots
c) Clothing
d) Flashlights
12. What is one product that Outback
Camping produces?
a) Compasses
b) Camping stoves
c) Tents
d) Backpacks
Module Four: Key Terms
(II)
In this module, we will look more
closely at the concept of inventory
control and more key terms in supply
chain management. What does
inventory entail? What are some
important aspects of meeting the
customers’ demands for products and
services? Lastly, how can supply chain
firms effectively handle returns despite
the number of organizations that may
be involved?
As far as
the
customer is
concerned,
the
interface is
the
product.
Jef Raskin
Inventory
Items held for sale
Items used in manufacturing
Inventory drives purchasing
decisions
Order Generation
Process of
obtaining
customer business
Specific products
or services
Customer
recognizes a need
Order Taking
Date Number Origin
Account Item
Date
needed
Shipping Authorization
Order Fulfillment
Acquiring the item
Preparing the item
Scheduling the shipment
Preparing shipping documentation
Returns Management
Faulty products
or services
Policy should
be established
Case Study
A manufacturing company in Taiwan
produces upscale cases for cell phones
Since the introduction of Smartphones, their sales
have quadrupled
They are not having difficulty in keeping up with the
demand
Their suppliers are sometimes slow in getting the raw
plastic to them
Module Four: Review Questions
1. What does the term inventory not
include?
a) Sold goods
b) Dead stock
c) Seasonal stock
d) Promotional items
2. What is an important factor about
high inventory levels?
a) They relate to deflation
b) They relate to inflation
c) They are easy to manage
d) They are minimal assets
3. What activity is included in order
generation?
a) Monitoring inventory
b) Identifying inventory
c) Finding a supplier
d) Collaborating with
manufacturers
4. Who is not directly involved in
order generation?
a) Customer service
b) Procurement
c) End customers
d) Supply chain managers
Module Four: Review Questions
5. What activity is included in order taking?
a) Drawing up a contract
b) Shipping items
c) Receiving items
d) Delivering inventory
6. What is the difference between a quote and
an RFP?
a) RFPs are short documents
b) RFPs provide simple pricing
c) RFPs meet the requirements of the
requestor
d) RFPs include detailed supporting
and technical documentation
7. What activity is not included in order
fulfillment?
a) Preparing the item for shipping
b) Scheduling the shipment of the
item
c) Preparing shipping documentation
d) Selecting the supplier
8. What is a way suppliers add value in the
ordering process?
a) Having high inventories
b) Offering low prices
c) Competing strongly
d) Providing customer’s good
communication
Module Four: Review Questions
9. A service industry may have which
policy?
a) A return policy
b) A cancellation policy
c) A warranty for defective parts
d) A replacement policy
10. When should return policies be
established?
a) After the sale
b) During the sale
c) During the formulation of the
initial business plan
d) When companies make process
changes
11. Where is the company stationed?
a) China
b) Japan
c) Thailand
d) Taiwan
12. How has the company’s sales
been affected since the
introduction of Smartphones?
a) They have doubled
b) They have been cut in half
c) They have tripled
d) They have quadrupled
Module Four: Review Questions
1. What does the term inventory not
include?
a) Sold goods
b) Dead stock
c) Seasonal stock
d) Promotional items
2. What is an important factor about
high inventory levels?
a) They relate to deflation
b) They relate to inflation
c) They are easy to manage
d) They are minimal assets
3. What activity is included in order
generation?
a) Monitoring inventory
b) Identifying inventory
c) Finding a supplier
d) Collaborating with
manufacturers
4. Who is not directly involved in
order generation?
a) Customer service
b) Procurement
c) End customers
d) Supply chain managers
Module Four: Review Questions
5. What activity is included in order taking?
a) Drawing up a contract
b) Shipping items
c) Receiving items
d) Delivering inventory
6. What is the difference between a quote and
an RFP?
a) RFPs are short documents
b) RFPs provide simple pricing
c) RFPs meet the requirements of the
requestor
d) RFPs include detailed supporting
and technical documentation
7. What activity is not included in order
fulfillment?
a) Preparing the item for shipping
b) Scheduling the shipment of the
item
c) Preparing shipping documentation
d) Selecting the supplier
8. What is a way suppliers add value in the
ordering process?
a) Having high inventories
b) Offering low prices
c) Competing strongly
d) Providing customer’s good
communication
Module Four: Review Questions
9. A service industry may have which
policy?
a) A return policy
b) A cancellation policy
c) A warranty for defective parts
d) A replacement policy
10. When should return policies be
established?
a) After the sale
b) During the sale
c) During the formulation of the
initial business plan
d) When companies make process
changes
11. Where is the company stationed?
a) China
b) Japan
c) Thailand
d) Taiwan
12. How has the company’s sales
been affected since the
introduction of Smartphones?
a) They have doubled
b) They have been cut in half
c) They have tripled
d) They have quadrupled
Module Five: Three Levels of
Supply Chain Management
Management always begins with a
single step that leads to successive
steps or levels. In this module of the
course, we will examine three levels
of supply chain management:
• Strategic level
• Tactical level
• Operation level
Do the difficult
things while
they are easy
and do the
great things
while they are
small. A
journey of a
thousand
miles must
begin with a
single step.
Lao Tzu
Strategic Level
Make current activities efficient
Manage the risks of current activities
Develop a capacity for learning, adaptation and
innovation
Tactical Level
How to deploy activities
“Go-to-market”
How suppliers meet needs
Operational Level
Working
with
suppliers
Purchasing
Vary from
firm to firm
Bullwhip Effect
Fail to
accurately
estimate
demand
Overstock
inventory
Also
affects
suppliers
Case Study
PE Engineering managers meet to discuss on
how to turn their company around
The company has been experiencing several supplier
setbacks and a reduction in sales
It’s faced some challenges with getting supplies on a
timely basis
Transportation costs have increased, which has
seriously affected the company.
Module Five: Review Questions
1. What is strategic level management?
a) Relating business practices to
enterprise-wide goals
b) Managing alliances with supply
partners
c) Managing production
d) Controlling inventory levels
2. Strategy level activities include?
a) Development, testing,
marketing
b) Purchasing, producing
c) Shipping, delivering, receiving
d) Adaptation, innovation, and
learning
3. What is tactical level management?
a) Business decisions
b) Implementation of decisions
c) Operation of departments
d) Interaction with the customers
4. An example of a tactical level activity
is?
a) Issuing a RFP
b) Monitoring production
c) Controlling inventory
d) Creating new products
Module Five: Review Questions
5. What is operational level management?
a) Selecting suppliers
b) Selling to the customer
c) Controlling inventory levels
d) Developing a business plan
6. Who is not involved in operational
activities?
a) Suppliers
b) Production personnel
c) Customers
d) Supply chain managers
7. What is the bullwhip effect?
a) Bloating of inventory to meet fictitious
customer demand
b) Purchasing of surplus goods in a chain
c) Returning of inventory back into stock
from customers
d) Deflating of inventory due to forecasting
8. Why is not possible to totally eliminate the
bullwhip effect?
a) Suppliers will not work with
manufacturers to take back goods
b) Continual monitoring provides real time
information
c) Companies have a variety of efficient
tracking tools
d) Customer demand fluctuates, so
forecasts cannot be 100%
Module Five: Review Questions
9. How old is PE Engineering?
a) 10 years old
b) 25 years old
c) 100 years old
d) 40 years old
10. How much less are the company’s current annual sales compared
to where it was 6 years ago?
a) $150 million
b) $5 million
c) $15 million
d) $10 million
Module Five: Review Questions
1. What is strategic level management?
a) Relating business practices to
enterprise-wide goals
b) Managing alliances with supply
partners
c) Managing production
d) Controlling inventory levels
2. Strategy level activities include?
a) Development, testing,
marketing
b) Purchasing, producing
c) Shipping, delivering, receiving
d) Adaptation, innovation, and
learning
3. What is tactical level management?
a) Business decisions
b) Implementation of decisions
c) Operation of departments
d) Interaction with the customers
4. An example of a tactical level activity
is?
a) Issuing a RFP
b) Monitoring production
c) Controlling inventory
d) Creating new products
Module Five: Review Questions
5. What is operational level management?
a) Selecting suppliers
b) Selling to the customer
c) Controlling inventory levels
d) Developing a business plan
6. Who is not involved in operational
activities?
a) Suppliers
b) Production personnel
c) Customers
d) Supply chain managers
7. What is the bullwhip effect?
a) Bloating of inventory to meet fictitious
customer demand
b) Purchasing of surplus goods in a chain
c) Returning of inventory back into stock
from customers
d) Deflating of inventory due to forecasting
8. Why is not possible to totally eliminate the
bullwhip effect?
a) Suppliers will not work with
manufacturers to take back goods
b) Continual monitoring provides real time
information
c) Companies have a variety of efficient
tracking tools
d) Customer demand fluctuates, so
forecasts cannot be 100%
Module Five: Review Questions
9. How old is PE Engineering?
a) 10 years old
b) 25 years old
c) 100 years old
d) 40 years old
10. How much less are the company’s current annual sales compared
to where it was 6 years ago?
a) $150 million
b) $5 million
c) $15 million
d) $10 million
Module Six: Five Stages of
Supply Chain Management
Supply chain managers need an
understanding of these stages to effectively
plan and to assist with determining critical
paths in the operation of a chain’s firm. The
five stages are:
1. Plan
2. Source
3. Make
4. Deliver
5. Return
Management,
above all, is a
practice where
art, science,
and craft
meet.
Henry
Mintzberg
Plan
Is the strategy
Information
from forecasts
Analysis of a
buyer
Source
Discovery Evaluation Selection
Development Management
Make
Manufacturing step
Make or buy?
Costs will be a factor
Deliver
Supplier provides
How to warehouse
products?
Customer satisfaction
depends on this
Return
Complex
Varied
policies
Flexible
system
Case Study
All Clean laundering company recently
acquired a municipal contract
This contract will account for about 20% of their
business
All Clean also sells and launders commercial linens and
floor mats
In the next, three years the municipality plans to
increase its personnel by at least 10%
Module Six: Review Questions
1. What activity occurs in the planning
stage of supply chain management?
a) Allocating funds
b) Production
c) Returning goods
d) Purchasing
2. The planning stage of supply chain
management is aligned with which
factor?
a) Operations
b) Production
c) Tactics
d) Strategy
3. What is not an activity associate with
locating suppliers in the source stage?
a) Attending trade shows
b) Reviewing supplier catalog
information
c) Assessing supplier capabilities
d) Hiring a third party consultant
to recommend suppliers
4. How do firms evaluate suppliers in the
source stage?
a) Conducting onsite visits
b) Contacting registries
c) Looking though trade journals
d) Meeting with sales personnel
Module Six: Review Questions
5. What is reason to make an item?
a) Quantities too large
b) Firm can’t handle excess
production
c) No long-term viability
d) Only a small quantity needed
6. Why do companies buy or
outsource?
a) The supplier’s superior quality
b) Trade secrets
c) Desire to use idle equipment
d) Competition
7. What activity occurs during the
deliver stage?
a) Production
b) Selection
c) Shipment
d) Procurement
8. What is an issue in the deliver
stage?
a) Reliability
b) Quality
c) Quantity
d) Innovation
Module Six: Review Questions
9. What is a problem with the return
stage in supply chains?
a) Complex relationships
b) Expensive technology
c) Accurate forecasting
d) Strategic management
10. Effective supply chains are what
during the return stage?
a) Flexible
b) Inefficient
c) Unyielding
d) Complicated
11. What time of contract did All Clean recently
acquire?
a) Federal
b) Private, for-profit business
c) Municipal
d) Small, non-profit business
12. In addition to cleaning uniforms, what does
All Clean do?
a) Sells and cleans commercial linens and
floor mats
b) Sells commercial linens only
c) Sells only commercial linens and floor
mats
d) Cleans only commercial linens and floor
mats
Module Six: Review Questions
1. What activity occurs in the planning
stage of supply chain management?
a) Allocating funds
b) Production
c) Returning goods
d) Purchasing
2. The planning stage of supply chain
management is aligned with which
factor?
a) Operations
b) Production
c) Tactics
d) Strategy
3. What is not an activity associate with
locating suppliers in the source stage?
a) Attending trade shows
b) Reviewing supplier catalog
information
c) Assessing supplier capabilities
d) Hiring a third party consultant
to recommend suppliers
4. How do firms evaluate suppliers in the
source stage?
a) Conducting onsite visits
b) Contacting registries
c) Looking though trade journals
d) Meeting with sales personnel
Module Six: Review Questions
5. What is reason to make an item?
a) Quantities too large
b) Firm can’t handle excess
production
c) No long-term viability
d) Only a small quantity needed
6. Why do companies buy or
outsource?
a) The supplier’s superior quality
b) Trade secrets
c) Desire to use idle equipment
d) Competition
7. What activity occurs during the
deliver stage?
a) Production
b) Selection
c) Shipment
d) Procurement
8. What is an issue in the deliver
stage?
a) Reliability
b) Quality
c) Quantity
d) Innovation
Module Six: Review Questions
9. What is a problem with the return
stage in supply chains?
a) Complex relationships
b) Expensive technology
c) Accurate forecasting
d) Strategic management
10. Effective supply chains are what
during the return stage?
a) Flexible
b) Inefficient
c) Unyielding
d) Complicated
11. What time of contract did All Clean recently
acquire?
a) Federal
b) Private, for-profit business
c) Municipal
d) Small, non-profit business
12. In addition to cleaning uniforms, what does
All Clean do?
a) Sells and cleans commercial linens and
floor mats
b) Sells commercial linens only
c) Sells only commercial linens and floor
mats
d) Cleans only commercial linens and floor
mats
Module Seven: The Flows of
Supply Chain Management
The flow of goods, products, and services
has a definite pattern in supply chain,
usually toward the end customer. A supply
chain can also be a pipeline in which
information and finances. The flow can be
simple or complex. It can be multi-tiered or
reversed. In this module, we will look at
three flows of supply chain management:
• Product Flow
• Information Flow
• Finance Flow
Persistence
prevails, like
a stream
that is
temporarily
blocked by
boulders and
then collects
force enough
to overflow
onward.
Vernon
Howard
The Product Flow
Ultimate Supply Chain
Extended Supply Chain
Basic Supply Chain
The Information Flow
Information throughout the supply chain
Information on orders
Drives every decision made
The Finances Flow
Any factor related to money
Credit terms, payment schedules
Invoicing and quotes
Data Warehouses
Collection of data
Provide a coherent picture
A way to extract data
Case Study
Create an Ultimate Supply Chain process flow
diagram for a popular retailer
This retailer sells almost everything
It has 1200 stores across the US
Its suppliers span the globe.
Module Seven: Review Questions
1. What is included in the product
flow?
a) Movement of goods
b) Movement of information
c) Data storage
d) Financing
2. Who is not involved in a basic flow
of supply chain management?
a) Suppliers
b) Producers
c) Customers
d) Customer’s customers
3. Why is the information flow
important in supply chains?
a) It conveys services
b) It drives decisions
c) It conveys finances
d) It provides raw materials
4. What kinds of information are not
conveyed in the information flow?
a) Metrics
b) Product information
c) Customer details
d) Competitor’s secrets
Module Seven: Review Questions
5. What is included in the financial
flow?
a) Payments
b) Metrics
c) Products
d) Goods
6. What is a financial warning flag?
a) Current ratios
b) Operation losses and gains
c) Standard accounting practices
d) Delayed financial reports
7. What is a data warehouse?
a) A collection of items
b) Inventories
c) Supplies
d) A collection of data
8. How does it relate to the three
flow processes?
a) Distinguishes the flows
b) Keeps them separate
c) Helps integrate the flows
d) Decentralizes efforts
Module Seven: Review Questions
9. What is one type of item that the company does not sell?
a) Small appliances
b) Cars
c) Pet supplies
d) Home goods
10. Across the United States, how many stores does it have?
a) 500
b) 200
c) 1200
d) 2000
Module Seven: Review Questions
1. What is included in the product
flow?
a) Movement of goods
b) Movement of information
c) Data storage
d) Financing
2. Who is not involved in a basic flow
of supply chain management?
a) Suppliers
b) Producers
c) Customers
d) Customer’s customers
3. Why is the information flow
important in supply chains?
a) It conveys services
b) It drives decisions
c) It conveys finances
d) It provides raw materials
4. What kinds of information are not
conveyed in the information flow?
a) Metrics
b) Product information
c) Customer details
d) Competitor’s secrets
Module Seven: Review Questions
5. What is included in the financial
flow?
a) Payments
b) Metrics
c) Products
d) Goods
6. What is a financial warning flag?
a) Current ratios
b) Operation losses and gains
c) Standard accounting practices
d) Delayed financial reports
7. What is a data warehouse?
a) A collection of items
b) Inventories
c) Supplies
d) A collection of data
8. How does it relate to the three
flow processes?
a) Distinguishes the flows
b) Keeps them separate
c) Helps integrate the flows
d) Decentralizes efforts
Module Seven: Review Questions
9. What is one type of item that the company does not sell?
a) Small appliances
b) Cars
c) Pet supplies
d) Home goods
10. Across the United States, how many stores does it have?
a) 500
b) 200
c) 1200
d) 2000
Module Eight: Inventory
Management
Inventory management is the critical
stage in supply chain management
because it helps to establish inventory
and sales patterns, increase working
capital, and turn inventory in cash.
Inventory management involves various
metrics and forecasting. It also involves
how firms move their inventory and
maintain accurate records.
Inventories
can be
managed,
but people
must be led.
H. Ross
Perot
Levels of Inventory
Carrying an
inventory is
expensive
Coordinate
between
departments
Examine
relevant
forecasts
Just-In-Time Inventory
Used to manage
inventory levels
Produced right before
they are needed
Reduces costs and
inventory
Keeping Accurate Records
95% or better is
recommended
Reduce inventory costs
Dedicated software
Inventory Calculator
Turnover = Cost
of goods/Average
inventory
Average days in
inventory = 365 X
Turnover
Case Study
JIT Productions, Inc. manufactures novelty
bags for retailers
Their sales are mainly seasonal
They also make bags specifically for customers and
some with themes from cartoon characters
The holidays are coming and they are anticipating sales
to increase 10% from last year
Module Eight: Review Questions
1. What is not a factor to consider
when setting inventory levels?
a) Transporter preference
b) Plant capacity/lead time
c) Shelf life
d) Storage capacity
2. What is a major tool used to set
inventory levels?
a) Current sales forecasts
b) Media reports
c) Qualitative insights
d) Textbooks
3. What is a pro of just-in-time inventory?
a) Reduced lead times
b) Limited inventory prohibits quick
production increases
c) Requires great amount of
coordination with customers
d) Unforeseen production changes
can greatly affect the entire
product flow
4. What is a con of just-in-time inventory?
a) Ability to meet customer demand
without huge inventory
overhead/costs.
b) Better use of personnel resources.
c) Ability to utilize idle equipment
d) Limited inventory interferes with
production increases
Module Eight: Review Questions
5. What is a benefit of keeping
accurate records?
a) Economies of scale
b) Increased costs
c) Increased the risks
d) Production problems errors
6. What minimum accuracy rate in
record keeping is recommended?
a) 80%
b) 85%
c) 90%
d) 95%
7. Where can providers find
inventory calculators?
a) Online
b) At department stores
c) Specialty stores
d) Electronic super centers
8. What information do inventory
calculations provide?
a) Inventory levels
b) Carrying costs
c) Inventory turnover
d) Shipping costs
Module Eight: Review Questions
9. What product does JIT Productions, Inc. manufacture?
a) Novelty bags
b) Jewelry
c) Pencils
d) Computers
10. How does the company expect its sales to change with the
upcoming holiday season compared to the previous year?
a) Decrease 5%
b) Increase 10%
c) Stay the same
d) Increase 20%
Module Eight: Review Questions
1. What is not a factor to consider
when setting inventory levels?
a) Transporter preference
b) Plant capacity/lead time
c) Shelf life
d) Storage capacity
2. What is a major tool used to set
inventory levels?
a) Current sales forecasts
b) Media reports
c) Qualitative insights
d) Textbooks
3. What is a pro of just-in-time inventory?
a) Reduced lead times
b) Limited inventory prohibits quick
production increases
c) Requires great amount of
coordination with customers
d) Unforeseen production changes
can greatly affect the entire
product flow
4. What is a con of just-in-time inventory?
a) Ability to meet customer demand
without huge inventory
overhead/costs.
b) Better use of personnel resources.
c) Ability to utilize idle equipment
d) Limited inventory interferes with
production increases
Module Eight: Review Questions
5. What is a benefit of keeping
accurate records?
a) Economies of scale
b) Increased costs
c) Increased the risks
d) Production problems errors
6. What minimum accuracy rate in
record keeping is recommended?
a) 80%
b) 85%
c) 90%
d) 95%
7. Where can providers find
inventory calculators?
a) Online
b) At department stores
c) Specialty stores
d) Electronic super centers
8. What information do inventory
calculations provide?
a) Inventory levels
b) Carrying costs
c) Inventory turnover
d) Shipping costs
Module Eight: Review Questions
9. What product does JIT Productions, Inc. manufacture?
a) Novelty bags
b) Jewelry
c) Pencils
d) Computers
10. How does the company expect its sales to change with the
upcoming holiday season compared to the previous year?
a) Decrease 5%
b) Increase 10%
c) Stay the same
d) Increase 20%
Module Nine: Supply
Chain Groups
In most instances, supply chains
operate like networks rather than linear
chains. Additionally, the relationships
are more like partnerships in which
members share risks and rewards. The
types of groups involved in supply chain
management include: suppliers,
producers, customer’s, customer
customers. In this module, we look at
the role of each group.
Better
understated
than
overstated.
Let people be
surprised
that it was
more than
you promised
and easier
than you
said.
Jim Rohn
The Suppliers
Where the chain begins
Provides raw materials
Stream of information
The Producers
Design and manufacture
Work with suppliers
Work with customers
Maintain inventory
The Customers
Purchase products
Forecasting is based on
customers
Producers are customers of
suppliers
The Customer’s Customers
Purchase final products
Wholesaler or retailer
Ultimate customer
Case Study
TeleCOM1 is a leading telecommunications
equipment firm
The CEO indicated the firm is at the brink of ‘stormy
weather.’
The company struggles to keep abreast industry
changes
Many of its processes are currently spread across a
large enterprise
Module Nine: Review Questions
1. What issues face the suppliers?
a) Raw materials
b) Finished goods
c) End services
d) In progress goods
2. Who do suppliers align with?
a) End customers
b) Resale stores
c) Producers
d) Customer’s customers
3. What is a major producer issue?
a) Producing quality at low costs
b) Financing purchase of produced
goods
c) Receiving produced goods
d) Shipping raw materials
4. Who are producers?
a) Transporters
b) Manufacturers
c) Supply chain managers
d) Distributors
Module Nine: Review Questions
5. What are issues for customers
a) Value
b) Inventory
c) Shipping
d) Production
6. Who do the customers not usually
interact directly with?
a) Focal firms (intermediate
companies)
b) Outsourcing companies
c) Retailers
d) Distributors
7. What is an issue that a customer
can encounter?
a) Business strategies
b) Management
c) Production
d) Buying behavior/decisions
8. What’s another term for the
customer’s customers?
a) Producer
b) Supplier
c) Ultimate consumer
d) Intermediate
Module Nine: Review Questions
9. What type of product does the company manufacture?
a) Printer cartridges
b) Hair accessories
c) Notebook paper
d) Telecommunications equipment
10. What does the CEO about the state of the company?
a) It is doing very well
b) Trouble is brewing
c) The company is closing down
d) The company is being sold to another company
Module Nine: Review Questions
1. What issues face the suppliers?
a) Raw materials
b) Finished goods
c) End services
d) In progress goods
2. Who do suppliers align with?
a) End customers
b) Resale stores
c) Producers
d) Customer’s customers
3. What is a major producer issue?
a) Producing quality at low costs
b) Financing purchase of produced
goods
c) Receiving produced goods
d) Shipping raw materials
4. Who are producers?
a) Transporters
b) Manufacturers
c) Supply chain managers
d) Distributors
Module Nine: Review Questions
5. What are issues for customers
a) Value
b) Inventory
c) Shipping
d) Production
6. Who do the customers not usually
interact directly with?
a) Focal firms (intermediate
companies)
b) Outsourcing companies
c) Retailers
d) Distributors
7. What is an issue that a customer
can encounter?
a) Business strategies
b) Management
c) Production
d) Buying behavior/decisions
8. What’s another term for the
customer’s customers?
a) Producer
b) Supplier
c) Ultimate consumer
d) Intermediate
Module Nine: Review Questions
9. What type of product does the company manufacture?
a) Printer cartridges
b) Hair accessories
c) Notebook paper
d) Telecommunications equipment
10. What does the CEO about the state of the company?
a) It is doing very well
b) Trouble is brewing
c) The company is closing down
d) The company is being sold to another company
Module Ten: Tracking and
Monitoring
With supply chains these activities can
be more complex and require a great
deal coordination. In this module, we
will look at ways to track and monitor
supply chain activities. Some key agents
for tracking and monitoring include:
• Dashboard
• RFID’s
• Alert Generation
• Stock Keeping Unit (SKU)
Our role is to
monitor and
maintain a
framework
in which fair
competition
can flourish.
Arthur
Levitt
Dashboard
Monitor
performance
Management
tools
Visual
information
RFID’s
Radio Frequency Identification
Handheld computers
Scanners
Helps track items
Alert Generation
Helps
prevent
surprises
Paired with
a
dashboard
How to
deal with it
Stock Keeping Unit (SKU)
Assigned numbers
Specific products
May find identical SKU
Case Study
ATU leads the medical supply industry in
producing high quality prosthetics
The firm has won many industry awards
Recently assigned a task force to help improve its lean
manufacturing techniques
The task force includes many industry professionals
Module Ten: Review Questions
1. What kind of tool is a dashboard?
a) Graphical
b) Textual
c) Auditory
d) Delayed time
2. What information does a
dashboard provide?
a) Shipping
b) Financial
c) Inventory status
d) Industry trends
3. What is RFID?
a) Real fine identification
b) Radio frequency identification
c) Radio filtered identification
d) Real frequency identification
4. How can RFID technology help supply
chains?
a) Produce faster
b) Ship cheaper
c) Track more extensively
d) Store more inventory
Module Ten: Review Questions
5. What is alert generation?
a) Message
b) Code
c) Application
d) Technique
6. What is the benefit of alert
generation?
a) They are usually manual
b) They are not coupled with
other tools.
c) They are automatic
d) They are expensive
7. What is the SKU?
a) An inventory ID number
b) The actual product
c) A raw material
d) Invoice number
8. What is a common problem
with the SKU?
a) Limited number
b) Hard to understand
c) Outdated
d) Proliferation
Module Ten: Review Questions
9. What is the company known for manufacturing?
a) Orthopedic prosthetics
b) Crutches
c) Canes
d) Wheelchairs
10. Of the following, who is not one on the company’s newly
developed task force?
a) Orthopedic surgeon
b) Attorney
c) Product development engineers
d) Independent consultants
Module Ten: Review Questions
1. What kind of tool is a dashboard?
a) Graphical
b) Textual
c) Auditory
d) Delayed time
2. What information does a
dashboard provide?
a) Shipping
b) Financial
c) Inventory status
d) Industry trends
3. What is RFID?
a) Real fine identification
b) Radio frequency identification
c) Radio filtered identification
d) Real frequency identification
4. How can RFID technology help supply
chains?
a) Produce faster
b) Ship cheaper
c) Track more extensively
d) Store more inventory
Module Ten: Review Questions
5. What is alert generation?
a) Message
b) Code
c) Application
d) Technique
6. What is the benefit of alert
generation?
a) They are usually manual
b) They are not coupled with
other tools.
c) They are automatic
d) They are expensive
7. What is the SKU?
a) An inventory ID number
b) The actual product
c) A raw material
d) Invoice number
8. What is a common problem
with the SKU?
a) Limited number
b) Hard to understand
c) Outdated
d) Proliferation
Module Ten: Review Questions
9. What is the company known for manufacturing?
a) Orthopedic prosthetics
b) Crutches
c) Canes
d) Wheelchairs
10. Of the following, who is not one on the company’s newly
developed task force?
a) Orthopedic surgeon
b) Attorney
c) Product development engineers
d) Independent consultants
Module Eleven: Supply
Chain Event Management
The primary role of a supply chain
manager is to not only manage
purchase, track and monitor assets, but
to understand the different problems
that can occur to impede flow and
prevent these. In this module, we will
examine:
• Inventory alerts
• Supplier alerts
• Bottlenecking
• Being Proactive
While we are
not in a crisis
situation, we
are taking
proactive
steps.
Lee Brown
Inventory Alerts
Inventory levels
Make a decision
Snapshot of the chain
Supplier Alerts
Status information
From supplier
Lists commonly used items
Bottlenecking
Single event
Entire system is
affected
Anywhere in the chain
Being Proactive
Best method
Monitor reports
Stay informed
Case Study
Bluepool Corporation is the world’s leading
home appliance manufacturer
They begun to lose business to competitors
Inability to keep up with customer needs
They brought in a consultant, who made some
turnaround suggestions.
Module Eleven: Review Questions
1. What is an inventory alerts?
a) Alerts from the supplier
b) Alerts regarding inventory
levels
c) Alerts from the shipping
company
d) Delivery messages
2. What is an advantage of inventory
alerts?
a) Prevents surprises
b) Forecasts customer demand
c) Meets industry standards
d) Promotes customer satisfaction
3. What is not an example of a supplier
alerts?
a) Alerts from the supplier on
materials
b) Alerts regarding production
c) Alerts from the shipping
company
d) Delivery messages
4. What is an advantage of supplier
alerts?
a) Determine purchase costs
b) Increase lead times
c) Forecast customer demand
d) Help manage inventory
Module Eleven: Review Questions
5. What is bottlenecking?
a) Production technique to lower
inventory
b) Faster lead time
c) Block in product flow
d) Production technique for
improving efficiencies
6. Where can bottlenecking occur?
a) In shipping only
b) In production only
c) With suppliers mostly
d) Anywhere in the supply chain
7. What is the best way for managers to
manage a supply chain?
a) Be proactive
b) Be rigid
c) Be slow
d) Narrow focused
8. What is one way supply chain managers
can be proactive?
a) Wait on supplier messages before
adjusting inventories
b) Rely on records that are 80%
accurate
c) Fail to develop collaborative
relationships
d) Use metrics and forecasts
Module Eleven: Review Questions
9. What is the name of the company?
a) Bluepool Corporation
b) Liverpool Corporation
c) Bluetooth Corporation
d) Poolblue Corporation
10. At one point, how much had the company’s sales dropped?
a) 50%
b) 92%
c) 65%
d) 38%
Module Eleven: Review Questions
1. What is an inventory alerts?
a) Alerts from the supplier
b) Alerts regarding inventory
levels
c) Alerts from the shipping
company
d) Delivery messages
2. What is an advantage of inventory
alerts?
a) Prevents surprises
b) Forecasts customer demand
c) Meets industry standards
d) Promotes customer satisfaction
3. What is not an example of a supplier
alerts?
a) Alerts from the supplier on
materials
b) Alerts regarding production
c) Alerts from the shipping
company
d) Delivery messages
4. What is an advantage of supplier
alerts?
a) Determine purchase costs
b) Increase lead times
c) Forecast customer demand
d) Help manage inventory
Module Eleven: Review Questions
5. What is bottlenecking?
a) Production technique to lower
inventory
b) Faster lead time
c) Block in product flow
d) Production technique for
improving efficiencies
6. Where can bottlenecking occur?
a) In shipping only
b) In production only
c) With suppliers mostly
d) Anywhere in the supply chain
7. What is the best way for managers to
manage a supply chain?
a) Be proactive
b) Be rigid
c) Be slow
d) Narrow focused
8. What is one way supply chain managers
can be proactive?
a) Wait on supplier messages before
adjusting inventories
b) Rely on records that are 80%
accurate
c) Fail to develop collaborative
relationships
d) Use metrics and forecasts
Module Eleven: Review Questions
9. What is the name of the company?
a) Bluepool Corporation
b) Liverpool Corporation
c) Bluetooth Corporation
d) Poolblue Corporation
10. At one point, how much had the company’s sales dropped?
a) 50%
b) 92%
c) 65%
d) 38%
Module Twelve:
Wrapping Up
Although this workshop is coming to a
close, we hope that your journey to
improve your Supply Chain
Management skills is just beginning.
Please take a moment to review and
update your action plan. This will be a
key tool to guide your progress in the
days, weeks, months, and years to
come. We wish you the best of luck on
the rest of your travels!
Failure lies not
in falling
down. Failure
lies not in
getting up.
Chinese
Proverb
Words from the Wise
Jack
Welch
• An organization's ability to learn,
and translate that learning into
action rapidly, is the ultimate
competitive advantage.
Henry R.
Luce
• Business, more than any other
occupation, is a continual
dealing with the future; it is a
continual calculation, an
instinctive exercise in foresight.

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Supply chain slides

  • 2. Module One: Getting Started Before we begin with the main points of the course, however, we first need to complete some activities to help focus and maximize our learning experience. In Module One, we’re going to cover topics such as basic housekeeping, parking lot, workshop objectives and action plans and evaluation. So, let’s get started. The secret of getting ahead is getting started. Agatha Christie
  • 3. Workshop Objectives Improve performance Levels of supply chain management Tracking and monitoring methods
  • 4. Module Two: Why Supply Chain Management? So then, what exactly is supply chain management? It is the management of interconnected businesses involved in providing goods or services to consumers. Supply chain management involves the finances, logistics, and delivery of products or services and requires integrated behavior and cooperation among the chain’s firms to be successful. A satisfied customer is the best business strategy of all. Michael LeBoeuf
  • 5. Customer Satisfaction Is a consequence Indicator of success Delivering what is perceived by the customer
  • 6. Improving Performance System of activities Ensure goals are met Processes or procedures
  • 7. Lowering Costs Making some tasks routine Practicing economies of scale Trimming or reducing budgets
  • 8. Product Development Idea generation Market research Product pricing Technical and legal requirements
  • 9. Case Study A small publishing company initially experiences steady growth and success After 10 years, the company decides to enter into the eBook business They do not sufficiently market this new product Twelve months after the changes, the company is not making a profit
  • 10. Module Two: Review Questions 1. What way does the supply chain improve customer satisfaction? a) Creating value b) Increasing production times c) Increasing costs d) Delaying shipping 2. What is customer satisfaction an indicator of? a) Decentralized operations b) Expensive technology c) Speedy production d) Collaborative success 3. What is Performance Improvement? a) Measuring and ensuring goals are met b) Financing opportunities c) Providing customers products d) Predicting outcomes 4. What kind of approach is performance improvement? a) Operational b) Production c) Management d) Research
  • 11. Module Two: Review Questions 5. What is a cost control strategy from this module? a) Trimming or reducing quality b) Producing specialized products c) Practicing economies of scale d) Implementing the latest technology 6. What is the most important factor in lowering costs? a) Value b) Accessibility c) Reproducibility d) Flexibility 7. Which activity is involved in developing a product? a) Beta testing b) Shipping c) Invoicing d) Purchasing 8. What is an example of a non-tangible product in a supply chain? a) Raw materials b) Consulting services c) In-progress goods d) Finished goods
  • 12. Module Two: Review Questions 9. What type of how-to books does the company publish? a) Books on investing b) Books on cooking c) Books on home repairs d) Books on sewing 10. After how many years of business does the company decide to explore EBooks? a) 5 years b) 3 years c) 15 years d) 10 years
  • 13. Module Two: Review Questions 1. What way does the supply chain improve customer satisfaction? a) Creating value b) Increasing production times c) Increasing costs d) Delaying shipping 2. What is customer satisfaction an indicator of? a) Decentralized operations b) Expensive technology c) Speedy production d) Collaborative success 3. What is Performance Improvement? a) Measuring and ensuring goals are met b) Financing opportunities c) Providing customers products d) Predicting outcomes 4. What kind of approach is performance improvement? a) Operational b) Production c) Management d) Research
  • 14. Module Two: Review Questions 5. What is a cost control strategy from this module? a) Trimming or reducing quality b) Producing specialized products c) Practicing economies of scale d) Implementing the latest technology 6. What is the most important factor in lowering costs? a) Value b) Accessibility c) Reproducibility d) Flexibility 7. Which activity is involved in developing a product? a) Beta testing b) Shipping c) Invoicing d) Purchasing 8. What is an example of a non-tangible product in a supply chain? a) Raw materials b) Consulting services c) In-progress goods d) Finished goods
  • 15. Module Two: Review Questions 9. What type of how-to books does the company publish? a) Books on investing b) Books on cooking c) Books on home repairs d) Books on sewing 10. After how many years of business does the company decide to explore EBooks? a) 5 years b) 3 years c) 15 years d) 10 years
  • 16. Module Three: Key Terms (I) For an organization to operate at optimum efficiency, supply management and procurement need to be clearly defined activities. This module will cover key terms related to supply chains. Property may be destroyed and money may lose its purchasing power; but, character, health, knowledge and good judgment will always be in demand under all conditions. Roger Babson
  • 18. Upstream and Downstream Goods, services, and finances Dynamics of a supply chain Suppliers and customers
  • 19. Raw Material Basic goods or resources Used to manufacture products Iron is used to make steel
  • 20. Forecasting Use of historical data Predict future trends Sharing of information
  • 21. Carrying Cost Holding inventory Handling charges Labor Insurance
  • 22. Case Study Select one product from Outback Camping to analyze and get to market Raw materials, procurement activities and how to add value to the customer for your product Forecast a hypothetical customer demand Determine carrying costs (hypothetical using a 25% inventory value)
  • 23. Module Three: Review Questions 1. A difference between purchasing and procurement is: a) Storage b) Shipping c) Invoicing d) Delivery 2. What is value adding output of procurement? a) Monitoring b) Tracking c) Storage d) Continuity of supplies 3. Upstream goods flow in which direction? a) From the customer to the intermediate firm b) From the intermediate firm to the producers c) From the producers to the intermediate firm d) From the distributor to the customer 4. Who is at the end of the supply chain? a) Suppliers b) Customers c) Manufacturers d) Distributors
  • 24. Module Three: Review Questions 5. What are raw materials? a) Finished goods b) Seasonal goods c) In process goods d) Basic goods 6. A commodity is used for? a) Trading for other goods b) Making raw goods c) Controlling inventory d) Returning goods 7. Why is forecasting necessary? a) To determine the cost of an item b) To pay an invoice c) To understand how to manage personnel d) To predict customer demand 8. What is a type of forecasting used in supply chains? a) Quantitative b) Technical c) Weather d) Environmental
  • 25. Module Three: Review Questions 9. What is the carrying cost? a) Purchase costs b) Holding costs c) Selling price d) Retail price 10. What is used to calculate carrying costs? a) Maximum inventory b) Inventory mode c) Average inventory d) Minimum inventory 11. What is one product that Outback Camping produces? a) Sleeping bags b) Boots c) Clothing d) Flashlights 12. What is one product that Outback Camping produces? a) Compasses b) Camping stoves c) Tents d) Backpacks
  • 26. Module Three: Review Questions 1. A difference between purchasing and procurement is: a) Storage b) Shipping c) Invoicing d) Delivery 2. What is value adding output of procurement? a) Monitoring b) Tracking c) Storage d) Continuity of supplies 3. Upstream goods flow in which direction? a) From the customer to the intermediate firm b) From the intermediate firm to the producers c) From the producers to the intermediate firm d) From the distributor to the customer 4. Who is at the end of the supply chain? a) Suppliers b) Customers c) Manufacturers d) Distributors
  • 27. Module Three: Review Questions 5. What are raw materials? a) Finished goods b) Seasonal goods c) In process goods d) Basic goods 6. A commodity is used for? a) Trading for other goods b) Making raw goods c) Controlling inventory d) Returning goods 7. Why is forecasting necessary? a) To determine the cost of an item b) To pay an invoice c) To understand how to manage personnel d) To predict customer demand 8. What is a type of forecasting used in supply chains? a) Quantitative b) Technical c) Weather d) Environmental
  • 28. Module Three: Review Questions 9. What is the carrying cost? a) Purchase costs b) Holding costs c) Selling price d) Retail price 10. What is used to calculate carrying costs? a) Maximum inventory b) Inventory mode c) Average inventory d) Minimum inventory 11. What is one product that Outback Camping produces? a) Sleeping bags b) Boots c) Clothing d) Flashlights 12. What is one product that Outback Camping produces? a) Compasses b) Camping stoves c) Tents d) Backpacks
  • 29. Module Four: Key Terms (II) In this module, we will look more closely at the concept of inventory control and more key terms in supply chain management. What does inventory entail? What are some important aspects of meeting the customers’ demands for products and services? Lastly, how can supply chain firms effectively handle returns despite the number of organizations that may be involved? As far as the customer is concerned, the interface is the product. Jef Raskin
  • 30. Inventory Items held for sale Items used in manufacturing Inventory drives purchasing decisions
  • 31. Order Generation Process of obtaining customer business Specific products or services Customer recognizes a need
  • 32. Order Taking Date Number Origin Account Item Date needed Shipping Authorization
  • 33. Order Fulfillment Acquiring the item Preparing the item Scheduling the shipment Preparing shipping documentation
  • 34. Returns Management Faulty products or services Policy should be established
  • 35. Case Study A manufacturing company in Taiwan produces upscale cases for cell phones Since the introduction of Smartphones, their sales have quadrupled They are not having difficulty in keeping up with the demand Their suppliers are sometimes slow in getting the raw plastic to them
  • 36. Module Four: Review Questions 1. What does the term inventory not include? a) Sold goods b) Dead stock c) Seasonal stock d) Promotional items 2. What is an important factor about high inventory levels? a) They relate to deflation b) They relate to inflation c) They are easy to manage d) They are minimal assets 3. What activity is included in order generation? a) Monitoring inventory b) Identifying inventory c) Finding a supplier d) Collaborating with manufacturers 4. Who is not directly involved in order generation? a) Customer service b) Procurement c) End customers d) Supply chain managers
  • 37. Module Four: Review Questions 5. What activity is included in order taking? a) Drawing up a contract b) Shipping items c) Receiving items d) Delivering inventory 6. What is the difference between a quote and an RFP? a) RFPs are short documents b) RFPs provide simple pricing c) RFPs meet the requirements of the requestor d) RFPs include detailed supporting and technical documentation 7. What activity is not included in order fulfillment? a) Preparing the item for shipping b) Scheduling the shipment of the item c) Preparing shipping documentation d) Selecting the supplier 8. What is a way suppliers add value in the ordering process? a) Having high inventories b) Offering low prices c) Competing strongly d) Providing customer’s good communication
  • 38. Module Four: Review Questions 9. A service industry may have which policy? a) A return policy b) A cancellation policy c) A warranty for defective parts d) A replacement policy 10. When should return policies be established? a) After the sale b) During the sale c) During the formulation of the initial business plan d) When companies make process changes 11. Where is the company stationed? a) China b) Japan c) Thailand d) Taiwan 12. How has the company’s sales been affected since the introduction of Smartphones? a) They have doubled b) They have been cut in half c) They have tripled d) They have quadrupled
  • 39. Module Four: Review Questions 1. What does the term inventory not include? a) Sold goods b) Dead stock c) Seasonal stock d) Promotional items 2. What is an important factor about high inventory levels? a) They relate to deflation b) They relate to inflation c) They are easy to manage d) They are minimal assets 3. What activity is included in order generation? a) Monitoring inventory b) Identifying inventory c) Finding a supplier d) Collaborating with manufacturers 4. Who is not directly involved in order generation? a) Customer service b) Procurement c) End customers d) Supply chain managers
  • 40. Module Four: Review Questions 5. What activity is included in order taking? a) Drawing up a contract b) Shipping items c) Receiving items d) Delivering inventory 6. What is the difference between a quote and an RFP? a) RFPs are short documents b) RFPs provide simple pricing c) RFPs meet the requirements of the requestor d) RFPs include detailed supporting and technical documentation 7. What activity is not included in order fulfillment? a) Preparing the item for shipping b) Scheduling the shipment of the item c) Preparing shipping documentation d) Selecting the supplier 8. What is a way suppliers add value in the ordering process? a) Having high inventories b) Offering low prices c) Competing strongly d) Providing customer’s good communication
  • 41. Module Four: Review Questions 9. A service industry may have which policy? a) A return policy b) A cancellation policy c) A warranty for defective parts d) A replacement policy 10. When should return policies be established? a) After the sale b) During the sale c) During the formulation of the initial business plan d) When companies make process changes 11. Where is the company stationed? a) China b) Japan c) Thailand d) Taiwan 12. How has the company’s sales been affected since the introduction of Smartphones? a) They have doubled b) They have been cut in half c) They have tripled d) They have quadrupled
  • 42. Module Five: Three Levels of Supply Chain Management Management always begins with a single step that leads to successive steps or levels. In this module of the course, we will examine three levels of supply chain management: • Strategic level • Tactical level • Operation level Do the difficult things while they are easy and do the great things while they are small. A journey of a thousand miles must begin with a single step. Lao Tzu
  • 43. Strategic Level Make current activities efficient Manage the risks of current activities Develop a capacity for learning, adaptation and innovation
  • 44. Tactical Level How to deploy activities “Go-to-market” How suppliers meet needs
  • 47. Case Study PE Engineering managers meet to discuss on how to turn their company around The company has been experiencing several supplier setbacks and a reduction in sales It’s faced some challenges with getting supplies on a timely basis Transportation costs have increased, which has seriously affected the company.
  • 48. Module Five: Review Questions 1. What is strategic level management? a) Relating business practices to enterprise-wide goals b) Managing alliances with supply partners c) Managing production d) Controlling inventory levels 2. Strategy level activities include? a) Development, testing, marketing b) Purchasing, producing c) Shipping, delivering, receiving d) Adaptation, innovation, and learning 3. What is tactical level management? a) Business decisions b) Implementation of decisions c) Operation of departments d) Interaction with the customers 4. An example of a tactical level activity is? a) Issuing a RFP b) Monitoring production c) Controlling inventory d) Creating new products
  • 49. Module Five: Review Questions 5. What is operational level management? a) Selecting suppliers b) Selling to the customer c) Controlling inventory levels d) Developing a business plan 6. Who is not involved in operational activities? a) Suppliers b) Production personnel c) Customers d) Supply chain managers 7. What is the bullwhip effect? a) Bloating of inventory to meet fictitious customer demand b) Purchasing of surplus goods in a chain c) Returning of inventory back into stock from customers d) Deflating of inventory due to forecasting 8. Why is not possible to totally eliminate the bullwhip effect? a) Suppliers will not work with manufacturers to take back goods b) Continual monitoring provides real time information c) Companies have a variety of efficient tracking tools d) Customer demand fluctuates, so forecasts cannot be 100%
  • 50. Module Five: Review Questions 9. How old is PE Engineering? a) 10 years old b) 25 years old c) 100 years old d) 40 years old 10. How much less are the company’s current annual sales compared to where it was 6 years ago? a) $150 million b) $5 million c) $15 million d) $10 million
  • 51. Module Five: Review Questions 1. What is strategic level management? a) Relating business practices to enterprise-wide goals b) Managing alliances with supply partners c) Managing production d) Controlling inventory levels 2. Strategy level activities include? a) Development, testing, marketing b) Purchasing, producing c) Shipping, delivering, receiving d) Adaptation, innovation, and learning 3. What is tactical level management? a) Business decisions b) Implementation of decisions c) Operation of departments d) Interaction with the customers 4. An example of a tactical level activity is? a) Issuing a RFP b) Monitoring production c) Controlling inventory d) Creating new products
  • 52. Module Five: Review Questions 5. What is operational level management? a) Selecting suppliers b) Selling to the customer c) Controlling inventory levels d) Developing a business plan 6. Who is not involved in operational activities? a) Suppliers b) Production personnel c) Customers d) Supply chain managers 7. What is the bullwhip effect? a) Bloating of inventory to meet fictitious customer demand b) Purchasing of surplus goods in a chain c) Returning of inventory back into stock from customers d) Deflating of inventory due to forecasting 8. Why is not possible to totally eliminate the bullwhip effect? a) Suppliers will not work with manufacturers to take back goods b) Continual monitoring provides real time information c) Companies have a variety of efficient tracking tools d) Customer demand fluctuates, so forecasts cannot be 100%
  • 53. Module Five: Review Questions 9. How old is PE Engineering? a) 10 years old b) 25 years old c) 100 years old d) 40 years old 10. How much less are the company’s current annual sales compared to where it was 6 years ago? a) $150 million b) $5 million c) $15 million d) $10 million
  • 54. Module Six: Five Stages of Supply Chain Management Supply chain managers need an understanding of these stages to effectively plan and to assist with determining critical paths in the operation of a chain’s firm. The five stages are: 1. Plan 2. Source 3. Make 4. Deliver 5. Return Management, above all, is a practice where art, science, and craft meet. Henry Mintzberg
  • 55. Plan Is the strategy Information from forecasts Analysis of a buyer
  • 57. Make Manufacturing step Make or buy? Costs will be a factor
  • 58. Deliver Supplier provides How to warehouse products? Customer satisfaction depends on this
  • 60. Case Study All Clean laundering company recently acquired a municipal contract This contract will account for about 20% of their business All Clean also sells and launders commercial linens and floor mats In the next, three years the municipality plans to increase its personnel by at least 10%
  • 61. Module Six: Review Questions 1. What activity occurs in the planning stage of supply chain management? a) Allocating funds b) Production c) Returning goods d) Purchasing 2. The planning stage of supply chain management is aligned with which factor? a) Operations b) Production c) Tactics d) Strategy 3. What is not an activity associate with locating suppliers in the source stage? a) Attending trade shows b) Reviewing supplier catalog information c) Assessing supplier capabilities d) Hiring a third party consultant to recommend suppliers 4. How do firms evaluate suppliers in the source stage? a) Conducting onsite visits b) Contacting registries c) Looking though trade journals d) Meeting with sales personnel
  • 62. Module Six: Review Questions 5. What is reason to make an item? a) Quantities too large b) Firm can’t handle excess production c) No long-term viability d) Only a small quantity needed 6. Why do companies buy or outsource? a) The supplier’s superior quality b) Trade secrets c) Desire to use idle equipment d) Competition 7. What activity occurs during the deliver stage? a) Production b) Selection c) Shipment d) Procurement 8. What is an issue in the deliver stage? a) Reliability b) Quality c) Quantity d) Innovation
  • 63. Module Six: Review Questions 9. What is a problem with the return stage in supply chains? a) Complex relationships b) Expensive technology c) Accurate forecasting d) Strategic management 10. Effective supply chains are what during the return stage? a) Flexible b) Inefficient c) Unyielding d) Complicated 11. What time of contract did All Clean recently acquire? a) Federal b) Private, for-profit business c) Municipal d) Small, non-profit business 12. In addition to cleaning uniforms, what does All Clean do? a) Sells and cleans commercial linens and floor mats b) Sells commercial linens only c) Sells only commercial linens and floor mats d) Cleans only commercial linens and floor mats
  • 64. Module Six: Review Questions 1. What activity occurs in the planning stage of supply chain management? a) Allocating funds b) Production c) Returning goods d) Purchasing 2. The planning stage of supply chain management is aligned with which factor? a) Operations b) Production c) Tactics d) Strategy 3. What is not an activity associate with locating suppliers in the source stage? a) Attending trade shows b) Reviewing supplier catalog information c) Assessing supplier capabilities d) Hiring a third party consultant to recommend suppliers 4. How do firms evaluate suppliers in the source stage? a) Conducting onsite visits b) Contacting registries c) Looking though trade journals d) Meeting with sales personnel
  • 65. Module Six: Review Questions 5. What is reason to make an item? a) Quantities too large b) Firm can’t handle excess production c) No long-term viability d) Only a small quantity needed 6. Why do companies buy or outsource? a) The supplier’s superior quality b) Trade secrets c) Desire to use idle equipment d) Competition 7. What activity occurs during the deliver stage? a) Production b) Selection c) Shipment d) Procurement 8. What is an issue in the deliver stage? a) Reliability b) Quality c) Quantity d) Innovation
  • 66. Module Six: Review Questions 9. What is a problem with the return stage in supply chains? a) Complex relationships b) Expensive technology c) Accurate forecasting d) Strategic management 10. Effective supply chains are what during the return stage? a) Flexible b) Inefficient c) Unyielding d) Complicated 11. What time of contract did All Clean recently acquire? a) Federal b) Private, for-profit business c) Municipal d) Small, non-profit business 12. In addition to cleaning uniforms, what does All Clean do? a) Sells and cleans commercial linens and floor mats b) Sells commercial linens only c) Sells only commercial linens and floor mats d) Cleans only commercial linens and floor mats
  • 67. Module Seven: The Flows of Supply Chain Management The flow of goods, products, and services has a definite pattern in supply chain, usually toward the end customer. A supply chain can also be a pipeline in which information and finances. The flow can be simple or complex. It can be multi-tiered or reversed. In this module, we will look at three flows of supply chain management: • Product Flow • Information Flow • Finance Flow Persistence prevails, like a stream that is temporarily blocked by boulders and then collects force enough to overflow onward. Vernon Howard
  • 68. The Product Flow Ultimate Supply Chain Extended Supply Chain Basic Supply Chain
  • 69. The Information Flow Information throughout the supply chain Information on orders Drives every decision made
  • 70. The Finances Flow Any factor related to money Credit terms, payment schedules Invoicing and quotes
  • 71. Data Warehouses Collection of data Provide a coherent picture A way to extract data
  • 72. Case Study Create an Ultimate Supply Chain process flow diagram for a popular retailer This retailer sells almost everything It has 1200 stores across the US Its suppliers span the globe.
  • 73. Module Seven: Review Questions 1. What is included in the product flow? a) Movement of goods b) Movement of information c) Data storage d) Financing 2. Who is not involved in a basic flow of supply chain management? a) Suppliers b) Producers c) Customers d) Customer’s customers 3. Why is the information flow important in supply chains? a) It conveys services b) It drives decisions c) It conveys finances d) It provides raw materials 4. What kinds of information are not conveyed in the information flow? a) Metrics b) Product information c) Customer details d) Competitor’s secrets
  • 74. Module Seven: Review Questions 5. What is included in the financial flow? a) Payments b) Metrics c) Products d) Goods 6. What is a financial warning flag? a) Current ratios b) Operation losses and gains c) Standard accounting practices d) Delayed financial reports 7. What is a data warehouse? a) A collection of items b) Inventories c) Supplies d) A collection of data 8. How does it relate to the three flow processes? a) Distinguishes the flows b) Keeps them separate c) Helps integrate the flows d) Decentralizes efforts
  • 75. Module Seven: Review Questions 9. What is one type of item that the company does not sell? a) Small appliances b) Cars c) Pet supplies d) Home goods 10. Across the United States, how many stores does it have? a) 500 b) 200 c) 1200 d) 2000
  • 76. Module Seven: Review Questions 1. What is included in the product flow? a) Movement of goods b) Movement of information c) Data storage d) Financing 2. Who is not involved in a basic flow of supply chain management? a) Suppliers b) Producers c) Customers d) Customer’s customers 3. Why is the information flow important in supply chains? a) It conveys services b) It drives decisions c) It conveys finances d) It provides raw materials 4. What kinds of information are not conveyed in the information flow? a) Metrics b) Product information c) Customer details d) Competitor’s secrets
  • 77. Module Seven: Review Questions 5. What is included in the financial flow? a) Payments b) Metrics c) Products d) Goods 6. What is a financial warning flag? a) Current ratios b) Operation losses and gains c) Standard accounting practices d) Delayed financial reports 7. What is a data warehouse? a) A collection of items b) Inventories c) Supplies d) A collection of data 8. How does it relate to the three flow processes? a) Distinguishes the flows b) Keeps them separate c) Helps integrate the flows d) Decentralizes efforts
  • 78. Module Seven: Review Questions 9. What is one type of item that the company does not sell? a) Small appliances b) Cars c) Pet supplies d) Home goods 10. Across the United States, how many stores does it have? a) 500 b) 200 c) 1200 d) 2000
  • 79. Module Eight: Inventory Management Inventory management is the critical stage in supply chain management because it helps to establish inventory and sales patterns, increase working capital, and turn inventory in cash. Inventory management involves various metrics and forecasting. It also involves how firms move their inventory and maintain accurate records. Inventories can be managed, but people must be led. H. Ross Perot
  • 80. Levels of Inventory Carrying an inventory is expensive Coordinate between departments Examine relevant forecasts
  • 81. Just-In-Time Inventory Used to manage inventory levels Produced right before they are needed Reduces costs and inventory
  • 82. Keeping Accurate Records 95% or better is recommended Reduce inventory costs Dedicated software
  • 83. Inventory Calculator Turnover = Cost of goods/Average inventory Average days in inventory = 365 X Turnover
  • 84. Case Study JIT Productions, Inc. manufactures novelty bags for retailers Their sales are mainly seasonal They also make bags specifically for customers and some with themes from cartoon characters The holidays are coming and they are anticipating sales to increase 10% from last year
  • 85. Module Eight: Review Questions 1. What is not a factor to consider when setting inventory levels? a) Transporter preference b) Plant capacity/lead time c) Shelf life d) Storage capacity 2. What is a major tool used to set inventory levels? a) Current sales forecasts b) Media reports c) Qualitative insights d) Textbooks 3. What is a pro of just-in-time inventory? a) Reduced lead times b) Limited inventory prohibits quick production increases c) Requires great amount of coordination with customers d) Unforeseen production changes can greatly affect the entire product flow 4. What is a con of just-in-time inventory? a) Ability to meet customer demand without huge inventory overhead/costs. b) Better use of personnel resources. c) Ability to utilize idle equipment d) Limited inventory interferes with production increases
  • 86. Module Eight: Review Questions 5. What is a benefit of keeping accurate records? a) Economies of scale b) Increased costs c) Increased the risks d) Production problems errors 6. What minimum accuracy rate in record keeping is recommended? a) 80% b) 85% c) 90% d) 95% 7. Where can providers find inventory calculators? a) Online b) At department stores c) Specialty stores d) Electronic super centers 8. What information do inventory calculations provide? a) Inventory levels b) Carrying costs c) Inventory turnover d) Shipping costs
  • 87. Module Eight: Review Questions 9. What product does JIT Productions, Inc. manufacture? a) Novelty bags b) Jewelry c) Pencils d) Computers 10. How does the company expect its sales to change with the upcoming holiday season compared to the previous year? a) Decrease 5% b) Increase 10% c) Stay the same d) Increase 20%
  • 88. Module Eight: Review Questions 1. What is not a factor to consider when setting inventory levels? a) Transporter preference b) Plant capacity/lead time c) Shelf life d) Storage capacity 2. What is a major tool used to set inventory levels? a) Current sales forecasts b) Media reports c) Qualitative insights d) Textbooks 3. What is a pro of just-in-time inventory? a) Reduced lead times b) Limited inventory prohibits quick production increases c) Requires great amount of coordination with customers d) Unforeseen production changes can greatly affect the entire product flow 4. What is a con of just-in-time inventory? a) Ability to meet customer demand without huge inventory overhead/costs. b) Better use of personnel resources. c) Ability to utilize idle equipment d) Limited inventory interferes with production increases
  • 89. Module Eight: Review Questions 5. What is a benefit of keeping accurate records? a) Economies of scale b) Increased costs c) Increased the risks d) Production problems errors 6. What minimum accuracy rate in record keeping is recommended? a) 80% b) 85% c) 90% d) 95% 7. Where can providers find inventory calculators? a) Online b) At department stores c) Specialty stores d) Electronic super centers 8. What information do inventory calculations provide? a) Inventory levels b) Carrying costs c) Inventory turnover d) Shipping costs
  • 90. Module Eight: Review Questions 9. What product does JIT Productions, Inc. manufacture? a) Novelty bags b) Jewelry c) Pencils d) Computers 10. How does the company expect its sales to change with the upcoming holiday season compared to the previous year? a) Decrease 5% b) Increase 10% c) Stay the same d) Increase 20%
  • 91. Module Nine: Supply Chain Groups In most instances, supply chains operate like networks rather than linear chains. Additionally, the relationships are more like partnerships in which members share risks and rewards. The types of groups involved in supply chain management include: suppliers, producers, customer’s, customer customers. In this module, we look at the role of each group. Better understated than overstated. Let people be surprised that it was more than you promised and easier than you said. Jim Rohn
  • 92. The Suppliers Where the chain begins Provides raw materials Stream of information
  • 93. The Producers Design and manufacture Work with suppliers Work with customers Maintain inventory
  • 94. The Customers Purchase products Forecasting is based on customers Producers are customers of suppliers
  • 95. The Customer’s Customers Purchase final products Wholesaler or retailer Ultimate customer
  • 96. Case Study TeleCOM1 is a leading telecommunications equipment firm The CEO indicated the firm is at the brink of ‘stormy weather.’ The company struggles to keep abreast industry changes Many of its processes are currently spread across a large enterprise
  • 97. Module Nine: Review Questions 1. What issues face the suppliers? a) Raw materials b) Finished goods c) End services d) In progress goods 2. Who do suppliers align with? a) End customers b) Resale stores c) Producers d) Customer’s customers 3. What is a major producer issue? a) Producing quality at low costs b) Financing purchase of produced goods c) Receiving produced goods d) Shipping raw materials 4. Who are producers? a) Transporters b) Manufacturers c) Supply chain managers d) Distributors
  • 98. Module Nine: Review Questions 5. What are issues for customers a) Value b) Inventory c) Shipping d) Production 6. Who do the customers not usually interact directly with? a) Focal firms (intermediate companies) b) Outsourcing companies c) Retailers d) Distributors 7. What is an issue that a customer can encounter? a) Business strategies b) Management c) Production d) Buying behavior/decisions 8. What’s another term for the customer’s customers? a) Producer b) Supplier c) Ultimate consumer d) Intermediate
  • 99. Module Nine: Review Questions 9. What type of product does the company manufacture? a) Printer cartridges b) Hair accessories c) Notebook paper d) Telecommunications equipment 10. What does the CEO about the state of the company? a) It is doing very well b) Trouble is brewing c) The company is closing down d) The company is being sold to another company
  • 100. Module Nine: Review Questions 1. What issues face the suppliers? a) Raw materials b) Finished goods c) End services d) In progress goods 2. Who do suppliers align with? a) End customers b) Resale stores c) Producers d) Customer’s customers 3. What is a major producer issue? a) Producing quality at low costs b) Financing purchase of produced goods c) Receiving produced goods d) Shipping raw materials 4. Who are producers? a) Transporters b) Manufacturers c) Supply chain managers d) Distributors
  • 101. Module Nine: Review Questions 5. What are issues for customers a) Value b) Inventory c) Shipping d) Production 6. Who do the customers not usually interact directly with? a) Focal firms (intermediate companies) b) Outsourcing companies c) Retailers d) Distributors 7. What is an issue that a customer can encounter? a) Business strategies b) Management c) Production d) Buying behavior/decisions 8. What’s another term for the customer’s customers? a) Producer b) Supplier c) Ultimate consumer d) Intermediate
  • 102. Module Nine: Review Questions 9. What type of product does the company manufacture? a) Printer cartridges b) Hair accessories c) Notebook paper d) Telecommunications equipment 10. What does the CEO about the state of the company? a) It is doing very well b) Trouble is brewing c) The company is closing down d) The company is being sold to another company
  • 103. Module Ten: Tracking and Monitoring With supply chains these activities can be more complex and require a great deal coordination. In this module, we will look at ways to track and monitor supply chain activities. Some key agents for tracking and monitoring include: • Dashboard • RFID’s • Alert Generation • Stock Keeping Unit (SKU) Our role is to monitor and maintain a framework in which fair competition can flourish. Arthur Levitt
  • 105. RFID’s Radio Frequency Identification Handheld computers Scanners Helps track items
  • 107. Stock Keeping Unit (SKU) Assigned numbers Specific products May find identical SKU
  • 108. Case Study ATU leads the medical supply industry in producing high quality prosthetics The firm has won many industry awards Recently assigned a task force to help improve its lean manufacturing techniques The task force includes many industry professionals
  • 109. Module Ten: Review Questions 1. What kind of tool is a dashboard? a) Graphical b) Textual c) Auditory d) Delayed time 2. What information does a dashboard provide? a) Shipping b) Financial c) Inventory status d) Industry trends 3. What is RFID? a) Real fine identification b) Radio frequency identification c) Radio filtered identification d) Real frequency identification 4. How can RFID technology help supply chains? a) Produce faster b) Ship cheaper c) Track more extensively d) Store more inventory
  • 110. Module Ten: Review Questions 5. What is alert generation? a) Message b) Code c) Application d) Technique 6. What is the benefit of alert generation? a) They are usually manual b) They are not coupled with other tools. c) They are automatic d) They are expensive 7. What is the SKU? a) An inventory ID number b) The actual product c) A raw material d) Invoice number 8. What is a common problem with the SKU? a) Limited number b) Hard to understand c) Outdated d) Proliferation
  • 111. Module Ten: Review Questions 9. What is the company known for manufacturing? a) Orthopedic prosthetics b) Crutches c) Canes d) Wheelchairs 10. Of the following, who is not one on the company’s newly developed task force? a) Orthopedic surgeon b) Attorney c) Product development engineers d) Independent consultants
  • 112. Module Ten: Review Questions 1. What kind of tool is a dashboard? a) Graphical b) Textual c) Auditory d) Delayed time 2. What information does a dashboard provide? a) Shipping b) Financial c) Inventory status d) Industry trends 3. What is RFID? a) Real fine identification b) Radio frequency identification c) Radio filtered identification d) Real frequency identification 4. How can RFID technology help supply chains? a) Produce faster b) Ship cheaper c) Track more extensively d) Store more inventory
  • 113. Module Ten: Review Questions 5. What is alert generation? a) Message b) Code c) Application d) Technique 6. What is the benefit of alert generation? a) They are usually manual b) They are not coupled with other tools. c) They are automatic d) They are expensive 7. What is the SKU? a) An inventory ID number b) The actual product c) A raw material d) Invoice number 8. What is a common problem with the SKU? a) Limited number b) Hard to understand c) Outdated d) Proliferation
  • 114. Module Ten: Review Questions 9. What is the company known for manufacturing? a) Orthopedic prosthetics b) Crutches c) Canes d) Wheelchairs 10. Of the following, who is not one on the company’s newly developed task force? a) Orthopedic surgeon b) Attorney c) Product development engineers d) Independent consultants
  • 115. Module Eleven: Supply Chain Event Management The primary role of a supply chain manager is to not only manage purchase, track and monitor assets, but to understand the different problems that can occur to impede flow and prevent these. In this module, we will examine: • Inventory alerts • Supplier alerts • Bottlenecking • Being Proactive While we are not in a crisis situation, we are taking proactive steps. Lee Brown
  • 116. Inventory Alerts Inventory levels Make a decision Snapshot of the chain
  • 117. Supplier Alerts Status information From supplier Lists commonly used items
  • 118. Bottlenecking Single event Entire system is affected Anywhere in the chain
  • 119. Being Proactive Best method Monitor reports Stay informed
  • 120. Case Study Bluepool Corporation is the world’s leading home appliance manufacturer They begun to lose business to competitors Inability to keep up with customer needs They brought in a consultant, who made some turnaround suggestions.
  • 121. Module Eleven: Review Questions 1. What is an inventory alerts? a) Alerts from the supplier b) Alerts regarding inventory levels c) Alerts from the shipping company d) Delivery messages 2. What is an advantage of inventory alerts? a) Prevents surprises b) Forecasts customer demand c) Meets industry standards d) Promotes customer satisfaction 3. What is not an example of a supplier alerts? a) Alerts from the supplier on materials b) Alerts regarding production c) Alerts from the shipping company d) Delivery messages 4. What is an advantage of supplier alerts? a) Determine purchase costs b) Increase lead times c) Forecast customer demand d) Help manage inventory
  • 122. Module Eleven: Review Questions 5. What is bottlenecking? a) Production technique to lower inventory b) Faster lead time c) Block in product flow d) Production technique for improving efficiencies 6. Where can bottlenecking occur? a) In shipping only b) In production only c) With suppliers mostly d) Anywhere in the supply chain 7. What is the best way for managers to manage a supply chain? a) Be proactive b) Be rigid c) Be slow d) Narrow focused 8. What is one way supply chain managers can be proactive? a) Wait on supplier messages before adjusting inventories b) Rely on records that are 80% accurate c) Fail to develop collaborative relationships d) Use metrics and forecasts
  • 123. Module Eleven: Review Questions 9. What is the name of the company? a) Bluepool Corporation b) Liverpool Corporation c) Bluetooth Corporation d) Poolblue Corporation 10. At one point, how much had the company’s sales dropped? a) 50% b) 92% c) 65% d) 38%
  • 124. Module Eleven: Review Questions 1. What is an inventory alerts? a) Alerts from the supplier b) Alerts regarding inventory levels c) Alerts from the shipping company d) Delivery messages 2. What is an advantage of inventory alerts? a) Prevents surprises b) Forecasts customer demand c) Meets industry standards d) Promotes customer satisfaction 3. What is not an example of a supplier alerts? a) Alerts from the supplier on materials b) Alerts regarding production c) Alerts from the shipping company d) Delivery messages 4. What is an advantage of supplier alerts? a) Determine purchase costs b) Increase lead times c) Forecast customer demand d) Help manage inventory
  • 125. Module Eleven: Review Questions 5. What is bottlenecking? a) Production technique to lower inventory b) Faster lead time c) Block in product flow d) Production technique for improving efficiencies 6. Where can bottlenecking occur? a) In shipping only b) In production only c) With suppliers mostly d) Anywhere in the supply chain 7. What is the best way for managers to manage a supply chain? a) Be proactive b) Be rigid c) Be slow d) Narrow focused 8. What is one way supply chain managers can be proactive? a) Wait on supplier messages before adjusting inventories b) Rely on records that are 80% accurate c) Fail to develop collaborative relationships d) Use metrics and forecasts
  • 126. Module Eleven: Review Questions 9. What is the name of the company? a) Bluepool Corporation b) Liverpool Corporation c) Bluetooth Corporation d) Poolblue Corporation 10. At one point, how much had the company’s sales dropped? a) 50% b) 92% c) 65% d) 38%
  • 127. Module Twelve: Wrapping Up Although this workshop is coming to a close, we hope that your journey to improve your Supply Chain Management skills is just beginning. Please take a moment to review and update your action plan. This will be a key tool to guide your progress in the days, weeks, months, and years to come. We wish you the best of luck on the rest of your travels! Failure lies not in falling down. Failure lies not in getting up. Chinese Proverb
  • 128. Words from the Wise Jack Welch • An organization's ability to learn, and translate that learning into action rapidly, is the ultimate competitive advantage. Henry R. Luce • Business, more than any other occupation, is a continual dealing with the future; it is a continual calculation, an instinctive exercise in foresight.