We are one of the prominent manufacturer and supplier of high quality Bearings, White Metal Bearings.These are known for features like application specific design, high strength and longer service life.
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JBS Engineering, Howrah, Babbitt Metal Bearing
1. 1
JBS Engineering
Excellence is here.Excellence is here.Excellence is here.Excellence is here.
WHITE/BABBITT BEARING THRUST PADS GUIDE PADS OIL SEAL ACCESSORIES
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----------- INDEX -----------
INTRODUCTION 4
PRODUCT RANGE 5
MACHINERIES 6
CENTRIFUGAL CASTING MACHINE 7
MEASURING INSTRUMENTS 8
LIST OF INDUSTRIES / PROCESS FLOW DIAGRAM 9
QMS FOR NEW BEARINGS( PRODUCTION ) 10
PROCESS FLOW DIAGRAM (RE- BABBITTING) FOR BEARING 11
QMS FOR NEW THRUST PADS & GUIDE PADS( PRODUCTION ) 12
PROCESS FLOW DIAGRAM(RE-BABBITTING)FOR THRUST PAD & GUIDE PADS 13
REBABBITTING PROCESS PHOTOGRAPH 14
THRUST PADS & GUIDE PADS PHOTOGRAPH 15
QUALITY POLICY & GROWTH CHART 16
CLIENT’S LIST 17
ACHIEVEMENTS & PHOTO GALLERY 18-23
4. 4
INTRODUCTION
We are J. B. S. ENGINEERING, serving for nation over 50 years. We had started our
journey with ‘Babbitt Bearing’ casting and after some experience of 20 years, we
established our own workshop as well as product in the year 1990. Now we are the fastest
growing Babbitt Bearing manufacturing company in eastern region of the country.
We are developer and supplier of a range of HYDRODYNAMIC ‘Babbit Bearing’ consisting
with thrust & non-thrust, vertical & horizontal mounting.
We are doing the job through customer design and drawing or sample, as well as have
our standard design facilities for development with all the State of art and modern
technologies to meet the highest standards of product quality.We have successfully
served our product to Power Sectors,Refineries,Steel Plants,Equipment Manufacturers
like Turbines , Gear Boxes , ID & FD Fans, Motors , Pumps etc.
Our products has maintained a tradition of innovation and quality.
We have our customers in various sector like wholesale distribution, equipment
manufacturing and project development.
Our advanced development structure enables us to design our range of Bearings as per
the international quality standards. We follow stringent quality control norms to ensure
a flawless range reaches at clients end. Our range is tested on well defined parameters
like performance, design, energy efficiency and durability. Moreover, our capability to
customize these Bearings and White Metal Castings has helped us in meeting the
requirements of various industries.
As a quality conscious organization, we adhere to a strict quality management system in
order to ensure complete customer satisfaction. We are the organization, which leaves
no stone unturned towards ensuring high quality. We have a team of testing labs and
quality inspectors, who inspect each stage, right from procuring raw materials like steel,
white metal etc. till the final dispatch of the finished products. Further, they ensure that
our entire range of products is Q.C. checked.
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PRODUCT RANGE :
STEAM TURBINE WHITE METAL BEARINGS & TILTING PADS.
WIND TURBINE WHITE METAL BEARINGS.
GEAR BOX WHITE METAL BEARINGS.
PUMP WHITE METAL BEARINGS & TILTING PADS.
I.D & F.D FAN WHITE METAL BEARINGS.
GENERATORS / MOTORS WHITE METAL BEARINGS.
TRACTION MOTOR AXLE BEARINGS.
OIL FLIM BEARINGS & ASSEMBLIES FOR STEEL MILLS/CEMENT MILLS.
DIFFERENT TYPES OF WHITE METAL BEARINGS AS PER DRAWING OR SAMPLE.
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MEASURING INSTRUMENTS:
1) INSIDE MICROMETER
50 to 300 MM 2 Nos.
50 to 600 MM 1 No.
Bore Dial 50 – 150 MM 1 No.
2) HEIGHT GAUGE
0” to 12” 1 No.
3) ANGLE PROTECTOR 1 No.
4) OUTSIDE MICRO METER
a) 0 – 25MM 1 No.
b) 0 – 50MM 1 No.
c) 50 – 75MM 1 No.
d) 75 – 100MM 2 Nos.
e) 100 – 125MM 1 No.
f) 100–200MM 1 No.
g) 150–300MM 1 No.
h) 300–400MM 2 Nos.
i) 400-500MM 1 No.
5) VERNIER CALIPER
a) 0 – 150MM 1 No
b) 0 – 200MM 1 No.
c) 0 – 300MM 1 No.
d) 0 – 450MM 1 No.
e) 0 -1000MM 1 No.
6) DIAL INDICATOR 3 Nos.
7) FACE PLATE 1 No.
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LIST OF INDUSTRIES :
1) TURBINE INDUSTRIES 5) PUMP INDUSTRIES 9) GEAR BOX INDUSTRIES
2) REFINERIES. 6) SUGAR INDUSTRIES 10) RAILWAYS
3) CEMENT INDUSTRIES 7) DEFENCE 11) ALUMINIUM INDUSTRIES.
4) STEEL SECTOR 8) MOTOR INDUSTRIES 12) PROJECTS.
PROCESS FLOW DIAGRAM :
LEGEND
1) Raw Material Inspection
2) Method and Process Approval
3) Process Inspection
4) Final Inspection & Testing
5) QA Function
6) Customer Feedback
Supplier
Manufacturing Store
Inspection Function
Despatch to Customer
1
2
3
Requirement of customer
6
Production Planning Vendor
5
2
5
4
10. 10
QUALITY MANAGEMENT SYSTEM (PRODUCTION): NEW
BEARING.
`
Base Material Purchase
Only Bore Machining
H2 Treatment
Divide Two Halves
Visually and Sound Test
Searching for any Crack
Before White Metal Finish
Bore.
If found any
Crack Reject
the Shell.
White Metal Casting
White matel purchase
and sending for
chemical test as per
customer norms.
Prove Machining of White
Metal
Again Sound Test for
good Bonding.
If bonding is not
good, send
again for Re-
Casting.
Ultrasonic Testing. Slotting & Drilling Operation
Joint Face Lapping .
Finish Machining as Per
Drawing / Sample /
Customer specification.
Finish White Metal
Bearing.
DP Testing on White
Metal surface.
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PROCESS FLOW DIAGRAM FOR RE-BABBITTING .
Dimension &
Photograph taken from
item which is required
for final machining.
White metal removal.
Warming the shell to
remove oil & grease.
Normal air cooling.
Use air blowers to
remove the dust &
other existing
particles.
Acid treatment to
enable the surface for
tinning process.
Tinning process.
Grinding for further
cleanliness.
Normal air cooling.
White Metal casting on
base metal.
Proof machining
process.
UT Testing & as per
requirements/ QAP.
Slotting & other
operation except final
bore & width as per
ref dimension &
photograph
Final ID & Width finishing as per customer
requirements / drawings / Dimensions
taken before babbitt removal.
Final finished re-babbitted
Bearings.
Dye Penetration test.
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QUALITY MANAGEMENT SYSTEM (PRODUCTION): NEW
THRUST PADS & GUIDE PADS.
`
H2 Treatment
Proof Machining on Base
Metal.
Visually and Sound Test
Searching for any Crack
If found any
Crack Reject
the Shell.
White Metal Casting
White metal purchase
and sending for
chemical test as per
customer norms.
Prove Machining of White
Metal.
Again Sound Test for
good Bonding.
If bonding is not
good, send
again for Re-
casting.
Ultrasonic testing.
Slotting,Drilling,Tapping
Operation
Finish Machining as Per
Drawing.
Finish White Metal
Thrust Pads & Guide Pads
DP Testing on White
Metal surface.
Base Material Purchase
Final Bore/Thickness
before White Metal
casting(Optional)
Segmantation of Guide Pads
(optional for Thrust Pads.)
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PROCESS FLOW DIAGRAM FOR RE-BABBITTING (THRUST
PADS & GUIDE PADS).
Dimension &
Photograph taken
from item which is
required for final
machining.
White metal removal.
Warming the shell to
remove oil & grease.
Normal air cooling.
Use air blowers to
remove the dust &
other existing
particles.
Acid treatment to
enable the surface for
tinning process.
Tinning process.
Grinding for further
cleanliness.
Normal air cooling.
White Metal casting on
base metal.
Proof machining
process.
UT Testing & as per
requirements/ QAP.
Slotting & other
operation except final
bore & width as per
ref Dimension &
Photograph.
Final ID & Width finishing as per customer
requirements/ drawings / Dimensions
taken before babbitt removal.
Final finished Re-Babbitted Pads.
Dye Penetration Test.
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QUALITY POLICY
WE AT JBS ENGINEERING INDIVIDUALLY AND COLLECTIVELY ARE COMMITED TO
ACHIEVE A REPUTATION OF MARKET LEADER FOR DESIGN, DEVELOPMENT,
MANUFACTURE AND SUPPLY OF BABBITT/WHITE METAL LINED BEARING &
ACCESSORIES AS PER CUSTOMER’S REQUIREMENTS .
QUALITY MANAGEMENT SYSTEM, OBJECTIVES, SHALL BE PERIODICALLY REVIEWED
FOR CONTINUING SUITABILITY AND CONTINUAL IMPROVEMENT OF PROCESS AND
PRODUCT.
ALL PERSONNEL OF ORGANIZATION SHALL STRIVE TO ACHIEVE
PROGRAMMES OF RAPPID IMPROVEMENT FOR QUALITY AND INTIME
DELIVERY.
DIRECTOR
The Quality Policy is circulated and communicated within the organization for
understanding and implementation of Quality Management System.
2011-2012 2012-2013 2013-2014 2014-2015
Growth chart
Profit . Turnover
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CLIENT’S NAME:
1. M/S . Belliss India Ltd., (Bhadreswar & Faridabad) (Steam Turbine Manufacturers )
2. M/S . I.B Turbo Pvt. Ltd. (Greater Noida)(Steam Turbine Manufacturers) (2ns party)
3. M/S . Bhushan Steel Ltd, (Orissa)
4. M/S . Hindustan Petrolum Corporation Limited.(Vishakapatnam)
5. M/S . WPIL Ltd.
6. M/S. Andrew Yule Group (Engineering Division). (2ns party).
7. M/S. Adhunik Metaliks Limited, Rourkela (2ns party).
8. M/S. Bharat Pumps & Compressor Limited.
9. M/S. Indian Oil Cotporation Ltd.(Haldia)
10. M/S. Graphite India Limited.
11. Others
OUR PROSPECTIVE CLIENT’S NAME :
1. M/S. BHEL, Varanasi.
2. M/S. Vishakapatnam Steel Ltd.
3. M/S. Bhilai Steel Plant.
4. M/S. Rourkela Steel Plant.
5. M/S. Bokaro Power Supply Co. (P) Ltd.
6. M/S. NTPC.Muzaffarpur Thermal Power Station.
7. M/S. TATA Tin Plate.
8. M/S. Kolaghat Thermal Power Station.
9. M/S. Sagardighi Thermal Power Project.
10. M/S. Bandel Thermal Power Station.
11. M/S. Adani Power Maharashtra Ltd. (Gondia)
12. M/S. CESC Ltd.
13. M/S. Voith Turbo Pvt. Ltd.(Hyderabad)
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JBS Engineering
Excellence is here.Excellence is here.Excellence is here.Excellence is here.
Quality is not a goal or aim it’s a journey of experience .Quality is not a goal or aim it’s a journey of experience .Quality is not a goal or aim it’s a journey of experience .Quality is not a goal or aim it’s a journey of experience .
We keep it for next.We keep it for next.We keep it for next.We keep it for next.
138/2, MAHENDRA BHATTACHARYA ROAD, SANTRAGACHI, HOWRAH – 711 104
Mobile: 9883145499, 9831207030, 9883363963, 9435056052
E-MAIL : jbs_engineering04@rediffmail.com.
FIND US ON : http://www.indiamart.com/jbs-engineering/