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PN. IRINAH BINTI ABDULLAH
       013 - 7443474
JOHOR BAHRU POLYTECHNIC
              DEPARTMENT OF
MECHANICAL ENGINEERINGKAJIDAYA BAHAN 1 / J3009


CONTINUOUS ASSESSMENT (CA)
a. Quiz (2) = 20%
b. Assignments (2) = 30%
c. Case Study (1) = 20%
d. Test (2) = 30%

FINAL ASSESSMENT (FA)
a. Final Exam = 50%
REFERENCES

• 1. Ahmad Zafri Bin Zainudin & Yazid Bin Yahya
    (1998) Mekanik Pepejal 1. Universiti
    Teknologi Malaysia.
• 2. Ahmad Zafri Bin Zainudin (1998) Mekanik Bahan 1.
    Universiti Teknologi Malaysia.
• 3. Beer & Johnston (1992) Mechanic Of Materials. McGraw
    Hill.
• 4. G.H.Ryder (1983) Kekuatan Bahan, Edisi Bahasa
     Malaysia. UPM.
• 5. I.Granet (1980) Strength Of Materials For Engineering
    Technology. Reston.
6 CHAPTER IN
         STRENGHT OF MATERIAL 1
1.   FORCES ON MATERIALS
2.   COMPOUND BAR AND THERMAL STRESSES
3.   SHEAR FORCE AND BENDING MOMENT
4.   BENDING STRESS
5.   DEFLECTION
6.   TORSION
CHAPTER 1

FORCES ON MATERIALS
Unit 1
example 1 :

  Figure 1.0 shows a steel bar has a rectangular
  cross section measuring 30mm x 25mm. 40kN
  tensile force is imposed on the bar. Calculate
  the resulting stress.




       40kN
                                  40kN

                  Figure 1.0
Example 2 :

 Figure 1.1 shows a block cylinder 30cm in
 length, have a diameter of 10cm. This block is
 a compression load of 70kN and shrink
 0.02cm. Find a compressive stress and
 compressive strain.


                                  70kN


         70kN
                     figure 1.1
example 3 :

 A glass bar that has a 2m long and cross
 section of 25mm x 20mm. The bar is forced by
 52kN load. Determine the elongation of the
 glass given modulus of elasticity 60GPa.
practice
1. A brick that has a cross
   section of 15mm x 20mm
   and length 30cm as
   shown in Figure 1.2 bear
   Abu weight of 68kg. Given
   that the Young modulus
   30GPa. Calculate stresses
   and length changes that
   occur on the bricks.



                                 figure 1.2
Unit 2
2.0 Hooke’s Law

  elastic material is a material that changes
  shape easily if the burden imposed against
  him. It expenses or not subject to the
  condition and would return to real condition.
∆P




   Kawasan anjal.
 Tegasan berkadar
terus dengan terikan

              Graf 2.1
Max. force
Force,
  P




                                      Elongation,∆ L
         yeild    Strain hardening


A = Yeild point         D = Lower yield point
B = Elastic point       E = Maximum force
C = Upper yield point   F = Rupture
i.           Yield stress= force on point C
                        cross sectional area

                              PY
                         σy =
                              AO
     ii.      Max. stress = max.force on point E
                            cross sectional area


                               Pm
                          σm =
                               Ao
      iii.     Percent of elongation= change on length
                                        original length   X 100%

                                ∆L
                           %L =    ×100%
                                 L
iv.   Percent of area = change on area
                         original area   X 100%


                        ∆A
                   %A =    ×100%
                        Ao
example 1 :
The tensile tests were conducted on a
substance, the data acquired is recorded as
follows:
   Gauge length = 260mm
   Final gauge length = 295mm
   Original diameter = 30mm
   End of Diameter = 19mm

Force , kN          20    60    100   140   160   170   172   176   178

elongation x 10-3   50    160   260   360   410   440   470   550   720


Force , kN          180   190   220   240   257   261   242   229   180

elongation x 10-3   760   900   1460 1990 3120 4500 5800 5850 760
Draw a graph of load versus elongation and determine:
a.Young's modulus
b. The yield stress
c. The maximum stress
d. Percentage of area
e. Percent of elongation
Example 2 :
The tensile tests were conducted on a rod with a diameter
of 6.4mm and length of 30mm, the determinant of the
material are as follows:

Tensile strength = 500MN/m2
Yield stress = 210MN/m2
% elongation = 20%
% reduction in area = 60%

calculate:

a. maximum load
b. Minimum load at yield levels A
c. minimum length
d. maximum diameter
UNIT 3
3.1 Safety Factor Formula, n


                   σy                              σm
     σ allowed   =                   σ allowed   =
                   n                                n




     Py                                              Pm
n=                                               n=
     P    work                                      Pwork
3.2 safety margin




               n -1
Note: the ultimate tensile or yield stress
    must be two times then allowable
 stress ,and FK should be larger than 1
example :

 A hollow cylinder used to support a
 compressive load of 13kN. Ultimate stress is
 350kN/m2, the cylinder is 1 cm thick and
 safety factor is 3.0. calculate:

a. allowable stress
b. cross-sectional area
c. outside diameter of the cylinder
3.6 Strain Energy

Force




                 Stain energy



                          elongation
Example :
A bar is loaded by a force as in Figure 3.1.
calculate the strain energy stored in the bar.
Given E = 200GN/m2.



                                   200kN
    ∅40mm



                           0mm
                        52
       200kN

                     figure 3.1
3.7 Poisson Ratio


           G A                         B
                                           F

           H                               E
               D                       C


A tensile force P is act on square ABCD and it will change
shape into EFGH, the action of this force, the strain that
occurs towards x is known as LONGITUDINAL strain (ε x),
while the square is also a shortage in the y-direction width
measurement known as LATERAL strain (ε y).
LONGITUDINAL   LATERAL
    strain       strain


     ∆L σ           ∆d
εx =    =      εy =
      L   E          d
   ∆L          d


                          ∆d
   L
example :
A load of 45kN is act on figure 3.2 below. Given
E = 200GN/m2, Ʋ = 0.4 calculate:
a. stress
b. longitudinal strain
c. lateral strain




                                250mm
                                                   30mm
                                                          45kN
          45kN
                                50mm




                                  figure3.2
3.8 Shear stress
    3.8.1 shear stress is the frictional between two
     surfaces abed and EFGH as shown in Figure 3.3




Shear force,P                                 d                c
                                          a            b

                                              e            f
                         Shear force,P                 g
                                          h

                          Figure 3.3
Example 1 :
Figure 3.4 shows a punch of diameter 20 mm is used to drill a
 hole on the plate of 8mm thick. Force 120kN is loaded at
 punch, determine the shear stresses that occur on the
 plate.

                                  120kN


       punch D=20mm
                                                8mm



   Shear act
     on the
    surface                   Figure 3.4
Example 2 :
 Three plates are connected using two ribet as
 figure 3.5. If shear stress is 35N/m2. calculate
 the diameter of ribet.

                     8kN




                    Figure 3.5
3.8.2 Shear strain will lead to distortions on one
surface or structural blocks as in Figure 3.4



                          x


 Shear force,P           γ
                                                     y




                             Figure 3.4
Example :
           V=120kN
                                 d
b=25mm
                                 γ
h=30mm                                           h
                        b
          a=50mm
                       Rajah 3.5

   Figure 3.5 above shows a pure copper plates the elastic
   material located above its subjected to horizontal forces V.
   Determine the shear stress, shear strain and horizontal
   displacement of the plate. Given the rigidity modulus G =
   45GPa.

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Ho1

  • 1. PN. IRINAH BINTI ABDULLAH 013 - 7443474
  • 2. JOHOR BAHRU POLYTECHNIC DEPARTMENT OF MECHANICAL ENGINEERINGKAJIDAYA BAHAN 1 / J3009 CONTINUOUS ASSESSMENT (CA) a. Quiz (2) = 20% b. Assignments (2) = 30% c. Case Study (1) = 20% d. Test (2) = 30% FINAL ASSESSMENT (FA) a. Final Exam = 50%
  • 3. REFERENCES • 1. Ahmad Zafri Bin Zainudin & Yazid Bin Yahya (1998) Mekanik Pepejal 1. Universiti Teknologi Malaysia. • 2. Ahmad Zafri Bin Zainudin (1998) Mekanik Bahan 1. Universiti Teknologi Malaysia. • 3. Beer & Johnston (1992) Mechanic Of Materials. McGraw Hill. • 4. G.H.Ryder (1983) Kekuatan Bahan, Edisi Bahasa Malaysia. UPM. • 5. I.Granet (1980) Strength Of Materials For Engineering Technology. Reston.
  • 4. 6 CHAPTER IN STRENGHT OF MATERIAL 1 1. FORCES ON MATERIALS 2. COMPOUND BAR AND THERMAL STRESSES 3. SHEAR FORCE AND BENDING MOMENT 4. BENDING STRESS 5. DEFLECTION 6. TORSION
  • 7. example 1 : Figure 1.0 shows a steel bar has a rectangular cross section measuring 30mm x 25mm. 40kN tensile force is imposed on the bar. Calculate the resulting stress. 40kN 40kN Figure 1.0
  • 8. Example 2 : Figure 1.1 shows a block cylinder 30cm in length, have a diameter of 10cm. This block is a compression load of 70kN and shrink 0.02cm. Find a compressive stress and compressive strain. 70kN 70kN figure 1.1
  • 9. example 3 : A glass bar that has a 2m long and cross section of 25mm x 20mm. The bar is forced by 52kN load. Determine the elongation of the glass given modulus of elasticity 60GPa.
  • 10. practice 1. A brick that has a cross section of 15mm x 20mm and length 30cm as shown in Figure 1.2 bear Abu weight of 68kg. Given that the Young modulus 30GPa. Calculate stresses and length changes that occur on the bricks. figure 1.2
  • 12. 2.0 Hooke’s Law elastic material is a material that changes shape easily if the burden imposed against him. It expenses or not subject to the condition and would return to real condition.
  • 13. ∆P Kawasan anjal. Tegasan berkadar terus dengan terikan Graf 2.1
  • 14. Max. force Force, P Elongation,∆ L yeild Strain hardening A = Yeild point D = Lower yield point B = Elastic point E = Maximum force C = Upper yield point F = Rupture
  • 15. i. Yield stress= force on point C cross sectional area PY σy = AO ii. Max. stress = max.force on point E cross sectional area Pm σm = Ao iii. Percent of elongation= change on length original length X 100% ∆L %L = ×100% L
  • 16. iv. Percent of area = change on area original area X 100% ∆A %A = ×100% Ao
  • 17. example 1 : The tensile tests were conducted on a substance, the data acquired is recorded as follows: Gauge length = 260mm Final gauge length = 295mm Original diameter = 30mm End of Diameter = 19mm Force , kN 20 60 100 140 160 170 172 176 178 elongation x 10-3 50 160 260 360 410 440 470 550 720 Force , kN 180 190 220 240 257 261 242 229 180 elongation x 10-3 760 900 1460 1990 3120 4500 5800 5850 760
  • 18. Draw a graph of load versus elongation and determine: a.Young's modulus b. The yield stress c. The maximum stress d. Percentage of area e. Percent of elongation
  • 19. Example 2 : The tensile tests were conducted on a rod with a diameter of 6.4mm and length of 30mm, the determinant of the material are as follows: Tensile strength = 500MN/m2 Yield stress = 210MN/m2 % elongation = 20% % reduction in area = 60% calculate: a. maximum load b. Minimum load at yield levels A c. minimum length d. maximum diameter
  • 21. 3.1 Safety Factor Formula, n σy σm σ allowed = σ allowed = n n Py Pm n= n= P work Pwork
  • 22. 3.2 safety margin n -1 Note: the ultimate tensile or yield stress must be two times then allowable stress ,and FK should be larger than 1
  • 23. example : A hollow cylinder used to support a compressive load of 13kN. Ultimate stress is 350kN/m2, the cylinder is 1 cm thick and safety factor is 3.0. calculate: a. allowable stress b. cross-sectional area c. outside diameter of the cylinder
  • 24. 3.6 Strain Energy Force Stain energy elongation
  • 25. Example : A bar is loaded by a force as in Figure 3.1. calculate the strain energy stored in the bar. Given E = 200GN/m2. 200kN ∅40mm 0mm 52 200kN figure 3.1
  • 26. 3.7 Poisson Ratio G A B F H E D C A tensile force P is act on square ABCD and it will change shape into EFGH, the action of this force, the strain that occurs towards x is known as LONGITUDINAL strain (ε x), while the square is also a shortage in the y-direction width measurement known as LATERAL strain (ε y).
  • 27. LONGITUDINAL LATERAL strain strain ∆L σ ∆d εx = = εy = L E d ∆L d ∆d L
  • 28. example : A load of 45kN is act on figure 3.2 below. Given E = 200GN/m2, Ʋ = 0.4 calculate: a. stress b. longitudinal strain c. lateral strain 250mm 30mm 45kN 45kN 50mm figure3.2
  • 29. 3.8 Shear stress 3.8.1 shear stress is the frictional between two surfaces abed and EFGH as shown in Figure 3.3 Shear force,P d c a b e f Shear force,P g h Figure 3.3
  • 30. Example 1 : Figure 3.4 shows a punch of diameter 20 mm is used to drill a hole on the plate of 8mm thick. Force 120kN is loaded at punch, determine the shear stresses that occur on the plate. 120kN punch D=20mm 8mm Shear act on the surface Figure 3.4
  • 31. Example 2 : Three plates are connected using two ribet as figure 3.5. If shear stress is 35N/m2. calculate the diameter of ribet. 8kN Figure 3.5
  • 32. 3.8.2 Shear strain will lead to distortions on one surface or structural blocks as in Figure 3.4 x Shear force,P γ y Figure 3.4
  • 33. Example : V=120kN d b=25mm γ h=30mm h b a=50mm Rajah 3.5 Figure 3.5 above shows a pure copper plates the elastic material located above its subjected to horizontal forces V. Determine the shear stress, shear strain and horizontal displacement of the plate. Given the rigidity modulus G = 45GPa.