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Pulp Paper & Logistics
INDUSTRY NEWS
January/February 2018
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VALMET SOLENIS
Page 11
SCA’s Container Express
calls at Oxelösund
VOLUME 9 NUMBER 46 JANUARY/FEBRUARY 2018
HEIMBACH
Pulp Paper & Logistics
INDUSTRY NEWS Pulp Paper & Logistics
INDUSTRY NEWS
January/February 2018 January/February 2018
12
Vol. 9 Issue No. 46,
January/February 2018
ISSN 2045-8622 (PRINT)
PUBLISHER & EDITORIAL DIRECTOR
Vince Maynard
Tralee, Hillcrest Road, Edenbridge, Kent,
TN8 6JS, UK
Tel: +44 (0) 1732 505724
Mobile: +44 (0) 7747 002286
CONSULTANT EDITOR
Tel: +44 (0) 1737 551687
Mobile: +44 (0) 7785 796826
EDITORIAL ADVISOR
REGIONAL REPRESENTATIVE
Einar Johansson
Tel: 0046 8 540 255 15
Mobile: 0046 70 234 80 85
PRODUCTION
ASTAC Business Publishing Ltd
Tel: +44 (0) 1622 850063
Mobile: +44 (0) 7557 280 769
PRINTER
Tunbridge Wells,
Kent, TN2 3BW
United Kingdom
Tel: +44 (0)1892 511678
W
elcome to the January-February issue of Pulp,
Having now recovered from the extended
Christmas and New Year shut downs (and some
major spinal surgery) I am back to face another great year.
owners to schedule maintenance while keeping up with product
Vince Maynard
COMMENT IN THIS ISSUE
INDUSTRY NEWS 2
11
LOGISTICS
SCA’s Container Express
calls at Oxelösund
VALMET
12“The most elegant
board machine, ever”
CPI
HEIMBACH
SOLENIS
16
18
20
More than just a brown box
Press felts dedicated
to the Asian markets
Controlling boiler water chemistry
from a knowledge base
24
PRODUCTS
& SERVICES
27
PROJECTS &
CONTRACTS
PEOPLE 32
www.heimbach.com
Atrojet.T
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• Highly flexible and adaptable yarn structure
• Tailor-made felt designs – precise and even
• Very fine or coarser open designs available
• High dewatering and even CD profiles due
to high contact area
• Improved void volume retention and effective
felt cleaning
• High tensile strength potential for economic
life time
Atrojet.T is ideal for use in tissue production thanks to its tailored multiaxial non-woven module:
Pulp Paper & Logistics
INDUSTRY NEWS
January/February 2018
2 Stop collecting paper samples!
SmartScan™ measures paper dryness 24/7, safely.
EPIC™ control unit
Up to 16 sensors connected
to measure web dryness in
forming, press and dryer
section
DCS
Web
Improve your press section efficiency!
SmartScan™ contactless sensor accurately
measures paper web dryness after the press section
24 hours a day, 7 days a week.
Using a proprietary microwave technology,
it is developed to overcome the typical limits
of the NIR (near-infrared) sensors.
SmartScan™ is available both for
fixed point positions or traversing web scan.
To save hundred of thousands of Euros in
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choose the safe accuracy of
SmartScan™ technology.
SmartScan™ on line
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Giuseppe Cristini S.p.A. Diagnostic Systems Via Bombardieri, 5 – 24020 Fiorano al Serio (BG) Italy
Tel +39 035 715 111 Fax + 39 035 711 451 email diagnostic.systems@cristini.it website www.cristini.com
Lproducts in Europe,
Lucart has bought the
assets of Spain’s CEL
Technologies & System for an
undisclosed sum.
Grazie Natural and Smile, Lucart
market, in line with the company’s
strategic growth plan in European
is now more than 350,000
tonnes per year, produced on
more than €450 million, with
more than 1,500 employees in 10
three plants, with a business
the Artziniega plant, which was
Lucart expands its
tissue business in Spain
recycling in the UK started in
January on behalf of the Paper
Cup Recycling and Recovery
Group (PCRRG).
They are being carried out by
DS Smith’s Kemsley Paper Mill
consistent with EN643 (The
challenges to mainstream paper
insight into the issues, as part
Mathew Prosser, managing
director at DS Smith Recycling
(UK), said: “DS Smith has already
PCRRG members, such as Costa,
to undertake research on an
the whole supply cycle with data
PCRRG, and the wider industry,
DS Smith operates nine paper
mills in Europe, yearly producing
corrugated case materials and
800,000 tonnes and is the second
DS Smith commits to research
into paper cup recycling
Pulp Paper & Logistics
INDUSTRY NEWS Pulp Paper & Logistics
INDUSTRY NEWS
January/February 2018 January/February 2018
54
L
eading paper-based
packaging manufacturer
WestRock has agreed
to buy containerboard,
corrugated and speciality paper
maker KapStone in a deal worth
US$4.9 billion.
share capital and take on about
leading North American producer
corrugated products and speciality
papers, including liner and medium
also owns Victory Packaging, a
Second largest in the paper
Paper, WestRock is based in Atlanta
corrugated packaging and
enhance WestRock’s ability to
products that we do not make
WestRock share the same
the KapStone team members to
WestRock and working with them
agreement to combine with
WestRock is a testament to the
built and the hard work and
compelling cash premium to our
understand WestRock’s principles,
we realised how closely aligned
WestRock says that the
WestRock agrees to buy
corrugated specialist KapStone
Italian paper making equipment
manufacturer A.Celli Group has
launched new business units
to meet the market’s need to
Both are part of a vision it calls
new technologies dictated by the
can yield a more immediate and
maintenance programs to
operators and to act on the system
to maintain the machine park
Industry 4.0 division –
to:
●
maintenance
●
●
with customer management
DCS division –
●
●
●
support oriented towards global
control
●
winders and rewinders
●
●
systems to integrate Handling
management systems
●
A.Celli Group launches developments
to meet Industry 4.0 systems
Pulp Paper & Logistics
INDUSTRY NEWS Pulp Paper & Logistics
INDUSTRY NEWS
January/February 2018 January/February 2018
76
F
ollowing calls in the
UK for the government
to introduce a levy on
takeaway coffee cups,
the Paper Cup Alliance (PCA)
has welcomed the recognition
of industry efforts to increase
recycling but cautioned against
measures that hurt consumers
and harm the high street
economy.
The PCA’s statement came
which it was proposed that cups
with the money raised used to
The EAC said that although some
customers who bring their own
EAC chair Mary Creagh MP said:
thrown away each year, whether
producers should bear more
recycle their packaging, so
that rewards businesses that
use sustainable packaging – and
recycled in the UK because they
contain a plastics sealing layer
paper recycling systems, and
PCA, Mike Turner said: “Paper
cups are the most sustainable
the right thing and we’re taking
steps to support that through
“The paper cups we
sustainably sourced, responsibly
produced, recyclable and,
committed to increasing
recycling points were created in
but it will hurt consumers and
impact already struggling high
recycled and a ban on paper cups
Research carried out in
is threatened by the proposed
shoppers, with more than a third
saying it would discourage them
The PCA acknowledged
recycled but that the industry
was working hard across to
2017, organisations in the
paper cup supply chain signed
an agreement with the Alliance
Paper Cup Alliance cautions
against the ‘latte levy’ in the UK
Sup its new PM6 paper
machine at its Los Reyes
Paper Mill in Mexico in
January, a project that represents
one of its largest investments in
Central America.
Speaking at the line’s
based packaging in the Americas
regional presence, we are pleased
Smurfit Kappa starts up its PM6
machine at Los Reyes
What is described as an
“eco-barrier” paperboard for
food service applications use
has been launched by Metsä
Board.
With a special barrier
treatment the paper board is
The new paperboard,
5, and the barrier properties
as the barrier property
Kimmo Jokinen, managing
reduce the print cost without
treatment was reduced by 50
per cent, and 65 per cent less
addition, this breathable board
Bio-based food service board from Metsä
Canadian pulp and paper maker
Resolute Forest Products has
applauded a complaint at the
Canadian Government against the
US for a number of “discredited
The policies impact Canadian
customers and business partners
in the United States, and the American consumers who need
“Many more jobs are at risk in
the United States when there is
not enough lumber to build houses
or paper to print newspapers
American consumers who pay the
rightly emphasizing the United
both countries and their shared
Resolute supports Canada’s
complaint against the US at the WTO
Paper and packaging
a corrugated packaging company
located on the customers’ sites
corrugated packaging that is
type according to the customer’s
WestRock invests in box-on-demand business
Pulp Paper & Logistics
INDUSTRY NEWS Pulp Paper & Logistics
INDUSTRY NEWS
January/February 2018 January/February 2018
98
News in brief
● Mondi has relaunched its
“So we want to maintain its high
●
(DWP), speciality and packaging
papers and biomaterials, Sappi
Ltd
Sappi has started preparatory
Saiccor DWP Mill to ensure
that the company is in a
capacity by up to 250,000 tpa
container board product range
Huhtamaki has agreed to set
up a joint venture with Smith
Anderson Group Limited, one
of Europe’s leading paper bag
suppliers, to manufacture and
sell foodservice paper bags in
Eastern Europe.
As the majority shareholder
Huhtamaki will consolidate
business segment but will not
Huhtamaki to establish a paper bag joint venture
A
s part of an expansion
for trading recovered
paper, its merQbiz
division has agreed to an exclusive
provider C H Robinson.
conduct their sales and purchasing
known online marketplaces,
the medium term, the trading
2,600 are in the paper, board and
million a year in digital products
Voith expands its recovered
paper trading platform
of Abelan Board Industrial SL, a
major producer of core board and
solid board packaging products,
was bought by Aurelius Equity
Opportunites from PHI Industrial
late last year for an undisclosed
sum.
in the European packaging sector
in San Andrés in northern Spain
it employs around 250 people in
Abelan’s managing director
another Aurelius company, Solidus
With around 1,000 employees,
market share in Europe with
Netherlands, Belgium and the UK,
June 2016, as well as dedicated
Abelan Board acquired
by private equity group
T
echnology specialist
Protacon has purchased
Descal, a global operator
in industrial investment
completed in January, the
company says it becomes a
leading service provider for
the pulp, paper and energy
industries.
Protacon, said: “We will represent
one independent supplier will
creates new demand to which this
employ more than 300 with sales
and current management group
and Protacon creates a possibility
the two companies on their
in areas in which we are already
strong, such as our engineering
strong competence in electrical,
markets will also be easier, as we
can cater to our customers’ needs
Finnish engineering
group acquired by Protacon
Timo Akselin from Protacon shakes on the deal with Descal’s
Kimmo Kerttula
Leading pulp and paper maker
Sappi Limited has agreed to buy
the business of Italian speciality
paper maker Cham Paper Group
Holding AG (CPG) for CHF146.5
million (US$149 million).
Carmignano and Condino Mills
speciality and packaging papers
Sappi’s speciality paper business
both in Europe and globally
by combining Cham’s strong
brands and assets with Sappi’s
inherent within the speciality
complement to our market
customers in Europe, North
America and globally, a broader
Sappi to expand its speciality
paper business in Europe
Pulp Paper & Logistics
LOGISTICS 11
January/February 2018
Pulp Paper & Logistics
INDUSTRY NEWS
January/February 2018
10
A
new destination
has been added by
SCA to its container
traffic between
Europe’s leading container
ports of Rotterdam and
Sweden.
SCA Tunadal and MV SCA
Munksund, will make a weekly
will create a new, regular and
continent to the Stockholm
industrial goods to the
continent has increased and
At the same time, demand
transport solutions has
consumables to the major
retailers’ needs to stock up
“Rotterdam is the largest port
bring consumables
back in both
shortsea
and deepsea containers on
SCA’s Container Express
calls at Oxelösund
SCA Logistics started a container
feeder service from Rotterdam
to Oxelösund in December. First
call with MV SCA Tunadal.
Ahas eliminated wet
paper claims in the UK
has been a complete
success, says its user Saica
Paper.
curtainsider incorporates a
manager Chris Johnson says: “To
say there hasn’t been a single
trailer type, which could all but
caused by curtains that aren’t
under the pelmet properly, or
the sharp wires wrapped around
paper bales that are prone to
the trailer to tackle the costly
transports and processes
design, combined with general
Trailer design saves
£8,000 a year in wet
paper claims
News in brief
● Mondi Group has agreed
the outstanding shares in
operates an integrated pulp and
electronics, chemicals and
●
its North America Consumer
Packaging business to Graphic
cent interest in the subsidiary
business includes around
3,900 employees, two coated
paperboard mills and three
German paper mill Feldmuehle
Uetersen GmbH has filed for
insolvency, with Hamburg
attorney-at-law and
restructuring expert Dr Tjark
Thies as the preliminary
administrator.
near Hamburg has around 420
employees and produces some
products are used worldwide,
classic print products and in the
“Business operations will
purchasing, sales, marketing
Heiner Kayser, managing
customers can count on
can rest assured that they will
Commenting on the
class products, production
and holds a leading market
seeing the current proceedings
Hope for Feldmuehle Uetersen as it files for insolvency
Pulp Paper & Logistics
ANDRITZ
January/February 2018
13Pulp Paper & Logistics
ANDRITZ
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12 VALMET 13VALMET12
I
n the summer of 2016,
Kotkamills in Finland
converted its paper
machine to produce a
wide variety of board products.
outcome was great: “It is the
most elegant board machine ever
Kotkamills.
Agreeing, Markku Hämäläinen,
“We wanted to build a machine
The project at Kotkamills was
Sundholm praised Valmet
project: “When Valmet’s project
Project Manager Petri Aspholm is
that it is important to handle
Valmet has been good at this, and
The rebuilt board machine
started up in July 2016, and it
coated cup board is a highly
other cup boards on the market,
our board replaces the boards
merged together to make these
Agile product
development with Valmet
“The most elegant
board machine, ever”
by Valmet in a project that has been praised for its quick
turnround, says Pauliina Purola. Photography by Hannes
Frigård, Pauliina Purola and Kotkamills
Stefan Kuni from Kotkamills checks the board machine during operation
Timo Räisänen, Process Engineer, and Teemu Nikkonen, Production Manager of Kotkamills,
discussing the Flying Eagle Project
“It has been very helpful
to have Seppo working
at the mill,” says Timo
Tallinen from Kotkamills
(left), while he and Seppo
Salminen from Valmet
check the slide die of the
Valmet-supplied curtain
coating station
Pulp Paper & Logistics
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15Pulp Paper & Logistics
ANDRITZ
January/February 2018
14 VALMET14
barrier, the layer would not
also important that the thickness
that are too thick or thin will not
important to be able to run
Kotkamills used the opportunity to
test the technology and chemicals
at the Valmet Paper Technology
the technology supplier has a
thorough and detailed knowledge
Describing the close partnership
Timo Nurmiainen and Mikko
The sky is the limit
for the Flying Eagle
small company, so we need to
Kuni adds: “Now we’re making
we recognise products that add
only just started our journey with
Manager, Consumer Boards,
project, said: “This has been a
Paukkunen, Vice President, Sales
Kotkamills chief executive Markku Hämäläinen with the New
Wood prize certificate
Helsinki, Finland
VISIT TOMORROW TODAY!
Welcome to exhibit at the leading international forum for the forest
based industries.
The next PulPaper event will be the forum for the latest technology and offers optimal business
and networking opportunities in a multinational environment. A new feature of the conference
will be the PulPaper Business Forum on the first day of the event. The global industry will once
again gather in Helsinki.
PULPAPER WILL HAVE AN EXTENSIVE AND INTERESTING THREE-DAY-PROGRAM INCLUDING:
Business Forum / PulPaper Conference / Future Square / 50+ speakers / 8 conference tracks Excursions:
Metsä Group Äänekoski and Kotkamills / After Work / PulPaper Party / Pitching competition
AMONG THE SPEAKERS: Gerhard Schiefer, Vice President, Automation, Andritz / Maria Strömme,
Professor of Nanotechnology, Uppsala University / Rolf Ask Clausen, Partner, Copenhagen Institute
of Future Studies / Sari Mannonen, Vice President, UPM Biofuels
Organized by:For more information
and contact details:
pulpaper.fi #pulpaper
Organized at the same time:
Wood, Bioenergy, PacTec Helsinki
Pulp Paper & Logistics
ANDRITZ
January/February 2018
17Pulp Paper & Logistics
ANDRITZ
January/February 2018
16 CPI 17CPI16
I
n society and around the
world there is a growing
awareness of sustainability
and the importance of the
environment. The environmental
debate is here to stay, and it is
in this context that household
consumers and packaging
what they can do to improve
part in this process with many
to consider the steps that are
being taken downstream, in the
corrugated cardboard packaging
can be readily tailored to suit
the rapidly changing demands
using corrugated in warehousing
and transport can simply mean
in warehousing and transport, a
turnaround, which is where the
ready packaging (SRP) comes
can be placed straight on to the
the product, enabling both the
the UK corrugated industry has
suppliers can always be stacked
produce, thereby reducing the
like all corrugated packaging,
has become an increasingly lean
has increased by 40 per cent in
Corrugated, a sustainable and
renewable material
cardboard packaging is recycled
that are seeking to demonstrate
to remember that packaging
the corrugated packaging industry
Corrugated packaging has been
goods, the material’s more recent
A simple case study demonstrates
and was able to streamline its
per cent increase in throughput
So corrugated packaging brings
be in, as companies and consumers
impact, and as legislators lead us
towards the Circular Economy, it is
worth remembering that it already
*Andy Barnetson is Director
More than just a brown box
consumer goods, food & drink packaging
corrugated cardboard has already created
a circular economy, says Andy Barnetson*
Shelf-ready
corrugated
cardboard packaging
speeds up the supply
chain between
manufacturers and
retailers
Andy Barnetson, Director of
Packaging Affairs at the CPI:
the circular economy already
exists in the corrugated
cardboard industry
Corrugated
cardboard
helps product
presentation
on shelf
Pulp Paper & Logistics
ANDRITZ
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19Pulp Paper & Logistics
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18 HEIMBACH 19HEIMBACH18
Press felts dedicated
to the Asian markets
With its extended facility dedicated to press felt products in Suzhou, Heimbach will be able to
reinforce its partnerships with customers in China and elsewhere in Asia. PPL reports
A
s a leading supplier of
paper machine clothing
(PMC) to European
and Asian paper
producers, Heimbach has a long
the paper industry.
and demanding Asian market, a
by Heimbach in 2003, and since
The company recently
customers here in China and the
at the Heimbach Group, added:
Heimbach’s Suzhou plant is
making region, which is the largest
its partnerships with customers
machine clothing products to all
Alongside the grand opening
ceremony, Heimbach held a
together with the local employees
Complete scope
of PMC supply
plant will now take its place
among the most complete PMC
elements, as well as raw materials,
are permanently on site working
managers are now also based
on site, so that market demands
can be closely monitored and
The team also ensures that the
correct product is always supplied
located throughout China and
beyond to ensure that customer
A line up of star products
These designs are modular,
angles against each other and the
contaminants can also be washed
is in response to growing demand
contact, easy cleaning and high
the contact area is enlarged
commitment to the Chinese
Secolink.F: An extended contact area and even permeability across the whole fabric increase drying
efficiency
An internal view of the new press felt production facility
Heimbach Fabrics (Suzhou) Co Ltd: Major expansion
Official inauguration of Heimbach’s new press felt plant
The Atromaxx.M design combines monofilament base module with
coarse batt modules – ideal for packaging
Pulp Paper & Logistics
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21Pulp Paper & Logistics
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20 SOLENIS 21SOLENIS20
Controlling boiler water
chemistry from a knowledge base
OnGuard iController from Solenis
H
igh pressure boiler
users such as pulp
mills have always
faced challenges
chemistry under control.
Congruent phosphate control
is the boiler water internal
treatment most widely in many
industries, especially in the pulp
and paper, due to its inherent
maintain the sodium phosphate
4
controlled within these limits,
manual systems produce irregular
automated systems brought
controller described here,
more reliable results in the boiler
applied to the high pressure
boilers at a pulp mill and show
Sodium phosphate Congruent
Phosphate Control is the
only treatment programme
is also widely used in other
Although it is not new, it is by
condensate (iron, copper, process
that, the process can tolerate
Researchers Marcy and Halsted
group, in which the higher the
pressure, the lower will be
controls the phosphates blend
boiler water chemistry and steam
Congruent phosphate
programme
Congruent Phosphate is one
what is called Coordinated
Phosphate, which established
only the sodium phosphate
corrosion possibility and other
described by Purcell and Whirl in
new boilers were designed with
changes on the phosphate based
Halsted created the congruent
only in 1975 that Rosemer and
Dale upgraded the widely known
1 illustrates the typical pH and
Congruent Phosphate programme
is high and there is also the need
The OnGuard iController
iController automates the dosage
programme that demands a pH
iController is adjusted to control
and high pH phosphate blend,
and also other regular products in
chemical programmes (dispersant,
Case study: pulp plant, high
pressure recovery boilers
water treatment has always been
congruent phosphate control
such as:
●
●
disturbances
●
●
treatment products
Figure 1 – Congruent phosphate control diagram Figure 2 – Configuration screen for the steam system on the
OnGuard iController
Figure 3 – Operating configuration and control through OnGuard
iController
Figure 4: NaPO4 ratio in the box results before and after the
application of Knowledge Based Control at recovery boiler #4.
Pulp Paper & Logistics
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23Pulp Paper & Logistics
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22
EDIPAP Srl - Via Pordenone 13 - 20132 Milan - Italy - phone +39 02 21711614 - e-mail: info@edipap.com - website: www.edipap.com
MACHINERY AND PLANTS FOR
THE PRODUCTION OF PAPER
AND PAPERBOARD AND FOR THE
CONVERTING OF TISSUE PAPER
10 11 12
OCTOBER 2018
LUCCA - ITALY
www.miac.info
SOLENIS22
Depending upon the period, it could
were made in trying to adjust the
chemical dosage as precisely and
that would enhance the chemical
control results and reliability:
●
4
●
monitoring and control system
●
●
●
direct on the boiler water
Not only did it become able to
but also it was possible to gather a
independently on the great
●
●
● high reliability independently
●
monitor and control the system
throughout a web based
●
To conclude:
results:
●
●
●
not only the congruent
● larger capacity to absorb
●
mechanisms results warranty in
●
*Anderson José Beber BSc is
Rua Werner Von Siemens, 111
Torre A Conjunto 11, São Paulo, SP
com
References:
II (2002)
Pulp Paper & Logistics
PRODUCTS & SERVICES Pulp Paper & Logistics
PRODUCTS & SERVICES 2524
January/February 2018 January/February 2018
A
curtain coater has been
installed at BASF’s pilot
plant at Ludwigshafen
trials by customers in the graphic
and packaging sectors. It is
paper and board.
paper undergoes no mechanical
stress, and as a result, runnability
through the curtain coater is
enhances sheet smoothness and
produced can be cut, packaged
the curtain coater underlines its
ongoing commitment to the paper
and board industry, especially in
new curtain coater in our pilot
W
hat is
described as an
environmentally-
acceptable
replacement for unrecyclable
polymer-coated and waxed
papers and linerboard used
for barrier applications has
been launched by Cortec
Corporation.
Super Barrier paper and
The technology makes the paper
12, representing the highest
solution to remain on the
gloss paper not only protects
or grease into a package, but
it also protects against the
can discourage these oils and
package and causing packaging
moisture barrier material allows
By coating water based barrier
technology onto biobased
material, Cortec has made what
Curtain coater installed
at BASF’s pilot plant
Packing papers with
water-based moisture barrier
Pulp Paper & Logistics
PROJECTS & CONTRACTS 27
January/February 2018
Pulp Paper & Logistics
PRODUCTS & SERVICES26
January/February 2018
M
ondi Corrugated
Packaging has
completed
the expansion
of its heavy-duty corrugated
largest-ever capital project in the
company’s history.
The upgrade included the
has been ramping up with an
The market is said to be
Poland with keen interest, with
the corrugator in August, the
making Mondi Simet a major hub
Armand Schoonbrood,
Corrugated Packaging, said:
represents the biggest capital
packaging challenges, and we are
and moisture, as well as real
Expanded Simet mill ramping
up to triple-wall board production
on styrene butadiene, has been
board and packaging market in the
Nordic region. binder is characterised by its our product line is a clear
commitment to the paper and
enables best runnability in typical
as well as increasingly stringent
high solid binders, which will
up to 55 per cent, help to reduce
solid binders are said to capable
in handling and ordering
T
he global demand
for corrugated board
packaging is expected
to grow to US$269
billion by 2021 as manufacturers
increasingly use it for heavy
products.
Ansbach last year which won the
German Packaging Award in the
Wellpappe Ansbach to look into
ensure compliance with the top
are stacked and stretch wrapped
usage, the new stacking corners are
Helmut Breuer, managing director
at Mondi Wellpappe Ansbach,
to our customer’s needs, we made
We carried out a thorough pilot
“No changes to the prototypes
managed to meet our client’s
turned their challenge into a new
Low-odour binder for food
and liquid packaging boards
Mondi reinvents packaging
for ventilation systems
Pulp Paper & Logistics
PROJECTS & CONTRACTS Pulp Paper & Logistics
PROJECTS & CONTRACTS 2928
January/February 2018 January/February 2018
M
ore has been
revealed about
the upgrades
being made by
Papierfabrik August Koehler SE at
its Kehl mill in Germany (see PPL
November-December 2017).
Using Voith’s
the PM2 line, Koehler Kehl has
been able to reduce the machine’s
the PM2, almost 130,000 metric
could be shortened considerably Koehler can use this data to
measurements redundant, which
The upgrades at Kehl are part
T
he Mariysky Pulp and
Paper Mill at Volzhsk
in Russia is having
PM1 sack paper line, upgraded
by Andritz with state-of-the-art
equipment for thickening and
Andritz will modernise
ModuScreen CP, a Twin Wire
Press with shredder, as well as
The Mariysky Pulp and Paper Mill
produces wrapping paper, sack
Mariysky stock preparation
line being upgraded
Faster start ups
and better quality
at Kehl
Flash drying line
ordered by Stora Enso
drying line for its Imatra Mills
from Andritz. The line includes
the drying system is designed
to gently process mechanical
reduce emissions to the lowest
The Andritz Twin Wire Press
is said to enable the highest
sold and installed worldwide to
Together, they employ around
board and paper
countries in Europe, but
Voith’s product manager
Wiebke Petzold (left) discusses
the PM2 upgrades with Koehler
Kehl’s production manager
Joachim Fuchs
Pulp Paper & Logistics
PROJECTS & CONTRACTS Pulp Paper & Logistics
PROJECTS & CONTRACTS 3130
January/February 2018 January/February 2018
was expected to be completed
in December by Greycon on
four paper machines operated
by Jianhui Paper at its mill at
Dongguan in southern China.
last year, Greycon implemented
at Jianhui Paper said: “We are
business analysis and strategic
system are said to include
manual dependence and
Tian Jinlong at Greycon
general, the new automated
and integrated system processes
Jianhui Paper Co has mills at
Town and Dongguan in the
yearly capacity to produce up
Proven tissue technology for
Partex-Star in Bangladesh
OstroIeka mill orders
shredder from Andritz
Jianhui Paper in China has
its trim processes optimised
Abeing installed as a
turnkey project by
A.Celli for the Partex-Star Group
of 2019.
company with interests in
technology, energy, materials,
The new tissue machine,
and run at up to 1,800 metres
and a complete control and
automation system with
A 100 per cent pure cellulose
S
tora Enso Narew has
ordered an Andritz
FRX shredder and a
metal separator for
which will process around
pusher technology are said to
The shredder will be installed 455,000 tons per year board
Core products at Stora Enso
Drum pulping systems from Andritz
for Dongguan mill
Jianhui Paper has
ordered three Andritz
FibreFlow drum pulping
systems for its mill at Dongguan
in Guangdong Province, China.
drum pulping pulping systems will be installed
two parallel lines that process
The new pulping processes
density cleaning and will replace
Pulp Paper & Logistics
PEOPLE32
January/February 2018
Tradition and innovation side by side
Exhibition and 113th Annual General Meeting
Pulp, paper and supplier industry
as well as fiber based materials
Frankfurt a.M., Germany, 26 – 28 June 2018
Host:
ZELLCHEMING e.V.
Exhibitor documents:
zellcheming-expo.com
Focus in 2018
Industry 4.0 and
bioeconomy
Become an exhibitor and present
your part of the value chain!
82%
of the exhibitors
recommend
ZELLCHEMING-Expo*
*Source: Exhibitor survey ZELLCHEMING-Expo 2017/statistically verified
@ZELLCHEMINGExpo
#ZELLEXPO
V
ille Haapasaari has
been appointed chief
executive of The Port
of Helsinki.
46, has led Helsinki Airport to
Prior to this, he spent 14 years
worked in transportation within
started in his new role, in
airport director will certainly
between running an airport and
also returning to an operating
Haapasaari will begin in his
new role in the spring, with the
Haapasaari to be new chief
executive of Port of Helsinki
One of the largest
independent high-voltage coil
manufacturers, Sulzer, has
appointed Janice Fillinger as
the sales manager covering the
US market.
and maintenance and is looking
based in Birmingham, UK, Sulzer
is able to create bespoke high
24 hours a day, shipping these
worldwide to ensure minimal
“Sulzer has a great reputation
Birmingham means that we can
Sulzer appoints US sales
manager for high-voltage coils
Janice Fillinger, US
sales manager for high
voltage coils at Sulzer
Ville Haapasaari: “similarities
between running an airport and
running a port”
www.andritz.com/stockpreparation
Solutions for all paper and board grades
Each piece of equipment of our me-
and reject treatment systems is de-
signed with the target to be highly
provides well-proven and innova-
tive equipment for every process
step – whatever the raw material
and systems are designed to have
the lowest possible impact on the
Contact us for further information:

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PPL January - February, 2018

  • 1. Pulp Paper & Logistics INDUSTRY NEWS January/February 2018 1PPuP lp PPPPPPPPPPPPPPPPPPPPPPPPPapapppppeeereee & LLLLLLLLLLLLLLLLLLLLLLLLooooooogooooo istttiiiiiiiiiccccccccccsccc INNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNDDDDDDDDDDDDDDDDDDDDDDUSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSTRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRYYYYYYYYYYYYYYYYYYYYYY NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNEEEEWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWWSSSSSSSSSSSSSSSSSSSSSSSS JaJJJaJaJaJaJaaJaaaaaaaaJaJaJJaJaJaaJJJaJJJaJaaJaaJaaaJaJaJaaJaaJaaJaJaaaaaaaaaaJaaaaJaJaaJJJaJJaJaaJaaaaJJaaaaJJaaJJaaJaJJaaJaaaaJaaaaaaJJaaaaaaaaaaaaaaJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJJ nnnnunnnnnnnunnuununununununuunnnnnunnnuuuunuuuuuununnnnnuuuunuuuunununnnnnnnuuuunuununununnnnunnnnunuunununnnnnnuuuuuuuunununnnnnnnununuuuuuuuununnununnnuuuuuununununnuunnnuuuuunuuuuunnnnuuuuununnununuuunnnnnnnuunuuuunnnnunnununununnuuunununuunuuuunnnnnuuuuuununnnnnuunuuuuuuuuunnnnnnnuuunnnnnnnuuunnnnnnnnnuuuuuuuuuuararararaaraararararararararraraaaaaarraaraaaaraaarraaaraaaaaaaaararararrrrarrrraarrrrraaarararrrrrarrra yyy/y/y/yyyyy/yy//y/y/y///yy/y//y/y/y/y////y/y/y/y/y/y/y/y/////y/y/y/y/y/y//////yy//////////y/y/y/y/y//y//y///y/y/y/y/y//yy//y//y/y/////y/y//y/yy//y/y/y/y/y//y/y/y////yy//y/y/y////y/y/y////y///////y//yy/y//y/y/y FFeFFeFeFFeFeeFeFeFeFeFeFeFeFeFeFFeFeFeFeeeeFeFeFFFeFeFeFeFeFeFeFeFeFFeFeFeFeFeFeFeFeFeFFeeFeFeFeFeFeeeFeFeeeeeFeFeeFeFFeeeFeFeeFeFeFFeFFFeeFFeFeeFFeeFeeeFeeeeeeeFeFeFeeFeeeFFeeeeeeFFeeeeeeebbrbrbbbbbrbbrbbbrbbrbrbrbrbbbbbbrbrbbbbbbbbrbbbbbbrbbrbbrbrbrbrbbbbbrbrrbbbrbbbrbrbrbrbrbrbbbrbrbrbbbrbrbrbrbrbrrbrbrbrbrrbrrbbrbbbrbrbrrbrbbrbrbrrbrbrbbbrrbrrbrbbbbbbbrbrrrbrbrbrbbbbbrrrrbbrbrrbrbrbbrrrrrbrbbrrrbrbrrrbrbbrrrrrrrrrrrbbrrbrrrbrbbrrrrbrbbrrbrbbrbrrrbrrrrbbrrrrbb uauauauauuauauauauauauauaauauauauauauauuauauauaauauuauauauaauauaauauaauaauaaaaaaaaauauauaaauaauaaauauauauauaaauauauaaauaaaaauuaaaaaaauaaaaaaaaryryryryryryryryryyyryryryryryryyryryryryrrrrrrrrryyryyryyryrrrrrrryyyyrrrrryyyyryyryryrrrrrryyyyryrryrrrryyyyryrrryyyrryryryryryryryryryyyryryyyyryryyryyrryryyyyyryyrryyyyrryryryryyyryyyrrrryrryyyyyyyyyyyyy 2222222222222222222222222222222222222222222222222222222222220101010101001010101010101010101110101010101010101010111010101010110100101111000110100111010101010101111101011010100111010011010011010100010101010101101101011011100000000000000 88888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888 111111111111111111111111111111111111111111111111111 VALMET SOLENIS Page 11 SCA’s Container Express calls at Oxelösund VOLUME 9 NUMBER 46 JANUARY/FEBRUARY 2018 HEIMBACH
  • 2. Pulp Paper & Logistics INDUSTRY NEWS Pulp Paper & Logistics INDUSTRY NEWS January/February 2018 January/February 2018 12 Vol. 9 Issue No. 46, January/February 2018 ISSN 2045-8622 (PRINT) PUBLISHER & EDITORIAL DIRECTOR Vince Maynard Tralee, Hillcrest Road, Edenbridge, Kent, TN8 6JS, UK Tel: +44 (0) 1732 505724 Mobile: +44 (0) 7747 002286 CONSULTANT EDITOR Tel: +44 (0) 1737 551687 Mobile: +44 (0) 7785 796826 EDITORIAL ADVISOR REGIONAL REPRESENTATIVE Einar Johansson Tel: 0046 8 540 255 15 Mobile: 0046 70 234 80 85 PRODUCTION ASTAC Business Publishing Ltd Tel: +44 (0) 1622 850063 Mobile: +44 (0) 7557 280 769 PRINTER Tunbridge Wells, Kent, TN2 3BW United Kingdom Tel: +44 (0)1892 511678 W elcome to the January-February issue of Pulp, Having now recovered from the extended Christmas and New Year shut downs (and some major spinal surgery) I am back to face another great year. owners to schedule maintenance while keeping up with product Vince Maynard COMMENT IN THIS ISSUE INDUSTRY NEWS 2 11 LOGISTICS SCA’s Container Express calls at Oxelösund VALMET 12“The most elegant board machine, ever” CPI HEIMBACH SOLENIS 16 18 20 More than just a brown box Press felts dedicated to the Asian markets Controlling boiler water chemistry from a knowledge base 24 PRODUCTS & SERVICES 27 PROJECTS & CONTRACTS PEOPLE 32 www.heimbach.com Atrojet.T Tune your tissue – with perfect felt designs • Highly flexible and adaptable yarn structure • Tailor-made felt designs – precise and even • Very fine or coarser open designs available • High dewatering and even CD profiles due to high contact area • Improved void volume retention and effective felt cleaning • High tensile strength potential for economic life time Atrojet.T is ideal for use in tissue production thanks to its tailored multiaxial non-woven module:
  • 3. Pulp Paper & Logistics INDUSTRY NEWS January/February 2018 2 Stop collecting paper samples! SmartScan™ measures paper dryness 24/7, safely. EPIC™ control unit Up to 16 sensors connected to measure web dryness in forming, press and dryer section DCS Web Improve your press section efficiency! SmartScan™ contactless sensor accurately measures paper web dryness after the press section 24 hours a day, 7 days a week. Using a proprietary microwave technology, it is developed to overcome the typical limits of the NIR (near-infrared) sensors. SmartScan™ is available both for fixed point positions or traversing web scan. To save hundred of thousands of Euros in energy costs, stop collecting samples, choose the safe accuracy of SmartScan™ technology. SmartScan™ on line paper dryness sensor Giuseppe Cristini S.p.A. Diagnostic Systems Via Bombardieri, 5 – 24020 Fiorano al Serio (BG) Italy Tel +39 035 715 111 Fax + 39 035 711 451 email diagnostic.systems@cristini.it website www.cristini.com Lproducts in Europe, Lucart has bought the assets of Spain’s CEL Technologies & System for an undisclosed sum. Grazie Natural and Smile, Lucart market, in line with the company’s strategic growth plan in European is now more than 350,000 tonnes per year, produced on more than €450 million, with more than 1,500 employees in 10 three plants, with a business the Artziniega plant, which was Lucart expands its tissue business in Spain recycling in the UK started in January on behalf of the Paper Cup Recycling and Recovery Group (PCRRG). They are being carried out by DS Smith’s Kemsley Paper Mill consistent with EN643 (The challenges to mainstream paper insight into the issues, as part Mathew Prosser, managing director at DS Smith Recycling (UK), said: “DS Smith has already PCRRG members, such as Costa, to undertake research on an the whole supply cycle with data PCRRG, and the wider industry, DS Smith operates nine paper mills in Europe, yearly producing corrugated case materials and 800,000 tonnes and is the second DS Smith commits to research into paper cup recycling
  • 4. Pulp Paper & Logistics INDUSTRY NEWS Pulp Paper & Logistics INDUSTRY NEWS January/February 2018 January/February 2018 54 L eading paper-based packaging manufacturer WestRock has agreed to buy containerboard, corrugated and speciality paper maker KapStone in a deal worth US$4.9 billion. share capital and take on about leading North American producer corrugated products and speciality papers, including liner and medium also owns Victory Packaging, a Second largest in the paper Paper, WestRock is based in Atlanta corrugated packaging and enhance WestRock’s ability to products that we do not make WestRock share the same the KapStone team members to WestRock and working with them agreement to combine with WestRock is a testament to the built and the hard work and compelling cash premium to our understand WestRock’s principles, we realised how closely aligned WestRock says that the WestRock agrees to buy corrugated specialist KapStone Italian paper making equipment manufacturer A.Celli Group has launched new business units to meet the market’s need to Both are part of a vision it calls new technologies dictated by the can yield a more immediate and maintenance programs to operators and to act on the system to maintain the machine park Industry 4.0 division – to: ● maintenance ● ● with customer management DCS division – ● ● ● support oriented towards global control ● winders and rewinders ● ● systems to integrate Handling management systems ● A.Celli Group launches developments to meet Industry 4.0 systems
  • 5. Pulp Paper & Logistics INDUSTRY NEWS Pulp Paper & Logistics INDUSTRY NEWS January/February 2018 January/February 2018 76 F ollowing calls in the UK for the government to introduce a levy on takeaway coffee cups, the Paper Cup Alliance (PCA) has welcomed the recognition of industry efforts to increase recycling but cautioned against measures that hurt consumers and harm the high street economy. The PCA’s statement came which it was proposed that cups with the money raised used to The EAC said that although some customers who bring their own EAC chair Mary Creagh MP said: thrown away each year, whether producers should bear more recycle their packaging, so that rewards businesses that use sustainable packaging – and recycled in the UK because they contain a plastics sealing layer paper recycling systems, and PCA, Mike Turner said: “Paper cups are the most sustainable the right thing and we’re taking steps to support that through “The paper cups we sustainably sourced, responsibly produced, recyclable and, committed to increasing recycling points were created in but it will hurt consumers and impact already struggling high recycled and a ban on paper cups Research carried out in is threatened by the proposed shoppers, with more than a third saying it would discourage them The PCA acknowledged recycled but that the industry was working hard across to 2017, organisations in the paper cup supply chain signed an agreement with the Alliance Paper Cup Alliance cautions against the ‘latte levy’ in the UK Sup its new PM6 paper machine at its Los Reyes Paper Mill in Mexico in January, a project that represents one of its largest investments in Central America. Speaking at the line’s based packaging in the Americas regional presence, we are pleased Smurfit Kappa starts up its PM6 machine at Los Reyes What is described as an “eco-barrier” paperboard for food service applications use has been launched by Metsä Board. With a special barrier treatment the paper board is The new paperboard, 5, and the barrier properties as the barrier property Kimmo Jokinen, managing reduce the print cost without treatment was reduced by 50 per cent, and 65 per cent less addition, this breathable board Bio-based food service board from Metsä Canadian pulp and paper maker Resolute Forest Products has applauded a complaint at the Canadian Government against the US for a number of “discredited The policies impact Canadian customers and business partners in the United States, and the American consumers who need “Many more jobs are at risk in the United States when there is not enough lumber to build houses or paper to print newspapers American consumers who pay the rightly emphasizing the United both countries and their shared Resolute supports Canada’s complaint against the US at the WTO Paper and packaging a corrugated packaging company located on the customers’ sites corrugated packaging that is type according to the customer’s WestRock invests in box-on-demand business
  • 6. Pulp Paper & Logistics INDUSTRY NEWS Pulp Paper & Logistics INDUSTRY NEWS January/February 2018 January/February 2018 98 News in brief ● Mondi has relaunched its “So we want to maintain its high ● (DWP), speciality and packaging papers and biomaterials, Sappi Ltd Sappi has started preparatory Saiccor DWP Mill to ensure that the company is in a capacity by up to 250,000 tpa container board product range Huhtamaki has agreed to set up a joint venture with Smith Anderson Group Limited, one of Europe’s leading paper bag suppliers, to manufacture and sell foodservice paper bags in Eastern Europe. As the majority shareholder Huhtamaki will consolidate business segment but will not Huhtamaki to establish a paper bag joint venture A s part of an expansion for trading recovered paper, its merQbiz division has agreed to an exclusive provider C H Robinson. conduct their sales and purchasing known online marketplaces, the medium term, the trading 2,600 are in the paper, board and million a year in digital products Voith expands its recovered paper trading platform of Abelan Board Industrial SL, a major producer of core board and solid board packaging products, was bought by Aurelius Equity Opportunites from PHI Industrial late last year for an undisclosed sum. in the European packaging sector in San Andrés in northern Spain it employs around 250 people in Abelan’s managing director another Aurelius company, Solidus With around 1,000 employees, market share in Europe with Netherlands, Belgium and the UK, June 2016, as well as dedicated Abelan Board acquired by private equity group T echnology specialist Protacon has purchased Descal, a global operator in industrial investment completed in January, the company says it becomes a leading service provider for the pulp, paper and energy industries. Protacon, said: “We will represent one independent supplier will creates new demand to which this employ more than 300 with sales and current management group and Protacon creates a possibility the two companies on their in areas in which we are already strong, such as our engineering strong competence in electrical, markets will also be easier, as we can cater to our customers’ needs Finnish engineering group acquired by Protacon Timo Akselin from Protacon shakes on the deal with Descal’s Kimmo Kerttula Leading pulp and paper maker Sappi Limited has agreed to buy the business of Italian speciality paper maker Cham Paper Group Holding AG (CPG) for CHF146.5 million (US$149 million). Carmignano and Condino Mills speciality and packaging papers Sappi’s speciality paper business both in Europe and globally by combining Cham’s strong brands and assets with Sappi’s inherent within the speciality complement to our market customers in Europe, North America and globally, a broader Sappi to expand its speciality paper business in Europe
  • 7. Pulp Paper & Logistics LOGISTICS 11 January/February 2018 Pulp Paper & Logistics INDUSTRY NEWS January/February 2018 10 A new destination has been added by SCA to its container traffic between Europe’s leading container ports of Rotterdam and Sweden. SCA Tunadal and MV SCA Munksund, will make a weekly will create a new, regular and continent to the Stockholm industrial goods to the continent has increased and At the same time, demand transport solutions has consumables to the major retailers’ needs to stock up “Rotterdam is the largest port bring consumables back in both shortsea and deepsea containers on SCA’s Container Express calls at Oxelösund SCA Logistics started a container feeder service from Rotterdam to Oxelösund in December. First call with MV SCA Tunadal. Ahas eliminated wet paper claims in the UK has been a complete success, says its user Saica Paper. curtainsider incorporates a manager Chris Johnson says: “To say there hasn’t been a single trailer type, which could all but caused by curtains that aren’t under the pelmet properly, or the sharp wires wrapped around paper bales that are prone to the trailer to tackle the costly transports and processes design, combined with general Trailer design saves £8,000 a year in wet paper claims News in brief ● Mondi Group has agreed the outstanding shares in operates an integrated pulp and electronics, chemicals and ● its North America Consumer Packaging business to Graphic cent interest in the subsidiary business includes around 3,900 employees, two coated paperboard mills and three German paper mill Feldmuehle Uetersen GmbH has filed for insolvency, with Hamburg attorney-at-law and restructuring expert Dr Tjark Thies as the preliminary administrator. near Hamburg has around 420 employees and produces some products are used worldwide, classic print products and in the “Business operations will purchasing, sales, marketing Heiner Kayser, managing customers can count on can rest assured that they will Commenting on the class products, production and holds a leading market seeing the current proceedings Hope for Feldmuehle Uetersen as it files for insolvency
  • 8. Pulp Paper & Logistics ANDRITZ January/February 2018 13Pulp Paper & Logistics ANDRITZ January/February 2018 12 VALMET 13VALMET12 I n the summer of 2016, Kotkamills in Finland converted its paper machine to produce a wide variety of board products. outcome was great: “It is the most elegant board machine ever Kotkamills. Agreeing, Markku Hämäläinen, “We wanted to build a machine The project at Kotkamills was Sundholm praised Valmet project: “When Valmet’s project Project Manager Petri Aspholm is that it is important to handle Valmet has been good at this, and The rebuilt board machine started up in July 2016, and it coated cup board is a highly other cup boards on the market, our board replaces the boards merged together to make these Agile product development with Valmet “The most elegant board machine, ever” by Valmet in a project that has been praised for its quick turnround, says Pauliina Purola. Photography by Hannes Frigård, Pauliina Purola and Kotkamills Stefan Kuni from Kotkamills checks the board machine during operation Timo Räisänen, Process Engineer, and Teemu Nikkonen, Production Manager of Kotkamills, discussing the Flying Eagle Project “It has been very helpful to have Seppo working at the mill,” says Timo Tallinen from Kotkamills (left), while he and Seppo Salminen from Valmet check the slide die of the Valmet-supplied curtain coating station
  • 9. Pulp Paper & Logistics ANDRITZ January/February 2018 15Pulp Paper & Logistics ANDRITZ January/February 2018 14 VALMET14 barrier, the layer would not also important that the thickness that are too thick or thin will not important to be able to run Kotkamills used the opportunity to test the technology and chemicals at the Valmet Paper Technology the technology supplier has a thorough and detailed knowledge Describing the close partnership Timo Nurmiainen and Mikko The sky is the limit for the Flying Eagle small company, so we need to Kuni adds: “Now we’re making we recognise products that add only just started our journey with Manager, Consumer Boards, project, said: “This has been a Paukkunen, Vice President, Sales Kotkamills chief executive Markku Hämäläinen with the New Wood prize certificate Helsinki, Finland VISIT TOMORROW TODAY! Welcome to exhibit at the leading international forum for the forest based industries. The next PulPaper event will be the forum for the latest technology and offers optimal business and networking opportunities in a multinational environment. A new feature of the conference will be the PulPaper Business Forum on the first day of the event. The global industry will once again gather in Helsinki. PULPAPER WILL HAVE AN EXTENSIVE AND INTERESTING THREE-DAY-PROGRAM INCLUDING: Business Forum / PulPaper Conference / Future Square / 50+ speakers / 8 conference tracks Excursions: Metsä Group Äänekoski and Kotkamills / After Work / PulPaper Party / Pitching competition AMONG THE SPEAKERS: Gerhard Schiefer, Vice President, Automation, Andritz / Maria Strömme, Professor of Nanotechnology, Uppsala University / Rolf Ask Clausen, Partner, Copenhagen Institute of Future Studies / Sari Mannonen, Vice President, UPM Biofuels Organized by:For more information and contact details: pulpaper.fi #pulpaper Organized at the same time: Wood, Bioenergy, PacTec Helsinki
  • 10. Pulp Paper & Logistics ANDRITZ January/February 2018 17Pulp Paper & Logistics ANDRITZ January/February 2018 16 CPI 17CPI16 I n society and around the world there is a growing awareness of sustainability and the importance of the environment. The environmental debate is here to stay, and it is in this context that household consumers and packaging what they can do to improve part in this process with many to consider the steps that are being taken downstream, in the corrugated cardboard packaging can be readily tailored to suit the rapidly changing demands using corrugated in warehousing and transport can simply mean in warehousing and transport, a turnaround, which is where the ready packaging (SRP) comes can be placed straight on to the the product, enabling both the the UK corrugated industry has suppliers can always be stacked produce, thereby reducing the like all corrugated packaging, has become an increasingly lean has increased by 40 per cent in Corrugated, a sustainable and renewable material cardboard packaging is recycled that are seeking to demonstrate to remember that packaging the corrugated packaging industry Corrugated packaging has been goods, the material’s more recent A simple case study demonstrates and was able to streamline its per cent increase in throughput So corrugated packaging brings be in, as companies and consumers impact, and as legislators lead us towards the Circular Economy, it is worth remembering that it already *Andy Barnetson is Director More than just a brown box consumer goods, food & drink packaging corrugated cardboard has already created a circular economy, says Andy Barnetson* Shelf-ready corrugated cardboard packaging speeds up the supply chain between manufacturers and retailers Andy Barnetson, Director of Packaging Affairs at the CPI: the circular economy already exists in the corrugated cardboard industry Corrugated cardboard helps product presentation on shelf
  • 11. Pulp Paper & Logistics ANDRITZ January/February 2018 19Pulp Paper & Logistics ANDRITZ January/February 2018 18 HEIMBACH 19HEIMBACH18 Press felts dedicated to the Asian markets With its extended facility dedicated to press felt products in Suzhou, Heimbach will be able to reinforce its partnerships with customers in China and elsewhere in Asia. PPL reports A s a leading supplier of paper machine clothing (PMC) to European and Asian paper producers, Heimbach has a long the paper industry. and demanding Asian market, a by Heimbach in 2003, and since The company recently customers here in China and the at the Heimbach Group, added: Heimbach’s Suzhou plant is making region, which is the largest its partnerships with customers machine clothing products to all Alongside the grand opening ceremony, Heimbach held a together with the local employees Complete scope of PMC supply plant will now take its place among the most complete PMC elements, as well as raw materials, are permanently on site working managers are now also based on site, so that market demands can be closely monitored and The team also ensures that the correct product is always supplied located throughout China and beyond to ensure that customer A line up of star products These designs are modular, angles against each other and the contaminants can also be washed is in response to growing demand contact, easy cleaning and high the contact area is enlarged commitment to the Chinese Secolink.F: An extended contact area and even permeability across the whole fabric increase drying efficiency An internal view of the new press felt production facility Heimbach Fabrics (Suzhou) Co Ltd: Major expansion Official inauguration of Heimbach’s new press felt plant The Atromaxx.M design combines monofilament base module with coarse batt modules – ideal for packaging
  • 12. Pulp Paper & Logistics ANDRITZ January/February 2018 21Pulp Paper & Logistics ANDRITZ January/February 2018 20 SOLENIS 21SOLENIS20 Controlling boiler water chemistry from a knowledge base OnGuard iController from Solenis H igh pressure boiler users such as pulp mills have always faced challenges chemistry under control. Congruent phosphate control is the boiler water internal treatment most widely in many industries, especially in the pulp and paper, due to its inherent maintain the sodium phosphate 4 controlled within these limits, manual systems produce irregular automated systems brought controller described here, more reliable results in the boiler applied to the high pressure boilers at a pulp mill and show Sodium phosphate Congruent Phosphate Control is the only treatment programme is also widely used in other Although it is not new, it is by condensate (iron, copper, process that, the process can tolerate Researchers Marcy and Halsted group, in which the higher the pressure, the lower will be controls the phosphates blend boiler water chemistry and steam Congruent phosphate programme Congruent Phosphate is one what is called Coordinated Phosphate, which established only the sodium phosphate corrosion possibility and other described by Purcell and Whirl in new boilers were designed with changes on the phosphate based Halsted created the congruent only in 1975 that Rosemer and Dale upgraded the widely known 1 illustrates the typical pH and Congruent Phosphate programme is high and there is also the need The OnGuard iController iController automates the dosage programme that demands a pH iController is adjusted to control and high pH phosphate blend, and also other regular products in chemical programmes (dispersant, Case study: pulp plant, high pressure recovery boilers water treatment has always been congruent phosphate control such as: ● ● disturbances ● ● treatment products Figure 1 – Congruent phosphate control diagram Figure 2 – Configuration screen for the steam system on the OnGuard iController Figure 3 – Operating configuration and control through OnGuard iController Figure 4: NaPO4 ratio in the box results before and after the application of Knowledge Based Control at recovery boiler #4.
  • 13. Pulp Paper & Logistics ANDRITZ January/February 2018 23Pulp Paper & Logistics ANDRITZ January/February 2018 22 EDIPAP Srl - Via Pordenone 13 - 20132 Milan - Italy - phone +39 02 21711614 - e-mail: info@edipap.com - website: www.edipap.com MACHINERY AND PLANTS FOR THE PRODUCTION OF PAPER AND PAPERBOARD AND FOR THE CONVERTING OF TISSUE PAPER 10 11 12 OCTOBER 2018 LUCCA - ITALY www.miac.info SOLENIS22 Depending upon the period, it could were made in trying to adjust the chemical dosage as precisely and that would enhance the chemical control results and reliability: ● 4 ● monitoring and control system ● ● ● direct on the boiler water Not only did it become able to but also it was possible to gather a independently on the great ● ● ● high reliability independently ● monitor and control the system throughout a web based ● To conclude: results: ● ● ● not only the congruent ● larger capacity to absorb ● mechanisms results warranty in ● *Anderson José Beber BSc is Rua Werner Von Siemens, 111 Torre A Conjunto 11, São Paulo, SP com References: II (2002)
  • 14. Pulp Paper & Logistics PRODUCTS & SERVICES Pulp Paper & Logistics PRODUCTS & SERVICES 2524 January/February 2018 January/February 2018 A curtain coater has been installed at BASF’s pilot plant at Ludwigshafen trials by customers in the graphic and packaging sectors. It is paper and board. paper undergoes no mechanical stress, and as a result, runnability through the curtain coater is enhances sheet smoothness and produced can be cut, packaged the curtain coater underlines its ongoing commitment to the paper and board industry, especially in new curtain coater in our pilot W hat is described as an environmentally- acceptable replacement for unrecyclable polymer-coated and waxed papers and linerboard used for barrier applications has been launched by Cortec Corporation. Super Barrier paper and The technology makes the paper 12, representing the highest solution to remain on the gloss paper not only protects or grease into a package, but it also protects against the can discourage these oils and package and causing packaging moisture barrier material allows By coating water based barrier technology onto biobased material, Cortec has made what Curtain coater installed at BASF’s pilot plant Packing papers with water-based moisture barrier
  • 15. Pulp Paper & Logistics PROJECTS & CONTRACTS 27 January/February 2018 Pulp Paper & Logistics PRODUCTS & SERVICES26 January/February 2018 M ondi Corrugated Packaging has completed the expansion of its heavy-duty corrugated largest-ever capital project in the company’s history. The upgrade included the has been ramping up with an The market is said to be Poland with keen interest, with the corrugator in August, the making Mondi Simet a major hub Armand Schoonbrood, Corrugated Packaging, said: represents the biggest capital packaging challenges, and we are and moisture, as well as real Expanded Simet mill ramping up to triple-wall board production on styrene butadiene, has been board and packaging market in the Nordic region. binder is characterised by its our product line is a clear commitment to the paper and enables best runnability in typical as well as increasingly stringent high solid binders, which will up to 55 per cent, help to reduce solid binders are said to capable in handling and ordering T he global demand for corrugated board packaging is expected to grow to US$269 billion by 2021 as manufacturers increasingly use it for heavy products. Ansbach last year which won the German Packaging Award in the Wellpappe Ansbach to look into ensure compliance with the top are stacked and stretch wrapped usage, the new stacking corners are Helmut Breuer, managing director at Mondi Wellpappe Ansbach, to our customer’s needs, we made We carried out a thorough pilot “No changes to the prototypes managed to meet our client’s turned their challenge into a new Low-odour binder for food and liquid packaging boards Mondi reinvents packaging for ventilation systems
  • 16. Pulp Paper & Logistics PROJECTS & CONTRACTS Pulp Paper & Logistics PROJECTS & CONTRACTS 2928 January/February 2018 January/February 2018 M ore has been revealed about the upgrades being made by Papierfabrik August Koehler SE at its Kehl mill in Germany (see PPL November-December 2017). Using Voith’s the PM2 line, Koehler Kehl has been able to reduce the machine’s the PM2, almost 130,000 metric could be shortened considerably Koehler can use this data to measurements redundant, which The upgrades at Kehl are part T he Mariysky Pulp and Paper Mill at Volzhsk in Russia is having PM1 sack paper line, upgraded by Andritz with state-of-the-art equipment for thickening and Andritz will modernise ModuScreen CP, a Twin Wire Press with shredder, as well as The Mariysky Pulp and Paper Mill produces wrapping paper, sack Mariysky stock preparation line being upgraded Faster start ups and better quality at Kehl Flash drying line ordered by Stora Enso drying line for its Imatra Mills from Andritz. The line includes the drying system is designed to gently process mechanical reduce emissions to the lowest The Andritz Twin Wire Press is said to enable the highest sold and installed worldwide to Together, they employ around board and paper countries in Europe, but Voith’s product manager Wiebke Petzold (left) discusses the PM2 upgrades with Koehler Kehl’s production manager Joachim Fuchs
  • 17. Pulp Paper & Logistics PROJECTS & CONTRACTS Pulp Paper & Logistics PROJECTS & CONTRACTS 3130 January/February 2018 January/February 2018 was expected to be completed in December by Greycon on four paper machines operated by Jianhui Paper at its mill at Dongguan in southern China. last year, Greycon implemented at Jianhui Paper said: “We are business analysis and strategic system are said to include manual dependence and Tian Jinlong at Greycon general, the new automated and integrated system processes Jianhui Paper Co has mills at Town and Dongguan in the yearly capacity to produce up Proven tissue technology for Partex-Star in Bangladesh OstroIeka mill orders shredder from Andritz Jianhui Paper in China has its trim processes optimised Abeing installed as a turnkey project by A.Celli for the Partex-Star Group of 2019. company with interests in technology, energy, materials, The new tissue machine, and run at up to 1,800 metres and a complete control and automation system with A 100 per cent pure cellulose S tora Enso Narew has ordered an Andritz FRX shredder and a metal separator for which will process around pusher technology are said to The shredder will be installed 455,000 tons per year board Core products at Stora Enso Drum pulping systems from Andritz for Dongguan mill Jianhui Paper has ordered three Andritz FibreFlow drum pulping systems for its mill at Dongguan in Guangdong Province, China. drum pulping pulping systems will be installed two parallel lines that process The new pulping processes density cleaning and will replace
  • 18. Pulp Paper & Logistics PEOPLE32 January/February 2018 Tradition and innovation side by side Exhibition and 113th Annual General Meeting Pulp, paper and supplier industry as well as fiber based materials Frankfurt a.M., Germany, 26 – 28 June 2018 Host: ZELLCHEMING e.V. Exhibitor documents: zellcheming-expo.com Focus in 2018 Industry 4.0 and bioeconomy Become an exhibitor and present your part of the value chain! 82% of the exhibitors recommend ZELLCHEMING-Expo* *Source: Exhibitor survey ZELLCHEMING-Expo 2017/statistically verified @ZELLCHEMINGExpo #ZELLEXPO V ille Haapasaari has been appointed chief executive of The Port of Helsinki. 46, has led Helsinki Airport to Prior to this, he spent 14 years worked in transportation within started in his new role, in airport director will certainly between running an airport and also returning to an operating Haapasaari will begin in his new role in the spring, with the Haapasaari to be new chief executive of Port of Helsinki One of the largest independent high-voltage coil manufacturers, Sulzer, has appointed Janice Fillinger as the sales manager covering the US market. and maintenance and is looking based in Birmingham, UK, Sulzer is able to create bespoke high 24 hours a day, shipping these worldwide to ensure minimal “Sulzer has a great reputation Birmingham means that we can Sulzer appoints US sales manager for high-voltage coils Janice Fillinger, US sales manager for high voltage coils at Sulzer Ville Haapasaari: “similarities between running an airport and running a port”
  • 19. www.andritz.com/stockpreparation Solutions for all paper and board grades Each piece of equipment of our me- and reject treatment systems is de- signed with the target to be highly provides well-proven and innova- tive equipment for every process step – whatever the raw material and systems are designed to have the lowest possible impact on the Contact us for further information: