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Year & Sem. – B. Tech I year, Sem.-I
Subject –Engineering Chemistry
Unit – I (Zeolite &Ion-exchange Process)
Presented by – Dr. Barkha Shrivastava
Designation - Associate Professor & Head
Department - Chemistry
Dr. Barkha Shrivastva (Associate
Prof. Chemistry), JECRC, JAIPUR
JAIPUR ENGINEERING COLLEGE AND RESEARCH CENTRE
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Dr. Barkha Shrivastava (Associate Prof.
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Softening Methods
Zeolite Process (Permutit Method)
Zeolites are hydrates of sodium aluminium orthosilicate and it is
represented as :
Na2O.Al2O3.xSiO2.yH2O
Where X=2-10, Y= 2-6
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Dr. Barkha Shrivastava (Associate Prof.
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Zeolite Structure
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Dr. Barkha Shrivastava (Associate Prof.
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Types of Zeolite
Types of Zeolite
Zeolites are of two types:
1. Natural Zeolites:
Derived from natural sources like green sand and Nonporous
Example Natrolite
2. Synthetic or Artificial Zeolite:
Prepared in laboratory and porous. Posses a gel like structure, more
efficient so common in use
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Dr. Barkha Shrivastava (Associate Prof.
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Principle of Zeolite Process:
Water is thus softened because sodium salts do not cause hardness
but total dissolved solids increase as Ca and Mg ions are replaced
by Na ions
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Dr. Barkha Shrivastava (Associate Prof.
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Dr. Barkha Shrivastava (Associate Prof.
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Regeneration
Exhausted Zeolite can be regenerated by treating with a concentrated (10%)
brine (NaCl) solution . The regenerated zeolite bed thus obtained is used again
for softening operations
Zeolite Process reduces water of hardness up to 15 ppm
Calculation of Hardnesss:
Hardness (ppm)= m x v2 x 50 x 103
_______________________
v1 x 58.5
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Dr. Barkha Shrivastava (Associate Prof.
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Ion –Exchange/ Demineralization/
De-ionization Process
Ion exchange is a process by which ions causing hardness in water are
exchanged with ions of exchange resigns (chemicals) used in the process.
All the cations and anions are removed in this process , therefore it is
known as de-ionization or ion-exchange process.
Ion-exchange resigns are organic cross linked insoluble polymers carrying
functional groups which are responsible for the ion exchanging properties.
Ion-exchange resigns can be classified as:
(a) Cation Exchange Resigns
(b) Anion Exchange Resigns
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Dr. Barkha Shrivastava (Associate Prof.
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Cation Exchange Resign:
These are mainly derivatives of styrene di vinyl benzene copolymers which on
sulphonation or carboxylation acquire ability to exchange their H+ ions with
other cations present in the water.
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Dr. Barkha Shrivastava (Associate Prof.
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Anion Exchange Resign:
These contains basic functional groups such as amino or quaternary ammonium.
These are capable of exchanging their anions with other anions , which comes in
their contact. After treatment with dil. NaOH solution, become capable of
exchanging their OH- ions with other anions present in the water.
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Dr. Barkha Shrivastava (Associate Prof.
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Principle:
2R-H+ + Ca2+/ Mg2+ R2Ca/R2Mg + 2H+
R+OH- + Cl- R+Cl- + OH-
H+ + OH- H2O
Regeneration:
R2SO4 + 2OH- 2ROH + SO4
2-
R2Ca/R2Mg + H + 2R-H+ + Ca2+/ Mg2+
The exhausted cation and anion beds can be regenerated by passing dil.
HCl and dil. NaOH to these beds
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Dr. Barkha Shrivastava (Associate Prof.
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Process:
Ion-Exchange Plant
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Dr. Barkha Shrivastava (Associate Prof.
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Process:
1. First the hard water is passed through cation exchange bed
2. It removes all the cation present (Ca2+/ Mg2+) from water
3. And equal amount of H+ ions are released from this
column to water.
4. Then hard water is now pumped to anion exchange resign
bed.
5. Where all the anions like Cl-, SO4
2- are removed and equal
amount of OH- ions are released to water.
6. H+ and OH- ions released from this reaction in equivalent
amount, get combined to produce water molecules.
7. Thus treated water is completely free from cations as well
as anions so it is known as demineralized or deionized
water.
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Dr. Barkha Shrivastava (Associate Prof.
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Merits:
1. It can be used to soften highly acidic or alkaline water
2. It produces water of very low hardness (0-2 ppm). So the
treated water is very good for use in high pressure boilers.
Demerits:
1. Equipment required are very costly.
2. Chemicals used are expensive.
3. Turbid water can not be treated saisfactorily.
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Dr. Barkha Shrivastava (Associate Prof.
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Dr. Barkha Shrivastava (Associate Prof.
Chemistry) , JECRC, JAIPUR
Practice Questions
1. The chemical formula of zeolite is ___________
a) FeSO4.7H2O
b) Al2(SO4)3.18 H2O
c) Na2O.Al2O3.xSiO2.yH2O
d) Na2Al2O
2. Which of the following is not naturally occurring zeolite?
a) Na+
b) Al+3
c) Si+4
d) Ca+2
3. Natural zeolites are ___________
a) Non Porous
b) Amorphous
c) Non-durable
d) Possess gel structure
4. Synthetic zeolites possess a higher exchange capacity per unit weight compared to
natural zeolites.
a) True
b) False
5. The exhausted zeolite is reclaimed by treating the bed with a ___________
a) Conc. NaCl
b) Conc. HCl
c) Conc. H2SO4
d) Dil. HCl
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1
Dr. Barkha Shrivastava (Associate Prof.
Chemistry) , JECRC, JAIPUR
6. In zeolite process, the exchange of ___________ takes place.
a) Anions
b) Cations
c) Both cations and anions
d) No ions exchange
7. The hardness of 1000 litres of a water sample was removed by passing it through a
zeolite softener which required 30litres of NaCl solution containing 1.5 gm/L NaCl for
regeneration. The hardness of the water sample will be ___________
a) 54.2 ppm
b) 12.9 ppm
c) 45 ppm
d) 38.46 ppm
8. Which of the following cannot be used in place of NaCl?
a) NaNO3
b) KCl
c) HCl
d) KNO3
9. Natrolite is an example of ___________
a) Synthetic zeolite
b) Natural zeolite
c) Calgon
d) Colloid
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Dr. Barkha Shrivastava (Associate Prof.
Chemistry) , JECRC, JAIPUR 20
10. Ion-exchange resin is ____________
a) Linear
b) Low molecular weight
c) Organic polymer with porous structure
d) Soluble
11. Which of the following ion get released from the cation exchange column?
a) H+
b) Na+
c) K+
d) Ca+2
12. Which of the following ion get released from the anion exchange column?
a) CO3
-2
b) OH–
c) Cl–
d) SO4
-2
13. Ion-free water coming out from the exchanger is known as ____________
a) Potable water
b) Disinfected water
c) Coagulated water
d) Demineralised water
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Dr. Barkha Shrivastava (Associate Prof.
Chemistry) , JECRC, JAIPUR 21
14. Which of the following statement is incorrect about the demineralized
water?
a) It is as pure as distilled water
b) It is very good for use in high pressure boilers
c) It is fit for domestic use
d) It can be made either by distillation or by using cation and anion exchangers
15. The exhausted cation exchange column is regenerated by passing a solution
of ____________
a) Dil. HCl
b) Dil. NaCl
c) Conc. HCl
d) Conc. NaCl
16. The exhausted anion exchange column is regenerated by passing a solution
of ____________
a) Dil. KOH
b) Conc. KOH
c) Conc. NaOH
d) Dil. NaOH
17. The raw water used for ion-exchange process should be turbid.
a) True
b) False
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Dr. Barkha Shrivastava (Associate Prof.
Chemistry) , JECRC, JAIPUR 22
Question Bank
Q1.What are zeolites?
Q2. Write the formula for calculating hardness by zeolite method?
Q3. What will be the residual hardness in Ion-Exchange method?
Q4. What will be the residual hardness in zeolite process ?
Q5. Write the formula for hardness calculation in zeolite process ?
Q6. Draw a labeled diagram of zeolite plant.
Q7. Draw a labeled diagram of ion-exchange plant.
Q8. Write limitations of zeolite process.
Q9. Write merit and demerits of ion-exchange process.
Q10. Write down the principle involved in zeolite process.
Q11. How will you regenerate exhausted zeolite bed ?
Q12. Name the chemicals used for regeneration of cation and anion exchange bed.
1
Dr. Barkha Shrivastava (Associate Prof.
Chemistry) , JECRC, JAIPUR 23
Suggested links for video lectures
1. Link for video lecture by Dr. Barkha Shrivastava on Zeolite process (class room
recording)
https://youtu.be/KULYEDNqeKk
2. Link for video lecture by Dr. Barkha Shrivastava on Zeolite process (RTU portal
e-content)
https://youtu.be/NWBmcgiklgU
3. Link for video lecture by Dr. Barkha Shrivastava on Ion-exchange process (class
room recording)
https://youtu.be/C-whmbH0jdY
NAME OF FACULTY (POST, DEPTT.) , JECRC,
JAIPUR 24
Dr. Barkha Shrivastava (Associate Prof.
Chemistry) , JECRC, JAIPUR

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Chemistry Unit-I, Zeolite process (Lect. No. 8).pptx

  • 1. 1 Year & Sem. – B. Tech I year, Sem.-I Subject –Engineering Chemistry Unit – I (Zeolite &Ion-exchange Process) Presented by – Dr. Barkha Shrivastava Designation - Associate Professor & Head Department - Chemistry Dr. Barkha Shrivastva (Associate Prof. Chemistry), JECRC, JAIPUR JAIPUR ENGINEERING COLLEGE AND RESEARCH CENTRE 1
  • 2. 1 Dr. Barkha Shrivastava (Associate Prof. 2 Softening Methods Zeolite Process (Permutit Method) Zeolites are hydrates of sodium aluminium orthosilicate and it is represented as : Na2O.Al2O3.xSiO2.yH2O Where X=2-10, Y= 2-6
  • 3. 1 Dr. Barkha Shrivastava (Associate Prof. 3 Zeolite Structure
  • 4. 1 Dr. Barkha Shrivastava (Associate Prof. 4 Types of Zeolite Types of Zeolite Zeolites are of two types: 1. Natural Zeolites: Derived from natural sources like green sand and Nonporous Example Natrolite 2. Synthetic or Artificial Zeolite: Prepared in laboratory and porous. Posses a gel like structure, more efficient so common in use
  • 5. 1 Dr. Barkha Shrivastava (Associate Prof. 5 Principle of Zeolite Process: Water is thus softened because sodium salts do not cause hardness but total dissolved solids increase as Ca and Mg ions are replaced by Na ions
  • 6. 1 Dr. Barkha Shrivastava (Associate Prof. 6
  • 7. 1 Dr. Barkha Shrivastava (Associate Prof. 7
  • 8. 1 Dr. Barkha Shrivastava (Associate Prof. 8
  • 9. 1 Dr. Barkha Shrivastava (Associate Prof. 9 Regeneration Exhausted Zeolite can be regenerated by treating with a concentrated (10%) brine (NaCl) solution . The regenerated zeolite bed thus obtained is used again for softening operations Zeolite Process reduces water of hardness up to 15 ppm Calculation of Hardnesss: Hardness (ppm)= m x v2 x 50 x 103 _______________________ v1 x 58.5
  • 10. 1 Dr. Barkha Shrivastava (Associate Prof. 10 Ion –Exchange/ Demineralization/ De-ionization Process Ion exchange is a process by which ions causing hardness in water are exchanged with ions of exchange resigns (chemicals) used in the process. All the cations and anions are removed in this process , therefore it is known as de-ionization or ion-exchange process. Ion-exchange resigns are organic cross linked insoluble polymers carrying functional groups which are responsible for the ion exchanging properties. Ion-exchange resigns can be classified as: (a) Cation Exchange Resigns (b) Anion Exchange Resigns
  • 11. 1 Dr. Barkha Shrivastava (Associate Prof. 11 Cation Exchange Resign: These are mainly derivatives of styrene di vinyl benzene copolymers which on sulphonation or carboxylation acquire ability to exchange their H+ ions with other cations present in the water.
  • 12. 1 Dr. Barkha Shrivastava (Associate Prof. 12 Anion Exchange Resign: These contains basic functional groups such as amino or quaternary ammonium. These are capable of exchanging their anions with other anions , which comes in their contact. After treatment with dil. NaOH solution, become capable of exchanging their OH- ions with other anions present in the water.
  • 13. 1 Dr. Barkha Shrivastava (Associate Prof. 13 Principle: 2R-H+ + Ca2+/ Mg2+ R2Ca/R2Mg + 2H+ R+OH- + Cl- R+Cl- + OH- H+ + OH- H2O Regeneration: R2SO4 + 2OH- 2ROH + SO4 2- R2Ca/R2Mg + H + 2R-H+ + Ca2+/ Mg2+ The exhausted cation and anion beds can be regenerated by passing dil. HCl and dil. NaOH to these beds
  • 14. 1 Dr. Barkha Shrivastava (Associate Prof. 14 Process: Ion-Exchange Plant
  • 15. 1 Dr. Barkha Shrivastava (Associate Prof. 15 Process: 1. First the hard water is passed through cation exchange bed 2. It removes all the cation present (Ca2+/ Mg2+) from water 3. And equal amount of H+ ions are released from this column to water. 4. Then hard water is now pumped to anion exchange resign bed. 5. Where all the anions like Cl-, SO4 2- are removed and equal amount of OH- ions are released to water. 6. H+ and OH- ions released from this reaction in equivalent amount, get combined to produce water molecules. 7. Thus treated water is completely free from cations as well as anions so it is known as demineralized or deionized water.
  • 16. 1 Dr. Barkha Shrivastava (Associate Prof. 16 Merits: 1. It can be used to soften highly acidic or alkaline water 2. It produces water of very low hardness (0-2 ppm). So the treated water is very good for use in high pressure boilers. Demerits: 1. Equipment required are very costly. 2. Chemicals used are expensive. 3. Turbid water can not be treated saisfactorily.
  • 17. 1 Dr. Barkha Shrivastava (Associate Prof. 17
  • 18. 1 Dr. Barkha Shrivastava (Associate Prof. Chemistry) , JECRC, JAIPUR Practice Questions 1. The chemical formula of zeolite is ___________ a) FeSO4.7H2O b) Al2(SO4)3.18 H2O c) Na2O.Al2O3.xSiO2.yH2O d) Na2Al2O 2. Which of the following is not naturally occurring zeolite? a) Na+ b) Al+3 c) Si+4 d) Ca+2 3. Natural zeolites are ___________ a) Non Porous b) Amorphous c) Non-durable d) Possess gel structure 4. Synthetic zeolites possess a higher exchange capacity per unit weight compared to natural zeolites. a) True b) False 5. The exhausted zeolite is reclaimed by treating the bed with a ___________ a) Conc. NaCl b) Conc. HCl c) Conc. H2SO4 d) Dil. HCl 18
  • 19. 1 Dr. Barkha Shrivastava (Associate Prof. Chemistry) , JECRC, JAIPUR 6. In zeolite process, the exchange of ___________ takes place. a) Anions b) Cations c) Both cations and anions d) No ions exchange 7. The hardness of 1000 litres of a water sample was removed by passing it through a zeolite softener which required 30litres of NaCl solution containing 1.5 gm/L NaCl for regeneration. The hardness of the water sample will be ___________ a) 54.2 ppm b) 12.9 ppm c) 45 ppm d) 38.46 ppm 8. Which of the following cannot be used in place of NaCl? a) NaNO3 b) KCl c) HCl d) KNO3 9. Natrolite is an example of ___________ a) Synthetic zeolite b) Natural zeolite c) Calgon d) Colloid 19
  • 20. 1 Dr. Barkha Shrivastava (Associate Prof. Chemistry) , JECRC, JAIPUR 20 10. Ion-exchange resin is ____________ a) Linear b) Low molecular weight c) Organic polymer with porous structure d) Soluble 11. Which of the following ion get released from the cation exchange column? a) H+ b) Na+ c) K+ d) Ca+2 12. Which of the following ion get released from the anion exchange column? a) CO3 -2 b) OH– c) Cl– d) SO4 -2 13. Ion-free water coming out from the exchanger is known as ____________ a) Potable water b) Disinfected water c) Coagulated water d) Demineralised water
  • 21. 1 Dr. Barkha Shrivastava (Associate Prof. Chemistry) , JECRC, JAIPUR 21 14. Which of the following statement is incorrect about the demineralized water? a) It is as pure as distilled water b) It is very good for use in high pressure boilers c) It is fit for domestic use d) It can be made either by distillation or by using cation and anion exchangers 15. The exhausted cation exchange column is regenerated by passing a solution of ____________ a) Dil. HCl b) Dil. NaCl c) Conc. HCl d) Conc. NaCl 16. The exhausted anion exchange column is regenerated by passing a solution of ____________ a) Dil. KOH b) Conc. KOH c) Conc. NaOH d) Dil. NaOH 17. The raw water used for ion-exchange process should be turbid. a) True b) False
  • 22. 1 Dr. Barkha Shrivastava (Associate Prof. Chemistry) , JECRC, JAIPUR 22 Question Bank Q1.What are zeolites? Q2. Write the formula for calculating hardness by zeolite method? Q3. What will be the residual hardness in Ion-Exchange method? Q4. What will be the residual hardness in zeolite process ? Q5. Write the formula for hardness calculation in zeolite process ? Q6. Draw a labeled diagram of zeolite plant. Q7. Draw a labeled diagram of ion-exchange plant. Q8. Write limitations of zeolite process. Q9. Write merit and demerits of ion-exchange process. Q10. Write down the principle involved in zeolite process. Q11. How will you regenerate exhausted zeolite bed ? Q12. Name the chemicals used for regeneration of cation and anion exchange bed.
  • 23. 1 Dr. Barkha Shrivastava (Associate Prof. Chemistry) , JECRC, JAIPUR 23 Suggested links for video lectures 1. Link for video lecture by Dr. Barkha Shrivastava on Zeolite process (class room recording) https://youtu.be/KULYEDNqeKk 2. Link for video lecture by Dr. Barkha Shrivastava on Zeolite process (RTU portal e-content) https://youtu.be/NWBmcgiklgU 3. Link for video lecture by Dr. Barkha Shrivastava on Ion-exchange process (class room recording) https://youtu.be/C-whmbH0jdY
  • 24. NAME OF FACULTY (POST, DEPTT.) , JECRC, JAIPUR 24 Dr. Barkha Shrivastava (Associate Prof. Chemistry) , JECRC, JAIPUR