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Coal Fired Power Plant
in Indonesia
Presented by GALIH BASKORO
Presentation
AgendA
Section 01
PLN at a glance
Section 02
Coal Overview
Section 03
PLN’s Coal
Power Plant
Section 04
Future
Development of
Coal PP
Presentation
AgendA
Section 01
PLN at a glance
Section 02
Coal Overview
Section 03
PLN’s Coal
Power Plant
Section 04
Future
Development of
Coal PP
To be an ever-growing, excellent
and credible World Class Company
supported by competent human
resources.
Electricity for a Better Life.
Motto
Vision
PT PLN (Persero) is the only state-owned
power utility company and the only fully-
integrated power utility company in
Indonesia.
Key Business Segments
Generation
• Controls approximately
34,205 MW of installed
generating capacity,
over 74% of Indonesia’s
total.
• Main purchaser of
electricity from
Independent Power
Producer (IPP) of total
12.018 MW.
Distribution
• Sole distributor of
electricity to end
customers in Indonesia.
• Approximately 798,944
kmc of distribution lines
and 93,095 MVA of
connected capacity.
• Serving approximately
53,9 million customers.
Transmission
• Sole provider of power
transmission in
Indonesia.
• Approximately 39,395
kmc of transmission
lines.
• 81,435 MVA of
transmission
transformer.
*) As of Dec 2013
Electrification Ratio 2014
Sumatra
ER : 79,80%
Java-Bali
ER : 87,16%
East Indonesia
ER : 71,36%
SAIDI SAIFI 2014
Sumatra
SAIDI: 481,52 min/customer
SAIFI: 8,44 times/customer
SAIDI: System Average Interruption Duration Index
SAIFI: System Average Interruption Frequency Index
Java-Bali
SAIDI: 322,19 min/customer
SAIFI: 4,89 times/customer
East Indonesia
SAIDI: 287,75 min/customer
SAIFI: 4,80 times/customer
Energy Sales
198 TWh
42% : Household
33% : Industry
18% : Business
Sales Growth
5,90%
Energy Sales
75%
From Java &
Bali
Java Bali,
75%
Sumatra,
15%
East
Indonesia,
10%
Our Energy
Sales continue to
grow in the last
5 yrs 147.30
157.99
173.99
187.54
198.60
2010
2011
2012
2013
2014
Sales 2014
In Tera Watt Hour
Presentation
AgendA
Section 01
PLN at a glance
Section 02
Coal Overview
Section 03
PLN’s Coal
Power Plant
Section 04
Future
Development of
Coal PP
West Aceh
Basin
Central Sumatra
Basin
South Sumatra
Basin
Bengkulu Basin
Ujung Kulon
Basin South Java
Basin
West Java
Basin
Ketungau Basin
Melawi Basin
Barito Basin
Pasir
Basin
Asem-asem
Basin
Berau Basin
Kutai
Basin
South Sulawesi
Basin
Salawati
Basin Bintuni
Basin
Akimeugah
Basin
Waipoga
Basin
South
Jayapura
Basin
Indonesia Coal Basin
Source: Geology Agency MEMR, 2014
Coal Basin is a part of the earth's surface consisting of coal strata that slope down to a common centre.
Tarakan Basin
Coal Resources & Reserves
Source: Geology Agency MEMR, 2014
*) Data presented in Milion Tons
Sulawesi
Resources 223
Reserves 0.21
Java
Resources 20
Reserves -
Sumatra
Resources 15,435
Reserves 12,958
Kalimantan
Resources 22,125
Reserves 19,427
Maluku
Resources 8
Reserves -
Papua
Resources 136
Reserves -
Source: Ministry of Energy and Mineral Resources
Coal Production & Uses
0
100
200
300
400
500
Low Med High Total Low Med High Total Low Med High Total
Production Export Domestic Sales
2011 2012 2013
Coal Classification (Air-Dry Basis)
Low Rank Coal ≤ 5100 kCal/kg
Medium Rank > 5100 - 6100 kCal/kg
High Rank > 6100 kCal/kg
*) Data presented in Million Tons
Production Export
Domestic
Sales
-
50,000.00
100,000.00
150,000.00
200,000.00
250,000.00
300,000.00
350,000.00
2009 2010 2011 2012 2013
Other Asia Japan Taiwan Europe Pasific Others
Source: 2014 Handbook of Energy & Economic Statistics of Indonesia, MEMR
Indonesia Coal Exports
*) Data presented in Million Tons
Coal Exporter in The World
Production
Exports
Source: Wood Mackenzie Coal Supply Service, ANZ
1 Coal Mine 2 Mine Loading
Port
3 Coal Shipment
6 Coal Fired Power
Plant
5 Coal Yard in
Power Plant Area
4 Site’s Unloading
Port
Coal Supply Chain
Presentation
AgendA
Section 01
PLN at a glance
Section 02
Coal Overview
Section 03
PLN’s Coal
Power Plant
Section 04
Future
Development of
Coal PP
Coal PP Flow Diagram
Source: Power Generation Technology, Paul Breeze (2005)
01
A furnace boiler, designed to
burn the coal and capture the
heat energy released using a
system of circulating water
and steam.
02
A steam turbine generator
which converts the heat
energy captured by the steam
into electrical energy.
The traditional Coal-Fired PP comprises 2 basic components
Source: Clean Coal Power Generation Technology Review:
Worldwide Experience and Implications For India,
The World Bank (2008)
Total Installed Capacity
CFPP Worldwide 2005
PLN Installed Capacity 2013
EAST INDONESIA
HYDRO 264 MW
GEOTHERMAL 83 MW
STEAM-TURBINE 402 MW
COMBINE CYCLE 60 MW
GAS-TURBINE 212 MW
DIESEL 1.677 MW
SOLAR CELL 8 MW
WIND 0,17 MW
TOTAL 2.705 MW
JAVA BALI
HYDRO 3 MW
STEAM-TURBINE 8.270 MW
COMBINE CYCLE 2.473 MW
DIESEL 13 MW
WIND 0,26 MW
TOTAL 10.758 MW
SUMATRA
HYDRO 864 MW
GEOTHERMAL 110 MW
STEAM-TURBINE 1.182 MW
COMBINE CYCLE 858 MW
GAS-TURBINE 636 MW
DIESEL 922 MW
SOLAR CELL 0,43 MW
TOTAL 4.572 MW
TOTAL INDONESIA
HYDRO 3.520 MW
GEOTHERMAL 568 MW
STEAM-TURBINE 15.554 MW
COMBINE CYCLE 8.814 MW
GAS-TURBINE 2.894 MW
DIESEL 2.848 MW
SOLAR CELL 8 MW
WIND 0,43 MW
TOTAL 34.206 MW
PLN Subsidiaries
HYDRO 2.390 MW
GEOTHERMAL 375 MW
STEAM-TURBINE 5.700 MW
COMBINE CYCLE 5.423 MW
GAS-TURBINE 2.047 MW
DIESEL 234 MW
TOTAL 16.171 MW
*) As of Dec 2013 (Not Included IPP)
Fuelmix 2015-2024(Incl IPP)
Source : PLN RUPTL 2015-2024
0
100000
200000
300000
400000
500000
600000
2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
HSD MFO GAS LNG COAL HYDRO SOLAR/HYBRID BIOMASS IMPORT GEO
(GWh)
Indonesia’s electricity
is still rely on coal-based power plants
Contribute approximately 53% of the total electricity generated
Images taken from http:// ncealliance.com/*) As of Dec 2014 (Included IPP)
PLN has a strong background in Operating and Maintaining Coal-fired
Power Plant since 1980s. And continued to develop the competence of
its human resources in order to establish and implement Operating &
Maintenance (O&M) Service business.
Corporate
Governance
 Asset Pas 55 Management
 Risk Management System
 ISO 9001
 ISO 14001 and OHSAS 18001
 GCG Management System
 Baldrige Management System
 Six Sigma Management
System
Power Station
Governance
 Generation Plan
 Reliability Management
 Operation Management
 Efficiency Management
 Work Planning and Control
 Outage Management
 Material and Fuel
Management
PLN Corporate Governance
Towards world class generating company, PLN group strives to run its business
by implementing the principles of good corporate governance and excellent
performance.
E-Green Power Plant
E-Green Power Plant means Efforts to become a “Green” Power Plant.
These 5 pillars are intended to leverage Operational Excellence and maximize asset’s benefit
while still preserve environment.
02
01
03
04
05 Efficient
Process
Excellence
Performance
Elegance Atmosphere
Empowering
Community
Establishing
High Trust
Culture
Presentation
AgendA
Section 01
PLN at a glance
Section 02
Coal Overview
Section 03
PLN’s Coal
Power Plant
Section 04
Future
Development of
Coal PP
01
02
Future Development - Fuel
Coal Bed Methane
(CBM)
Large reseves of
CBM gas in
Indonesia push PLN
together with Exxon-
Mobil develop a
cost-effectiveness
study regarding
CBM utilization.
Coal Slurry
Is a fuel consisting of fine coal particles
suspended in water. Coal slurry is suitable for
diesel fuel replacement. PLN plan to utilize
this fuel for small power plant in East
Indonesia
Future Development – Boiler Type
Supercritical and Ultra-
Supercritical (USC)
Pulverized Coal
Technology
Circulating Fluidized
Bed Combustion (CFB)
Integrated Gasification
Combined Cycle
(IGCC)
01 02 03
These boiler type are known as the Clean Coal Technology, which
have the potential to reduce greenhouse gas emissions in
power generation.
Super Critical CFPP in Java
CFPP Jawa-6
#1: 1.000 MW (2021)
#2: 1.000 MW (2021)
CFPP Jawa-5
#1: 1.000 MW (2018)
#2: 1.000 MW (2019)
CFPP Indramayu
#4: 1.000 MW (2018)
#5: 1.000 MW (2020)
CFPP Jawa-1
#2: 1.000 MW (2017)
CFPP Jawa-3
#1: 660 MW (2017)
#2: 660 MW (2018)
CFPP Jawa-4
#5 : 1.000 MW (2019)
#6 : 1.000 MW (2020
CFPP Banten
#1: 1.000 MW (2021)
#2: 1.000 MW (2021) CFPP Cirebon (SC)
#1: 660 MW (2012) CFPP Adipala (SC)
#1: 660 MW (2015)
CFPP Jawa Tengah
#1: 1.000 MW (2017)
#2: 1.000 MW (2018)
CFPP Paiton (SC)
#3: 815 MW (2012)
CCT Roadmap in Indonesia
Thankyou
Galih Honggo Baskoro
Assistant Engineer Operational Performance Improvement
ghonggo@gmail.com

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Coal Fired Power Plant in Indonesia

  • 1. Coal Fired Power Plant in Indonesia Presented by GALIH BASKORO
  • 2. Presentation AgendA Section 01 PLN at a glance Section 02 Coal Overview Section 03 PLN’s Coal Power Plant Section 04 Future Development of Coal PP
  • 3. Presentation AgendA Section 01 PLN at a glance Section 02 Coal Overview Section 03 PLN’s Coal Power Plant Section 04 Future Development of Coal PP
  • 4. To be an ever-growing, excellent and credible World Class Company supported by competent human resources. Electricity for a Better Life. Motto Vision PT PLN (Persero) is the only state-owned power utility company and the only fully- integrated power utility company in Indonesia.
  • 5. Key Business Segments Generation • Controls approximately 34,205 MW of installed generating capacity, over 74% of Indonesia’s total. • Main purchaser of electricity from Independent Power Producer (IPP) of total 12.018 MW. Distribution • Sole distributor of electricity to end customers in Indonesia. • Approximately 798,944 kmc of distribution lines and 93,095 MVA of connected capacity. • Serving approximately 53,9 million customers. Transmission • Sole provider of power transmission in Indonesia. • Approximately 39,395 kmc of transmission lines. • 81,435 MVA of transmission transformer. *) As of Dec 2013
  • 6. Electrification Ratio 2014 Sumatra ER : 79,80% Java-Bali ER : 87,16% East Indonesia ER : 71,36%
  • 7. SAIDI SAIFI 2014 Sumatra SAIDI: 481,52 min/customer SAIFI: 8,44 times/customer SAIDI: System Average Interruption Duration Index SAIFI: System Average Interruption Frequency Index Java-Bali SAIDI: 322,19 min/customer SAIFI: 4,89 times/customer East Indonesia SAIDI: 287,75 min/customer SAIFI: 4,80 times/customer
  • 8. Energy Sales 198 TWh 42% : Household 33% : Industry 18% : Business Sales Growth 5,90% Energy Sales 75% From Java & Bali Java Bali, 75% Sumatra, 15% East Indonesia, 10% Our Energy Sales continue to grow in the last 5 yrs 147.30 157.99 173.99 187.54 198.60 2010 2011 2012 2013 2014 Sales 2014 In Tera Watt Hour
  • 9. Presentation AgendA Section 01 PLN at a glance Section 02 Coal Overview Section 03 PLN’s Coal Power Plant Section 04 Future Development of Coal PP
  • 10. West Aceh Basin Central Sumatra Basin South Sumatra Basin Bengkulu Basin Ujung Kulon Basin South Java Basin West Java Basin Ketungau Basin Melawi Basin Barito Basin Pasir Basin Asem-asem Basin Berau Basin Kutai Basin South Sulawesi Basin Salawati Basin Bintuni Basin Akimeugah Basin Waipoga Basin South Jayapura Basin Indonesia Coal Basin Source: Geology Agency MEMR, 2014 Coal Basin is a part of the earth's surface consisting of coal strata that slope down to a common centre. Tarakan Basin
  • 11. Coal Resources & Reserves Source: Geology Agency MEMR, 2014 *) Data presented in Milion Tons Sulawesi Resources 223 Reserves 0.21 Java Resources 20 Reserves - Sumatra Resources 15,435 Reserves 12,958 Kalimantan Resources 22,125 Reserves 19,427 Maluku Resources 8 Reserves - Papua Resources 136 Reserves -
  • 12. Source: Ministry of Energy and Mineral Resources Coal Production & Uses 0 100 200 300 400 500 Low Med High Total Low Med High Total Low Med High Total Production Export Domestic Sales 2011 2012 2013 Coal Classification (Air-Dry Basis) Low Rank Coal ≤ 5100 kCal/kg Medium Rank > 5100 - 6100 kCal/kg High Rank > 6100 kCal/kg *) Data presented in Million Tons Production Export Domestic Sales
  • 13. - 50,000.00 100,000.00 150,000.00 200,000.00 250,000.00 300,000.00 350,000.00 2009 2010 2011 2012 2013 Other Asia Japan Taiwan Europe Pasific Others Source: 2014 Handbook of Energy & Economic Statistics of Indonesia, MEMR Indonesia Coal Exports *) Data presented in Million Tons
  • 14. Coal Exporter in The World Production Exports Source: Wood Mackenzie Coal Supply Service, ANZ
  • 15. 1 Coal Mine 2 Mine Loading Port 3 Coal Shipment 6 Coal Fired Power Plant 5 Coal Yard in Power Plant Area 4 Site’s Unloading Port Coal Supply Chain
  • 16. Presentation AgendA Section 01 PLN at a glance Section 02 Coal Overview Section 03 PLN’s Coal Power Plant Section 04 Future Development of Coal PP
  • 17. Coal PP Flow Diagram Source: Power Generation Technology, Paul Breeze (2005) 01 A furnace boiler, designed to burn the coal and capture the heat energy released using a system of circulating water and steam. 02 A steam turbine generator which converts the heat energy captured by the steam into electrical energy. The traditional Coal-Fired PP comprises 2 basic components
  • 18. Source: Clean Coal Power Generation Technology Review: Worldwide Experience and Implications For India, The World Bank (2008) Total Installed Capacity CFPP Worldwide 2005
  • 19. PLN Installed Capacity 2013 EAST INDONESIA HYDRO 264 MW GEOTHERMAL 83 MW STEAM-TURBINE 402 MW COMBINE CYCLE 60 MW GAS-TURBINE 212 MW DIESEL 1.677 MW SOLAR CELL 8 MW WIND 0,17 MW TOTAL 2.705 MW JAVA BALI HYDRO 3 MW STEAM-TURBINE 8.270 MW COMBINE CYCLE 2.473 MW DIESEL 13 MW WIND 0,26 MW TOTAL 10.758 MW SUMATRA HYDRO 864 MW GEOTHERMAL 110 MW STEAM-TURBINE 1.182 MW COMBINE CYCLE 858 MW GAS-TURBINE 636 MW DIESEL 922 MW SOLAR CELL 0,43 MW TOTAL 4.572 MW TOTAL INDONESIA HYDRO 3.520 MW GEOTHERMAL 568 MW STEAM-TURBINE 15.554 MW COMBINE CYCLE 8.814 MW GAS-TURBINE 2.894 MW DIESEL 2.848 MW SOLAR CELL 8 MW WIND 0,43 MW TOTAL 34.206 MW PLN Subsidiaries HYDRO 2.390 MW GEOTHERMAL 375 MW STEAM-TURBINE 5.700 MW COMBINE CYCLE 5.423 MW GAS-TURBINE 2.047 MW DIESEL 234 MW TOTAL 16.171 MW *) As of Dec 2013 (Not Included IPP)
  • 20. Fuelmix 2015-2024(Incl IPP) Source : PLN RUPTL 2015-2024 0 100000 200000 300000 400000 500000 600000 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 HSD MFO GAS LNG COAL HYDRO SOLAR/HYBRID BIOMASS IMPORT GEO (GWh)
  • 21. Indonesia’s electricity is still rely on coal-based power plants Contribute approximately 53% of the total electricity generated Images taken from http:// ncealliance.com/*) As of Dec 2014 (Included IPP)
  • 22. PLN has a strong background in Operating and Maintaining Coal-fired Power Plant since 1980s. And continued to develop the competence of its human resources in order to establish and implement Operating & Maintenance (O&M) Service business.
  • 23. Corporate Governance  Asset Pas 55 Management  Risk Management System  ISO 9001  ISO 14001 and OHSAS 18001  GCG Management System  Baldrige Management System  Six Sigma Management System Power Station Governance  Generation Plan  Reliability Management  Operation Management  Efficiency Management  Work Planning and Control  Outage Management  Material and Fuel Management PLN Corporate Governance Towards world class generating company, PLN group strives to run its business by implementing the principles of good corporate governance and excellent performance.
  • 24. E-Green Power Plant E-Green Power Plant means Efforts to become a “Green” Power Plant. These 5 pillars are intended to leverage Operational Excellence and maximize asset’s benefit while still preserve environment. 02 01 03 04 05 Efficient Process Excellence Performance Elegance Atmosphere Empowering Community Establishing High Trust Culture
  • 25. Presentation AgendA Section 01 PLN at a glance Section 02 Coal Overview Section 03 PLN’s Coal Power Plant Section 04 Future Development of Coal PP
  • 26. 01 02 Future Development - Fuel Coal Bed Methane (CBM) Large reseves of CBM gas in Indonesia push PLN together with Exxon- Mobil develop a cost-effectiveness study regarding CBM utilization. Coal Slurry Is a fuel consisting of fine coal particles suspended in water. Coal slurry is suitable for diesel fuel replacement. PLN plan to utilize this fuel for small power plant in East Indonesia
  • 27. Future Development – Boiler Type Supercritical and Ultra- Supercritical (USC) Pulverized Coal Technology Circulating Fluidized Bed Combustion (CFB) Integrated Gasification Combined Cycle (IGCC) 01 02 03 These boiler type are known as the Clean Coal Technology, which have the potential to reduce greenhouse gas emissions in power generation.
  • 28. Super Critical CFPP in Java CFPP Jawa-6 #1: 1.000 MW (2021) #2: 1.000 MW (2021) CFPP Jawa-5 #1: 1.000 MW (2018) #2: 1.000 MW (2019) CFPP Indramayu #4: 1.000 MW (2018) #5: 1.000 MW (2020) CFPP Jawa-1 #2: 1.000 MW (2017) CFPP Jawa-3 #1: 660 MW (2017) #2: 660 MW (2018) CFPP Jawa-4 #5 : 1.000 MW (2019) #6 : 1.000 MW (2020 CFPP Banten #1: 1.000 MW (2021) #2: 1.000 MW (2021) CFPP Cirebon (SC) #1: 660 MW (2012) CFPP Adipala (SC) #1: 660 MW (2015) CFPP Jawa Tengah #1: 1.000 MW (2017) #2: 1.000 MW (2018) CFPP Paiton (SC) #3: 815 MW (2012)
  • 29. CCT Roadmap in Indonesia
  • 30. Thankyou Galih Honggo Baskoro Assistant Engineer Operational Performance Improvement ghonggo@gmail.com