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SEMINAR-2
Concrete
(Good in compression)
Steel
(Good in tension)
Composite
Construction
(High strength &
stiffness)
 Effective utilization of materials
 Better seismic resistance
 Withstand numerous loading cycles before
fracture.
 High energy absorbing
 Faster construction
 Better Quality Assurance
 Cost effective
 Steel is more durable & highly recyclable
 Lesser foundation costs.
 Cost of formwork is lower
 Experience lesser deflection
 Metal decking then concrete,
either lightweight or normal
weight
 Metal decking acts as long-lasting
framework for the concrete,
eradicating the need for props,
and as a malleable reinforcement
for the slab.
 In case of fire, there are steel bars
embedded in the concrete slabs,
which prevent cracking and
safeguards against degradation of
the decking.
In-situ concrete
Profiled decking
Shear connectors
Bar reinforcement
Light-weight concrete is
popular, despite its slightly
higher initial cost, because of
the consequent reduction in
weight and enhanced fire-
insulation properties.
•0.9 – 1.5 mm
Galvanized
coil thickness
•38 - 75 mmProfile height
•150 - 350 mm
Pitch of
Corrugations
 Steel is galvanized before forming
(designated by GD #No. that specifies
grams of zinc per m2 )
 GD 275 is sufficient to achieve excellent
service life in internal applications with
mild exposure
 Above 275, it is difficult to obtain and
also hinders Thru-deck welding
 To increase service life, polyester paints
can be applied over galvanized steel
Type of decking is decided based on
 Bond at the steel-concrete interface
 Stability while supporting wet concrete and other
construction loads
Indentations and protrusions into the rib increase
bearing resistance in addition to adhesion and also
provide the shear transfer in composite slabs.
Dovetail profile
Trapezoidal profile with web indentations
Commercial product of
TATA Steel – ComFlor 46
Trapezoidal decking installed
on down-stand beams
Steel elements such as studs, bars,
spiral or any other similar devices
welded to the top flange of the steel
section and intended to transmit the
horizontal shear between the steel
section and the cast in-situ concrete
and also to prevent vertical separation
at the interface.
A typical run of stud shear connectors
Supplementary bar reinforcement are placed
 To achieve longer fire resistance
 To reinforce slab around significant
openings
 When additional transverse reinforcement is
needed
 To achieve greater crack control
In buildings, temperature difference in
the slabs is negligible; thus there is no
need to provide reinforcement to account
for temperature stresses.
The effect of shrinkage is considered and
the total shrinkage strain for design may
be taken as 0.003
According to EN 1994-1-1, the following
methods of analysis may be used for
composite slabs at the ultimate limit state:
a) Linear-elastic analysis with, or without
redistribution.
b) Rigid plastic global analysis provided that it
is shown that sections where plastic
rotations are required have sufficient
rotation capacity.
c) Elastic-plastic analysis, taking into account
the non-linear material properties.
 As the sheeting is provided in two-span
lengths, together with the fact that the
concrete is cast on top of the sheets
without joints, the composite slab is
normally continuous.
 However, although the finished slab is
continuous, it can sometimes be beneficial
for designers to assume that it is simply-
supported in normal conditions and use
linear-elastic analysis.
 NO INDIAN STANDARD CODES
 EC-4 is found to be most accurate for
COMPOSITE CONSTRUCTION
 Slab be checked for bending capacity, assuming
full bond between concrete and steel, then for
shear bond capacity and, finally, for vertical
shear.
 The analysis of the bending capacity of the slab
may be carried out as though the slab was of
reinforced concrete with the steel deck setting
as reinforcement.
In calculating the sagging bending resistance of
the composite slab using simple plastic theory,
there are three possible cases that may be
encountered in practical design
 Neutral axis above the sheeting and full shear
connection (η = 1)
 Neutral axis within the sheeting and full shear
connection (η = 1)
 Partial shear connection (0 <η < 1)
Degree of shear connection, η = Nc / Nc,f
where Nc = compression force in concrete
Nc,f = compression force in concrete for full
shear connection.
For η = 0, composite action between the steel sheet
and the concrete does not exist and it is assumed that
the bending resistance is provided by the profiled
steel sheet alone.
For η = 1, full shear connection exists such that the
full tensile resistance of the sheet is developed, or the
full compressive resistance of concrete above the ribs
of the sheet is mobilised.
For intermediate cases such that 0 < η < 1, partial
shear connection exists; this case is typical for open
trough profiled steel sheets.
The shear resistance of composite slab largely
depends on connection between profiled deck and
concrete. The following three types of
mechanisms are mobilised:
(i) Natural bond between concrete and steel due
to adhesion
(ii) Mechanical interlock provided by dimples on
sheet and shear connectors
(iii) Provision of end anchorage by shot fired pins
or by welding studs when sheeting is made to rest
on steel beams.
Cracking
Crack width ≤3 mm
Min Reinf. for propped construction - 0.4 %
Min Reinf. for un-propped construction - 0.2 %
If environment is corrosive it is advisable to
design the slab as continuous and take advantage
of steel provided for negative bending moment for
resisting cracking during service loads.
Deflection
Span to depth ratio - 25 (simply supported
slabs)
- 35 (continuous slabs)
for the composite condition.
Deflection limits - l/180 or
- 20 mm which ever is less
for un-propped construction.
Fire endurance
The fire endurance is assumed based on the
following two criteria:
 Thermal insulation criterion concerned with
limiting the transmission of heat by conduction
 Integrity criterion concerned with preventing
the flames and hot gases to nearby
compartments.
It is met by specifying adequate thickness of
insulation to protect combustible materials.
Fire rating - R60 (failure time is more than 60
minutes) for normal buildings
Vibration
In most buildings, following two cases are considered
i) People walking across a floor with a pace frequency
between 1.4 Hz and 2.5 Hz.
ii) An impulse such as the effect of the fall of a heavy object.
BS 6472 present models of human response to vibration in the
form of a base curve.
Here root mean square acceleration of the floor is plotted
against its natural frequency f0 for acceptable level R based on
human response for different situations such as, hospitals,
offices etc.
R=1 for “minimal level of adverse comments from occupants” of
sensitive locations such as hospital, operating theatre and
precision laboratories.
R = 4 for offices
R = 8 for workshops
 BURJ KHALIFA (DUBAI)
 NOVA VICTORIA (LONDON)
 Luxembourg Chamber of Commerce (EURPOE)
 ICICI BANK (HYDERABAD, INDIA)
 UNION SQUARE (ABERDEEN, SCOTLAND)
 TECHNOVIUM (NETHERLAND)
 THE BOILER HOUSE (ENGLAND)
 TWO SNOWHILL (BIRMINGHAM)
 SAINT MARK'S PRIMARY SCHOOL (HAMILTON,UK)
1) Eurocode-4: Design of composite steel and concrete structures,
Composite slabs, EN 1994 -1-1:2004, BSI.
2) Johnson, R.P, Composite Structures of Steel and Concrete:
Beams, Slabs, Columns and Frames for Buildings (Third Edition),
Blackwell Publishing, 2004.
3) Hicks, S.J., Lawson, R.M., Rackham, J.W. and Fordham. P,
Comparative Structure Cost of Modern Commercial Buildings
(Second Edition), SCI Publication 137, The Steel Construction
Institute, Ascot, p 85, 2004.
4) Rackham J W, Couchman G H and Hicks J K, Composite slabs
and beams using Steel Decking: Best practice for design and
construction, MCRMA, Technical paper- 13, Steel Construction
Institute Publication -300, 2009.
Profiled deck composite floors

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Profiled deck composite floors

  • 2. Concrete (Good in compression) Steel (Good in tension) Composite Construction (High strength & stiffness)
  • 3.  Effective utilization of materials  Better seismic resistance  Withstand numerous loading cycles before fracture.  High energy absorbing  Faster construction  Better Quality Assurance  Cost effective  Steel is more durable & highly recyclable  Lesser foundation costs.  Cost of formwork is lower  Experience lesser deflection
  • 4.  Metal decking then concrete, either lightweight or normal weight  Metal decking acts as long-lasting framework for the concrete, eradicating the need for props, and as a malleable reinforcement for the slab.  In case of fire, there are steel bars embedded in the concrete slabs, which prevent cracking and safeguards against degradation of the decking.
  • 5. In-situ concrete Profiled decking Shear connectors Bar reinforcement
  • 6. Light-weight concrete is popular, despite its slightly higher initial cost, because of the consequent reduction in weight and enhanced fire- insulation properties.
  • 7. •0.9 – 1.5 mm Galvanized coil thickness •38 - 75 mmProfile height •150 - 350 mm Pitch of Corrugations
  • 8.  Steel is galvanized before forming (designated by GD #No. that specifies grams of zinc per m2 )  GD 275 is sufficient to achieve excellent service life in internal applications with mild exposure  Above 275, it is difficult to obtain and also hinders Thru-deck welding  To increase service life, polyester paints can be applied over galvanized steel
  • 9. Type of decking is decided based on  Bond at the steel-concrete interface  Stability while supporting wet concrete and other construction loads Indentations and protrusions into the rib increase bearing resistance in addition to adhesion and also provide the shear transfer in composite slabs. Dovetail profile Trapezoidal profile with web indentations
  • 10.
  • 11. Commercial product of TATA Steel – ComFlor 46 Trapezoidal decking installed on down-stand beams
  • 12. Steel elements such as studs, bars, spiral or any other similar devices welded to the top flange of the steel section and intended to transmit the horizontal shear between the steel section and the cast in-situ concrete and also to prevent vertical separation at the interface.
  • 13.
  • 14. A typical run of stud shear connectors
  • 15. Supplementary bar reinforcement are placed  To achieve longer fire resistance  To reinforce slab around significant openings  When additional transverse reinforcement is needed  To achieve greater crack control
  • 16. In buildings, temperature difference in the slabs is negligible; thus there is no need to provide reinforcement to account for temperature stresses. The effect of shrinkage is considered and the total shrinkage strain for design may be taken as 0.003
  • 17. According to EN 1994-1-1, the following methods of analysis may be used for composite slabs at the ultimate limit state: a) Linear-elastic analysis with, or without redistribution. b) Rigid plastic global analysis provided that it is shown that sections where plastic rotations are required have sufficient rotation capacity. c) Elastic-plastic analysis, taking into account the non-linear material properties.
  • 18.  As the sheeting is provided in two-span lengths, together with the fact that the concrete is cast on top of the sheets without joints, the composite slab is normally continuous.  However, although the finished slab is continuous, it can sometimes be beneficial for designers to assume that it is simply- supported in normal conditions and use linear-elastic analysis.
  • 19.  NO INDIAN STANDARD CODES  EC-4 is found to be most accurate for COMPOSITE CONSTRUCTION  Slab be checked for bending capacity, assuming full bond between concrete and steel, then for shear bond capacity and, finally, for vertical shear.  The analysis of the bending capacity of the slab may be carried out as though the slab was of reinforced concrete with the steel deck setting as reinforcement.
  • 20. In calculating the sagging bending resistance of the composite slab using simple plastic theory, there are three possible cases that may be encountered in practical design  Neutral axis above the sheeting and full shear connection (η = 1)  Neutral axis within the sheeting and full shear connection (η = 1)  Partial shear connection (0 <η < 1)
  • 21. Degree of shear connection, η = Nc / Nc,f where Nc = compression force in concrete Nc,f = compression force in concrete for full shear connection. For η = 0, composite action between the steel sheet and the concrete does not exist and it is assumed that the bending resistance is provided by the profiled steel sheet alone. For η = 1, full shear connection exists such that the full tensile resistance of the sheet is developed, or the full compressive resistance of concrete above the ribs of the sheet is mobilised. For intermediate cases such that 0 < η < 1, partial shear connection exists; this case is typical for open trough profiled steel sheets.
  • 22. The shear resistance of composite slab largely depends on connection between profiled deck and concrete. The following three types of mechanisms are mobilised: (i) Natural bond between concrete and steel due to adhesion (ii) Mechanical interlock provided by dimples on sheet and shear connectors (iii) Provision of end anchorage by shot fired pins or by welding studs when sheeting is made to rest on steel beams.
  • 23. Cracking Crack width ≤3 mm Min Reinf. for propped construction - 0.4 % Min Reinf. for un-propped construction - 0.2 % If environment is corrosive it is advisable to design the slab as continuous and take advantage of steel provided for negative bending moment for resisting cracking during service loads.
  • 24. Deflection Span to depth ratio - 25 (simply supported slabs) - 35 (continuous slabs) for the composite condition. Deflection limits - l/180 or - 20 mm which ever is less for un-propped construction.
  • 25. Fire endurance The fire endurance is assumed based on the following two criteria:  Thermal insulation criterion concerned with limiting the transmission of heat by conduction  Integrity criterion concerned with preventing the flames and hot gases to nearby compartments. It is met by specifying adequate thickness of insulation to protect combustible materials. Fire rating - R60 (failure time is more than 60 minutes) for normal buildings
  • 26. Vibration In most buildings, following two cases are considered i) People walking across a floor with a pace frequency between 1.4 Hz and 2.5 Hz. ii) An impulse such as the effect of the fall of a heavy object. BS 6472 present models of human response to vibration in the form of a base curve. Here root mean square acceleration of the floor is plotted against its natural frequency f0 for acceptable level R based on human response for different situations such as, hospitals, offices etc. R=1 for “minimal level of adverse comments from occupants” of sensitive locations such as hospital, operating theatre and precision laboratories. R = 4 for offices R = 8 for workshops
  • 27.  BURJ KHALIFA (DUBAI)  NOVA VICTORIA (LONDON)  Luxembourg Chamber of Commerce (EURPOE)  ICICI BANK (HYDERABAD, INDIA)  UNION SQUARE (ABERDEEN, SCOTLAND)  TECHNOVIUM (NETHERLAND)  THE BOILER HOUSE (ENGLAND)  TWO SNOWHILL (BIRMINGHAM)  SAINT MARK'S PRIMARY SCHOOL (HAMILTON,UK)
  • 28. 1) Eurocode-4: Design of composite steel and concrete structures, Composite slabs, EN 1994 -1-1:2004, BSI. 2) Johnson, R.P, Composite Structures of Steel and Concrete: Beams, Slabs, Columns and Frames for Buildings (Third Edition), Blackwell Publishing, 2004. 3) Hicks, S.J., Lawson, R.M., Rackham, J.W. and Fordham. P, Comparative Structure Cost of Modern Commercial Buildings (Second Edition), SCI Publication 137, The Steel Construction Institute, Ascot, p 85, 2004. 4) Rackham J W, Couchman G H and Hicks J K, Composite slabs and beams using Steel Decking: Best practice for design and construction, MCRMA, Technical paper- 13, Steel Construction Institute Publication -300, 2009.