Nick Cliffe - Closed Loop Recycling at EMERGE AGM

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Presentation by Nick Cliffe from Closed Loop Recycling at EMERGE public meeting on "The Future of Plastics" held on 24/11/11

Business

Sorting Plastic Packaging … for
Fun & Profit
Nick Cliffe
Closed Loop Recycling

www.closedlooprecycling.co.uk

Why sort?

www.closedlooprecycling.co.uk

Why sort?

Value

www.closedlooprecycling.co.uk

Why sort?

Customer requirements

www.closedlooprecycling.co.uk

Why sort?

Specialised reprocessing

www.closedlooprecycling.co.uk

Why just plastic bottles?

Plastic Bottles = +

www.closedlooprecycling.co.uk

Primary Sorting

At point of collection Kerbside Sort Comingled

QUALITY COST

www.closedlooprecycling.co.uk

+ve and –ve sorting

www.closedlooprecycling.co.uk

Man vs. Machine

www.closedlooprecycling.co.uk

Near Infra-Red

Spectra for PET – source: Spectral Database (SDBS) National Institute of Advance Industrial Science & Technology

www.closedlooprecycling.co.uk

Density Separation
PP 0.85 / 0.95

HDPE 0.94 / 0.96

Water 1.0

PS 1.03 - 1.06

PVC 1.32 - 1.42

PET 1.35 - 1.38

www.closedlooprecycling.co.uk

Flake sorting
• Colour cameras

• NIR systems

• Laser Raman
Spectroscopy

www.closedlooprecycling.co.uk

Flake sorting

www.closedlooprecycling.co.uk

Shape recognition

www.closedlooprecycling.co.uk

Shape recognition
• Part recognition
– Shape
– Colour
• Label matching
– Known
– Unknown
– Label database

www.closedlooprecycling.co.uk

Coded Packaging - consumers

www.closedlooprecycling.co.uk

Coded packaging - machines
Item Marker A Marker B
Clear PET Bottle
- -
Natural HDPE bottle
- -

Natural HDPE bottle –
detergent -

Clear PP packaging – food
product -
 
Clear PP packaging – non
food product


Clear PET Bottle with nylon
barrier layer -
www.closedlooprecycling.co.uk

Conclusion
• We want to recycle all plastic packaging

• To do this we need both infrastructure and
smart packaging

• Most of the tools are in place …

• Thank you

www.closedlooprecycling.co.uk

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Nick Cliffe - Closed Loop Recycling at EMERGE AGM

1. Sorting Plastic Packaging … for Fun & Profit Nick Cliffe Closed Loop Recycling www.closedlooprecycling.co.uk

2. Why sort? www.closedlooprecycling.co.uk

3. Why sort? www.closedlooprecycling.co.uk

4. Why sort? Value www.closedlooprecycling.co.uk

5. Why sort? Customer requirements www.closedlooprecycling.co.uk

6. Why sort? Specialised reprocessing www.closedlooprecycling.co.uk

7. Why just plastic bottles? Plastic Bottles = + www.closedlooprecycling.co.uk

8. Primary Sorting At point of collection Kerbside Sort Comingled QUALITY COST www.closedlooprecycling.co.uk

9. +ve and –ve sorting www.closedlooprecycling.co.uk

10. +ve and –ve sorting www.closedlooprecycling.co.uk

11. Man vs. Machine www.closedlooprecycling.co.uk

12. Near Infra-Red Spectra for PET – source: Spectral Database (SDBS) National Institute of Advance Industrial Science & Technology www.closedlooprecycling.co.uk

13. www.closedlooprecycling.co.uk

14. Density Separation PP 0.85 / 0.95 HDPE 0.94 / 0.96 Water 1.0 PS 1.03 - 1.06 PVC 1.32 - 1.42 PET 1.35 - 1.38 www.closedlooprecycling.co.uk

15. Flake sorting • Colour cameras • NIR systems • Laser Raman Spectroscopy www.closedlooprecycling.co.uk

16. Flake sorting www.closedlooprecycling.co.uk

17. Shape recognition www.closedlooprecycling.co.uk

18. Shape recognition • Part recognition – Shape – Colour • Label matching – Known – Unknown – Label database www.closedlooprecycling.co.uk

19. Coded Packaging - consumers www.closedlooprecycling.co.uk

20. Coded packaging - machines Item Marker A Marker B Clear PET Bottle - - Natural HDPE bottle - -  Natural HDPE bottle – detergent -  Clear PP packaging – food product -   Clear PP packaging – non food product  Clear PET Bottle with nylon barrier layer - www.closedlooprecycling.co.uk

21. Conclusion • We want to recycle all plastic packaging • To do this we need both infrastructure and smart packaging • Most of the tools are in place … • Thank you www.closedlooprecycling.co.uk

Nick Cliffe - Closed Loop Recycling at EMERGE AGM

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