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Itt 1.4 20124-010-sr-4110-801-a
1. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 1 / 11
Client : Air Products
Location : Sala, Slovakia
Plant : Hydrogen Plant
Construction Scope of Work
Module Fabrication Works
Pages modified under this revision:
A 06-09-2011 FOR ENQUIRY DGRO GCMV RSR
Date WRITTEN BY CHECKED BY APPROVED BY
Rev STATUS
DD/MM/YY (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin
TECHNIP BENELUX B.V. (TECHNIP)
This document or drawing is the property of TECHNIP BENELUX B.V. and shall not, under any circumstances, be totally or partially, directly or indirectly,
transferred, reproduced, copied, disclosed or used without TECHNIP BENELUX B.V.'s prior written consent.
2. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 2 / 11
Construction Scope of Work for Module Fabrication Works
TABLE OF CONTENTS
1. WORK DESCRIPTION...................................................................................................3
1.1 GENERAL ...........................................................................................................3
1.2 DEFINITION OF MODULE FABRICATION.........................................................4
1.3 INSTALLATION NOTES .....................................................................................4
2. MATERIALS...................................................................................................................6
2.1 MATERIALS SUPPLIED BY TECHNIP (FREE ISSUE MATERIALS).................6
2.2 MATERIALS SUPPLIED BY THE SUBCONTRACTOR......................................6
3. PLANNING AND PROGRESS .......................................................................................7
3.1 PLANNING ..........................................................................................................7
3.2 PROGRESS MEASUREMENT ...........................................................................7
4. PREFERRED VENDORS AND SUB-SUBCONTRACTORS ........................................8
5. WORKING HOURS ........................................................................................................8
6. DOCUMENT REQUIREMENTS .....................................................................................9
7. LIST OF ATTACHMENTS ...........................................................................................10
3. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 3 / 11
Construction Scope of Work for Module Fabrication Works
1. WORK DESCRIPTION
1.1 GENERAL
The Subcontractor shall perform the Module Fabrication Works for TECHNIP’s project 7890
Nm3/h hydrogen plant, which is to be built at Sala, Slovakia for Air Products (hereinafter
referred to as Client).
The Subcontractor shall furnish the labor, supervision, goods, equipment, tools, scaffolding
and other means necessary to execute the Work, not specifically stated to be furnished by
TECHNIP or others, to perform the Module Fabrication Works as defined hereafter. The
Subcontractor shall thereby ensure that the Work is handed over in a first class condition
as per the Scope of Work.
The Module Fabrication Works shall be executed in Subcontractor’s prefabrication shops
and yard.
The following disciplines Scopes of Work form an integral part of the Scope of Work for
Module Fabrication Works:
o TECHNIP 's Scope of Work, no. 20124-010-SR-1300-801, rev. A.
o TECHNIP 's Scope of Work, no. 20124-010-SR-6831-801, rev. A.
o TECHNIP 's Scope of Work, no. 20124-001-SR-1699-801, rev. A.
o TECHNIP 's Scope of Work, no. 20124-001-SR-2200-801, rev. A.
The Scope of Work for Module Fabrication Works, also referred to as the Work, includes,
but is not limited to, the following:
• Receipt, unloading, inventory, storage and handling of all materials and equipment for
the Work.
• Prepare sketches and/or documents and calculations as required.
• Detail design of steel structures.
• Design and make temporary foundation(s) (and/or lifting requirements)
• Supply, align, prefabricate, paint, assemble, clean and erect steel structures,
handrailing, ladders and grating (incl. shop drawings + joint calculations)
• Supply, fabrication, painting and erection of pipe supports and miscellaneous
equipment supports, including temporary supports required during transport, lifting
and handling of the modules.
• Prefabrication of all piping items and erection of all piping- and instrument items,
being altogether the piping systems.
• Fabrication of loose to be delivered spools
• Installation of heat tracing.
• Supply and install insulation as required.
• Assembly of modules
• Work as defined in the disciplines Scopes of Work
• Testing
• Furnish transportation and lifting procedures on the modules.
• Packing of pre fabricated spools
• Transport of modules and fabricated spools from subcontractor’s yard to module
transport means (truck, ship etc.).
4. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 4 / 11
Construction Scope of Work for Module Fabrication Works
• Packing and transfer of surplus materials to construction site Sala, Slovakia.
• Assignment of one designated HSE Supervisor. Above 50 persons (including sub-
subcontractors), one additional designated HSE supervisor is required per 50
persons.
• All related work, including administrative, managerial and supervisory work
connected with the requirements and obligations of the Scope of Work.
The Subcontractor shall supply all materials and consumable new and unused, which are
not specified as being supplied by TECHNIP.
The Subcontractor shall ensure that any work he may be carrying out for a third party shall
not interfere with the performance of the Work.
The Subcontractor shall also ensure that the Work complies with the local regulation.
1.2 DEFINITION OF MODULE FABRICATION
The definition of module fabrication includes, but is not necessarily limited to the following:
piping systems, profiles, beams, columns, panels, platforms, staircases, ladders, hand-
railing, toe plate, gratings, floor plates, steel supports, spring supports, drums and any
other related equipment item, hoisting lugs, dampers, temporary beams, cables, guides,
winches, bolts, nuts, washers, shim plates, wedges, wire mesh, radiant coil spacer frames,
instrument process piping, air piping, tracing, insulation etc.
1.3 INSTALLATION NOTES
1.3.1 Piping works
See 20124-010-SR-1300-801 “Construction Scope of Work for Module Fabrication:
Aboveground Piping Prefabrication and Erection”.
All welded pipe ends leaving the modules shall be beveled for the field weld. This includes
module-to-module welds.
All pipe ends leaving the modules shall be covered with plastic caps or blind flanges.
The fabricated pipe spools shall be stored clear of the ground on adequate sleepers.
Storage and handling practices (including but not limited the transport between yard and
construction site) shall include maintaining the pipe spools in a clean condition by covering
the ends of pipe and flanges with temporary wooden, plastic or metal covers taped in
position and kept there until actual installation. Special protection measures shall be taken
for stainless steel spools and for spools, which have been sandblasted and/or painted.
1.3.2 Steel works
See 20124-010-SR-6831-801 “Construction Scope of Work for Module Fabrication: Steel
Erection and Accessories Installation Module Fabrication”.
5. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 5 / 11
Construction Scope of Work for Module Fabrication Works
1.3.3 Instruments and Electrical works
See 20124-010-SR-1699-801 “Construction Scope of Work for Module Fabrication:
Electrical and Instrumentation Installation Works”.
1.3.4 Insulation works
See 20124-010-SR-2200-801 “Construction Scope of Work for Module Fabrication:
Thermal and Acoustical Insulation Installation Works”.
1.3.5 Transportation
The Subcontractor shall provide transportation from the yard to module transport means
(truck, ship). All rigging, coordination, and costs shall be included.
The Subcontractor shall add any temporary support steel as required for stability during
transportation.
Removable shipping steel shall be painted the same as the other steel, and only marked
with several bands of colored tape. TECHNIP may elect to leave this steel in the modules.
The Subcontractor shall touch up (paint) those that have been damaged during
transportation and handling.
6. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 6 / 11
Construction Scope of Work for Module Fabrication Works
2. MATERIALS
2.1 MATERIALS SUPPLIED BY TECHNIP (FREE ISSUE MATERIALS)
TECHNIP will supply materials as followes:
All piping items as mentioned on the Bill of Materials, such as pipes, fittings, flanges,
valves, strainers, spring supports, expansion joints, bolts, nuts, gaskets, filters, blow down
valves, constant load hangers, and rigid struts.
Special piping items as indicated on the SPM list, P&ID's and isometrics.
Thermo wells, control valves, safety relief valves, orifice assemblies, level gauges, level
transmitters/controllers, flow assemblies and other in line and equipment mounted
instruments.
Steam tracing pipe, steam traps as indicated on the Bill of Materials. TECHNIP will supply
steam-tracing pipe including fittings, valves and flanges.
All other material such as tags, metal strips, pipe supports and the like, shall be supplied by
the Subcontractor.
The Subcontractor shall be responsible for weather protection of all materials, and
equipment supplied by TECHNIP and received by Subcontractor.
2.2 MATERIALS SUPPLIED BY THE SUBCONTRACTOR
The Subcontractor shall supply all materials in accordance with the Subcontract
documents, which are not indicated as free issue materials supplied by TECHNIP and
these shall include, but not be limited to all materials of a temporary and consumable
nature.
Including but not limited to:
- All steel
- All bolts, washers and nuts required for the steel connections
- All supports
- All welding materials
- All insulation materials
- …….
7. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 7 / 11
Construction Scope of Work for Module Fabrication Works
3. PLANNING AND PROGRESS
3.1 PLANNING
The Subcontractor shall execute the Work in accordance with TECHNIP’s preliminary
planning dates as indicated below.
Work description Start Complete
Approx. Approx.
Prefabrication Steel August 2012 -
Prefabrication Piping August 2012 -
Modules Erection - -
Modules Testing - -
Free on Board - January 2013
Final Field Documentation - January 2013
Note: Complete shall be interpreted as 100% complete. This includes all tests, punch list
items and written acceptance by TECHNIP.
If Subcontractor wants to start earlier with the prefabrication of structural steel and/or
module construction works Technip does not object provided that these earlier dates are
mutually agreed.
Overall progress shall be as follows:
Weeks after start % Completion
4 LATER
8 LATER
12 LATER
16 LATER
20 LATER
24 LATER
3.2 PROGRESS MEASUREMENT
The Subcontractor shall provide progress figures on a weekly basis (one day before the
weekly progress meeting), reporting the actual progress, using TECHNIP's applicable
Construction Progress Record, as mentioned in the list of attachments. TECHNIP’s
Construction Progress Record is a Microsoft Excel file that has to be filled in by the
Subcontractor. Based on the information received from the Subcontractor, the progress
shall be calculated by TECHNIP. The progress will be discussed in the weekly progress
meeting and will have to be approved by TECHNIP.
8. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 8 / 11
Construction Scope of Work for Module Fabrication Works
At regular (monthly) intervals the progress shall be confirmed on TECHNIP’s progress
confirmation sheet, which has to be attached to Subcontractor's invoices for progress
payments, if progress payments are stipulated in the Subcontract.
The total work is divided into the following activities with the preliminary weight factors:
SUB-ACTIVITIES Weight factor
Prefabrication LATER
Module Erection LATER
Testing LATER
Transport LATER
Final Field Documentation LATER
TOTAL WORK 100
Weight factors may be revised during the Work on the basis of changed/completed design.
4. PREFERRED VENDORS AND SUB-SUBCONTRACTORS
The Subcontractor may only conclude contracts with those sub-subcontractors and
vendors as indicated below.
Type of Work Preferred vendors and sub-subcontractors
Transport
5. WORKING HOURS
Normal working hours on site shall be XX hours per week from Monday thru Friday, based
on a XX hour day.
Description Times
Work commencing at: To be defined at site
Work finishing at: To be defined at site
Meal break shall be from and up to: To be defined at site
9. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 9 / 11
Construction Scope of Work for Module Fabrication Works
6. DOCUMENT REQUIREMENTS
The Subcontractor is obliged to submit to either TECHNIP’s Document Control Department
or TECHNIP’s construction management, during the various stages of the Works,
documents in accordance with Document Requirements Form as attached and listed in the
list of attachments. Documents submitted to TECHNIP’s Document Control Department
must be submitted according Project Procedure Instructions concerning Subcontractor’s
documents, 20124-000-PP-105 (LATER).
Queries from TECHNIP shall be answered within 5 working days after receipt of such
query. In case the response cannot be submitted within this term, Subcontractor shall
indicate the reason and the date of expected answer by return.
The Final Field Documentation shall be kept up to date at all times and submitted for
review upon request. The scheduled submission of the Final Field Documentation shall not
be affected by unavailability of individual certificates because TECHNIP may insert such
certificates after submission of the Final Field Documentation.
10. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 10 / 11
Construction Scope of Work for Module Fabrication Works
7. LIST OF ATTACHMENTS
All attachments mentioned below are an integral part of this Scope of Work and shall be
considered.
In case of new revisions after Subcontract award, the here after mentioned and possible
additional drawings will be distributed to the Subcontractor by separate transmittal letter.
Doc. Rev. #
No. Document Reference Document Title
A B 0 1 2
General Requirements for
001. 20124-010-JSS-0000-801 Construction Subcontracts: Module 0
Fabrication
General QA/QC Requirements for
002. 20124-000-JSS-0000-802 0
Field Work
Construction Specifications HSE
003. 20124-000-JSS-6100-801 0
Rules and Regulations
004. 20124-000-JSS-6100-802 Construction Specification HSE Plan 0
Construction Specification Risk
005. 20124-000-JSS-6100-803 Inventory & Evaluation during 0
Construction
Construction Scope of Work for
006. 20124-010-SR-1300-801 Module Fabrication: Aboveground A
Piping Prefabrication and Erection
Construction Scope of Work for
Module Fabrication: Steel Erection
007. 20124-010-SR-6831-801 A
and Accessories Installation Module
Fabrication
Construction Scope of Work for
008. 20124-010-SR-1699-801 Module Fabrication: Electrical and A
Instrumentation Installation Works
Construction Scope of Work for
Module Fabrication: Thermal and
009. 20124-010-SR-2200-801 A
Acoustical Insulation Installation
Works
Instructions concerning
010. 20124-000-PP-105 Later
Subcontractor’s required documents
011. 20124-000-PP-540 European community – EC directives Later
012.
FOR EXAMPLE
Detail Design Steel 3D View Vert.
101. 31991-000-DW-1841-500 2
Skid Module VS2
Detail Design Steel Structure Plans
102. 31991-000-DW-1841-501 5
Vertical Skid Module VS2
Detail Design Steel Structure Sections
103. 31991-000-DW-1841-502 2
Vertical Skid Module VS2
Detail Design Steel 3D View Vert.
104. 31991-000-DW-1841-400 3
Skid Module VS1
105. 31991-000-DW-1841-401 Detail Design Steel Structure Plans 6
11. Project n° - Unit Works code Serial N° Rev. Page
20124 010 SR 4110 801 A 11 / 11
Construction Scope of Work for Module Fabrication Works
Doc. Rev. #
No. Document Reference Document Title
A B 0 1 2
Vertical Skid Module VS1
Detail Design Steel Structure Sections
106. 31991-000-DW-1841-402 3
Vertical Skid Module VS1
Concept Design Steel 3D View
107. 31991000dw1800300 0
Piperack Module - PR
Concept Design Steel 3D View Vert.
108. 31991000dw1800400 0
Skid Module – VS1
Concept Design Steel 3D View Vert.
109. 31991000dw1800401 Skid Module – VS1 Base Plates and 0
Hoisting
Concept Design Steel 3D View Vert.
110. 31991000dw1800500 0
Skid Module – VS2
Concept Design Steel 3D View Vert.
111. 31991000dw1800501 Skid Module – VS2 Base Plates and 0
Hoisting
Piping General Arrangement PR
112. 31991-000-1332-021 0
Module
Piping General Arrangement PR
113. 31991-000-1332-022 0
Module
Piping General Arrangement PR
114. 31991-000-1332-023 0
Module
Piping General Arrangement VS2
115. 31991-000-1332-041 0
Module
Piping General Arrangement VS2
116. 31991-000-1332-042 0
Module
Piping General Arrangement VS2
117. 31991-000-1332-043 0
Module
Piping General Arrangement VS2
118. 31991-000-1332-044 0
Module
Piping General Arrangement VS2
119. 31991-000-1332-045 0
Module
Piping General Arrangement VS2
120. 31991-000-1332-046 0
Module
Piping General Arrangement VS1
121. 31991-000-1332-051 0
Module
Piping General Arrangement VS1
122. 31991-000-1332-052 0
Module
Piping General Arrangement VS1
123. 31991-000-1332-053 0
Module
Piping General Arrangement VS1
124. 31991-000-1332-054 0
Module
Piping General Arrangement VS1
125. 31991-000-1332-055 0
Module
Piping General Arrangement VS1
126. 31991-000-1332-056 0
Module
Piping General Arrangement IM2
127. 31991-000-1332-061 0
Module
Piping General Arrangement IM2
128. 31991-000-1332-062 0
Module