Keith Dailey from 5ME presented on industrial internet of things applications. 5ME provides manufacturing solutions including cutting tools, fluids, and consulting. Their Freedom eLOG software collects and analyzes manufacturing data in real-time from machine controls. eLOG has helped customers like Cameron and Caterpillar improve productivity and operational equipment effectiveness. Industry 4.0 aims to further connect industrial assets through technologies like MTConnect. Platforms like GE Predix and Losant are developing environments for industrial internet of things applications and data analytics.

1. Industrial Internet of
Things – Spring 2016
Keith Dailey
Regional Sales Executive
Software Field Engineer
May 16, 2016

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Industrial Revolution!
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Who is 5ME?

4. Keith Dailey Cincy IoT Meetup 2016
What We Do
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• Manufacturing Solutions – specialty cutting tools, fluids,
application support services, and consulting
• Cryogenic Manufacturing Technology – delivering liquid
nitrogen thru a machine tool spindle to the cutting edge of a
tool where it meets the workpiece to reduce temperature,
reduce wear on the cutting tool, increase tool life up to 10x,
increase cutting speeds up to 5x, eliminate coolants and
lubricants, and reduce environmental and safety impact.
• Manufacturing Software – Freedom eLOG product is a
complete asset monitoring solution designed to collect and
analyze important manufacturing data in real time, straight
from the machine control.

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Manufacturing Software Solutions
Freedom eWARE – Modular Software Applications at the
Machine Control or Via a Network
Different users Different reports
One data source
eCONNECT
 Control Resident
 Data Collector
eNERGY
 Energy Monitoring
eCELL
 Cell Controller
eLOG
 Data Collection
 Productivity Analysis
 OEE
eSCOPE
 Maintenance Data
 Diagnostics
Stand Alone
Networked
eMONITOR
 Machine Health
 Process Health

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Integrating Top Floor to Shop Floor
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Actual Customer
Examples
of
Productivity Improvement
with Freedom eLOG

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 Pain Point
> Difficulty in Ascertaining Equipment
Utilization & Availability
 5ME Solution
> Enterprise Wide Implementation of eLOG
(436 Assets, 25 Plants, 12 Countries)
 Benefit
> $3.0M Productivity / Throughput
Improvement through Existing Assets
(ROI < 12 Months)
5ME Success Stories
Cameron

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5ME Success Stories
Caterpillar
 Pain Point
> Difficulty in Ascertaining Equipment
Utilization & Availability
 5ME Solution
> Enterprise Wide Implementation of eLOG
 Benefit
> Nearly 17% Improvement in OEE against
burdened Factory Operating Cost of $35M
Resulting in Productivity Gains worth $5.8M

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Industrial Revolution!
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Industry 4.0 Powered by IIoT
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The term was first used in 2011 at the Hannover Fair. In October 2012 the Working Group on Industry 4.0 chaired by
Siegfried Dais (Robert Bosch GmbH) and Henning Kagermann (acatech) presented a set of Industry 4.0
implementation recommendations to the German federal government. On 8 April 2013 at the Hannover Fair, the final
report of the Working Group Industry 4.0 was presented.

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Where is Industry 4.0 today?
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Very Early – Definitions are still being developed
AMT says that less than 10% of industrial assets in manufacturing today are
being monitored. AMT is seeking to increase this number by standardizing the
language that machines speak with MTConnect.
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Established in 2008, MTConnect is an open-source, royalty-free data
definition launched and supported by many major players in the industrial
manufacturing world.
5ME is an active member of the MTConnect Technical Advisory Group
(TAG) and we certify all of our products to be MTConnect compliant.

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Data Platforms
 GE is spending a lot of money making us all recognize this guy – his name is
Owen.
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GE Digital, GE Predix
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GE is launching a new data platform, hoping to be the place that collects
the data output and enables developers to showcase display, analytics,
rule-engines, and more in an “App Store” like environment.

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Losant
Losant is another platform service that is more focused on providing all the
building blocks to allow custom solutions at the user level.
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How To Get Involved?
 The barrier to entry in this field has never been lower!
 Free data streams available with MTConnect or create your own with their
published tag specifications!
 Create an interface to a piece of equipment and use the MTConnect tag set
to kickoff your communication protocol!
 Enter a project at AMT, MTConnect, or DMDII and get grant money!
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Resources
 5ME – 5me.com
 AMT – amtonline.org
 DMDII - dmdii.uilabs.org
 Losant – losant.com
 MTConnect Institute - mtconnect.org
 SME – sme.org
 ITAMCO – itamco.com (forward thinking manufacturer that is at the bleeding
edge of applying today’s technology to a 60 year old gear cutting business)
Their twitter feed is worth a look https://twitter.com/ITAMCO_
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Thank You