Camfil Farr - Energy Management Systems

1. C L E A N A I R S O L U T I O N S
An Effective Energy
Management System
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2. C L E A N A I R S O L U T I O N S
Energy Management Systems
Brian Haslam – SHEQES Manager
Safety
Health
Environmental
Quality
Energy
Sustainability

3. C L E A N A I R S O L U T I O N S
Energy Management Systems
Agenda
Camfil Farr
Why
BS ISO 50001:2011
Benefits

4. C L E A N A I R S O L U T I O N S
Camfil Farr
Production Facility ●
Filters and Sales Office ●
energy conservation Agent ●
Head Office ●
2010 global sales £430 million
24 Production Plants, 4 R&D Centres
3400 employees

5. C L E A N A I R S O L U T I O N S
Camfil Limited
Manufacture and supply of clean
air solutions and services
Low Energy Air Filters
2009 UK Sales £20 million
160,000 ft² Production Plant
203 employees

6. C L E A N A I R S O L U T I O N S
Camfil Limited
Manufacture and supply of clean
air solutions and services
Low Energy Air Filters
ISO 9001:2008
ISO 14001:2004
ISO 50001:2011
ERV Kitemark

7. C L E A N A I R S O L U T I O N S
Energy Management Systems
Why
Energy Significant Aspect under ISO: 14001
Energy Shortages
Low Energy Air Filters
Practice What We Preach
Sustainable Leader in the Air filtration Industry

8. C L E A N A I R S O L U T I O N S
Energy Management Systems
BS ISO 50001:2011
set of interrelated or interacting elements to establish
an energy policy and energy objective and targets
and processes and procedures to achieve those
objectives

9. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Planning Process

10. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Planning Process
Energy Review
Energy Consumption CO2 Equivalent
Electricity 810810 kWh 441081
Gas 935223 kWh 172081
Transport Fuel 277798 litre 741443

11. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Planning Process
Energy Review
Meter Consumption % of Main
Main 810810 kWh 100%
Production areas 372980 kWh 46%
Domestic 437830 kWh 54%

12. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Planning Process
Energy Review
Domestic Use % of total
Space Heating 40%
Lighting 32%
IT Equipment 15%
Air Handling Units 7%

13. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Planning Process
Energy Review
HEPA
Bags
Panels
Cutting
Carbon

14. tCO2e
Dec-09
Feb-10
Apr-10
Jun-10
Aug-10
Oct-10
Dec-10
Feb-11
Apr-11
Jun-11
Aug-11
Oct-11
Dec-11
Feb-12
Apr-12
Jun-12
Aug-12
Oct-12
Dec-12
Feb-13
C L E A N
Baseline
Apr-13
Jun-13
Aug-13
Oct-13
Dec-13
Feb-14
Apr-14
Actual
A I R
Jun-14
Aug-14
Oct-14
Dec-14
Feb-15
Apr-15
Jun-15
Target
Aug-15
Oct-15
Dec-15
Feb-16
Apr-16
Jun-16
Aug-16
Oct-16
Dec-16
Camfilcairing tCO2e Base Line
Feb-17
Apr-17
Monthly Target
Jun-17
Aug-17
Oct-17
Dec-17
Feb-18
S O L U T I O N S
Apr-18
Jun-18
Aug-18
Energy Base Line
Oct-18
Dec-18
Feb-19
Apr-19
Jun-19
Aug-19
Oct-19
Dec-19
Energy Management Systems
quantitative reference(s) providing a basis for comparison

15. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Performance Indicators
quantitative value or measure of energy performance, as
defined by the organisation
Logistics transport efficiency
Domestic consumption efficiency
Production consumption efficiency

16. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Management On-going
Tools for effective energy management and improvement
Low hanging fruit
Metering plan
Efficiency monitoring
Deviation monitoring
Culture

17. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Management On-going
Pick low hanging fruit
Lighting, HVAC, Low Energy Air Filters, Space Heating,
Compressed Air

18. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Management On-going

19. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Management On-going
Metering plan

20. C L E A N A I R S O L U T I O N S
Electrical – Main Production Unit
Metered
No XXXX Energy Factor
Main Distribution Board
No Pockets
A5
Sales / Finance
A2 Offices Fales Machine &
HEPA / Cutting Dust Collector
Fire Alarm Room System
A3 A4 A6 A7 A8
A9 A10 A12 A13
Production Production Production Cleaners Loading Wire Welders Panels Bags & Metal Carbon Room
(Bags) (Panels) Offices Room Bay
Sockets
Chop saw
DB5 DB2 2 “Pleaters Low grade
Wire Welders welder
DB1 Insectocuters Gas oven
Lighting DB3 Lighting 4" Pleaters Cut length &
DB4 Electric oven
Sockets Sockets 1" Pleaters bottom weld
Lighting Vibrating table
Gas Heaters Lighting Gas Heaters No Rolls No Pleats Glue tables Channel hoist
Lighting Sockets Retainer Dust collector
Sockets Lift DeWalt saws
De-strat fans Heaters Sockets
Heaters Battery Zund machines machines
Gas Heaters Roller Shutter
Bag Line Air Con Chargers Tunnel sockets Chase machine
Kitchen Extract doors Channel
Conveyor Outside units Compactor Clam Press
Sockets Guillotine
Rigaflow machines
Sockets Compressor Weldan Machine
Insectocuters
Arrabella
Qtr Lines
Tenkay
Bandsaw,
No Panels No Biscuits
DB4-1 Stringer &
DB5-1 DB2-1
Pleater
Goods In
Carbon Room Maintenance
Metal Linisher
workshop
Lighting Domestic Energy Factor - COGS Metal Packer
Lighting
Heaters
Heaters Lighting
Roller Shutter Gold series
Gas valve Sockets
doors
Conveyor
No Bags

21. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Management On-going
Efficiency monitoring

22. C L E A N A I R S O L U T I O N S
HEPA - Elec Energy Performance Week 45
Acceptable Range 15 to 25
60
50
40
30
27
23 24
20
22
13
10
0
16/09/2012
17/09/2012
18/09/2012
19/09/2012
20/09/2012
21/09/2012
22/09/2012

23. C L E A N A I R S O L U T I O N S

24. C L E A N A I R S O L U T I O N S
ENERGY PERFORMANCE - HEPA
This Year Last Year This Year Target MAT MAT Target
1400 7000
1200 6000
1000 5000
PERFORMANCE
800 4000
MAT
600 3000
400 2000
200 1000
0 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

25. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Management On-going
Deviation monitoring

26. C L E A N A I R S O L U T I O N S
Site Daily Elec Consumption Oct 2012
01/10/2012
02/10/2012
03/10/2012
04/10/2012
05/10/2012
06/10/2012
07/10/2012
08/10/2012
09/10/2012
10/10/2012
11/10/2012
12/10/2012
13/10/2012
14/10/2012
kW
15/10/2012
16/10/2012
17/10/2012
18/10/2012
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20/10/2012
21/10/2012
22/10/2012
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25/10/2012
26/10/2012
27/10/12
28/10/2012
29/10/2012
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06:00
07:00
30/10/2012
31/10/2012

27. C L E A N A I R S O L U T I O N S
Energy Management Systems
Energy Management On-going
Culture

28. C L E A N A I R S O L U T I O N S
Energy Management Systems
Benefits
Saving Money
Sustainability
Demonstrate commitment to energy reduction
Its fun

29. C L E A N A I R S O L U T I O N S
Energy Management Systems
Saving money
Logistics Fuel
LOGISTICS FUEL CONSUMPTION
Consumption
34% reduction
over 4 years

30. C L E A N A I R S O L U T I O N S
Energy Management Systems
Saving money
Electrical
ENERGY USAGE - ELECTRICAL
Consumption
35% reduction
over 4 years

31. C L E A N A I R S O L U T I O N S
Doing nothing wastes money
www.lowenergyairfilter.co.uk
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32. C L E A N A I R S O L U T I O N S
Thank you
Any questions?
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