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EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Luigi	
  Nalini,	
  Speaker	
  
luigi.nalini@carel.com	
  
Energy	
  saving	
  through	
  evapora7ng	
  
cooling	
  in	
  comfort	
  and	
  industrial	
  
applica7ons	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Everybody	
  has	
  certainly	
  experienced	
  the	
  cooling	
  effect	
  
caused	
  by	
  a	
  current	
  of	
  air	
  on	
  the	
  swea1ng	
  skin	
  or	
  on	
  
wet	
   clothes,	
   as	
   well	
   as	
   the	
   perceived	
   lower	
  
temperature	
   in	
   the	
   vicinity	
   of	
   waterfalls	
   where	
  
microscopic	
  water	
  droplets	
  are	
  suspended	
  in	
  the	
  air.	
  
	
  
Based	
   on	
   empirical	
   observa1ons,	
   even	
   without	
  
knowing	
  	
  its	
  	
  basic	
  	
  physical	
  	
  principle,	
  	
  humankind	
  	
  has	
  
Evapora7ve	
  cooling	
  has	
  been	
  used	
  by	
  
humankind	
  since	
  50	
  centuries	
  ago!	
  
used	
  since	
  from	
  the	
  third	
  millennium	
  B.C.	
  the	
  evapora1ve	
  cooling	
  to	
  mi1gate	
  
the	
  temperature	
  of	
  spaces,	
  par1cularly	
  in	
  areas	
  with	
  a	
  hot	
  and	
  dry	
  climate.	
  
	
  
Only	
   over	
   the	
   last	
   two	
   centuries,	
   scien1sts	
   have	
   studied	
   the	
   basics	
   of	
  
thermodynamics	
  and	
  processes	
  related	
  to	
  the	
  exchange	
  of	
  sensible	
  and	
  latent	
  
heat	
   and	
   found	
   the	
   theore1cal	
   principles	
   of	
   cooling	
   by	
   evapora1on	
   which,	
  
however,	
  has	
  played	
  a	
  marginal	
  role	
  in	
  the	
  recent	
  past	
  due	
  to	
  the	
  extensive	
  
use	
  of	
  mechanical	
  refrigera1on	
  systems.	
  	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
According	
  to	
  the	
  molecular	
  kine1c	
  theory,	
  as	
  any	
  element	
  water	
  assumes	
  the	
  
solid,	
  liquid,	
  gaseous	
  state	
  in	
  func1on	
  of	
  the	
  internal	
  energy	
  of	
  molecules,	
  that	
  
occurs	
  as	
  vibra1onal,	
  rota1onal,	
  transla1onal	
  mo1on	
  and	
  	
  reciprocal	
  collisions.	
  
	
  
	
  
	
  
	
  
	
  
Temperature	
  is	
  a	
  measure	
  of	
  the	
  average	
  internal	
  energy	
  and	
  therefore	
  the	
  
higher	
  the	
  temperature,	
  the	
  greater	
  the	
  internal	
  	
  energy	
  of	
  the	
  molecules.	
  
Upon	
  an	
  energy	
  input,	
  liquid	
  water	
  molecules	
  increase	
  their	
  internal	
  energy.	
  
	
  
Part	
   of	
   them	
   reaches	
   an	
   energy	
   level	
   sufficient	
   to	
   enter	
   in	
   the	
   evapora7on	
  
process,	
  overcoming	
  the	
  aWrac1ve	
  forces	
  of	
  the	
  bulk	
  of	
  the	
  liquid,	
  passing	
  to	
  
the	
  gaseous	
  state	
  (vapor)	
  and	
  spreading	
  in	
  the	
  available	
  space	
  around.	
  
The	
  Water	
  Evapora7on	
  Process	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
0	
   5	
   10	
   15	
   20	
   25	
   30	
   35	
   40	
   45	
   50	
  
14000	
  
12000	
  
10000	
  
8000	
  
6000	
  
4000	
  
2000	
  
0	
  
temperature	
  -­‐	
  °C	
  
Vapor	
  pressure	
  -­‐	
  Pa	
  
SATURATION	
  PRESSURE	
  VPS	
  	
  OF	
  WATER	
  vs	
  TEMPERATURE	
  
The	
   diagram	
   shows	
   the	
   pressure	
  
exerted	
   by	
   the	
   water	
   vapor	
   molecules	
  
vs	
   temperature	
   just	
   above	
   the	
   surface	
  
of	
  liquid	
  water.	
  	
  
In	
   this	
   condi1ons	
   water	
   vapor	
   is	
   in	
  
equilibrium	
   with	
   its	
   condensed	
   state	
  
and	
   therefore	
   that	
   pressure	
   is	
   said	
  
Satura7on	
  Pressure	
  PVS.	
  	
  
Leaving	
   the	
   liquid	
   water	
   and	
   entering	
   into	
   the	
   atmosphere	
   the	
   vapor	
  
molecules	
  must	
  «compete»	
  with	
  the	
  pressure	
  exerted	
  by	
  the	
  other	
  gases.	
  
The	
   vapor	
   molecules,	
   due	
   to	
   their	
   kine1c	
   energy,	
   exert	
  
over	
   the	
   con1guous	
   bodies	
   a	
   macroscopic	
   pressure	
  
propor1onal	
   to	
   the	
   number	
   and	
   to	
   the	
   force	
   of	
   the	
  
collisions.	
  
As	
   well	
   as	
   the	
   internal	
   energy,	
   also	
   vapor	
   pressure	
  
depends	
  on	
  temperature.	
  	
  
Water	
  Vapor	
  Pressure	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
The	
   atmosphere,	
   a	
   mixture	
   of	
   dry	
   air	
   (i.e.:	
  
permanent	
   gases	
   -­‐	
   such	
   as	
   N2,	
   O2,	
   Ar	
   -­‐	
  
without	
   vapor)	
   and	
   vapor,	
   has	
   a	
   pressure	
  
PATM	
  (around	
  1,033	
  bar	
  at	
  sea	
  level)	
  that	
  is	
  
equal	
   to	
   the	
   sum	
   of	
   the	
   the	
   individual	
  
pressure	
   of	
   the	
   several	
   gaseous	
  
components.	
  	
  
According	
   to	
   the	
   gas	
   laws,	
   the	
   individual	
  
pressure	
   of	
   any	
   gas	
   (called	
   also	
   par7al	
  
pressure)	
  in	
  the	
  mixture	
  	
  is	
  	
  propor7onal	
  	
  to	
  
THE	
  ATMOSPHERE	
  IS	
  A	
  MIXTURE	
  OF	
  GASES	
  
OVERALL	
  PRESSURE	
  =	
  101.325	
  Pa	
  @	
  SEA	
  LEVEL	
  
NITROGEN	
   OXYGEN	
  
ARGON	
   WATER	
  VAPOR	
  
Of	
  course	
  the	
  maximum	
  quan1ty	
  is	
  got	
  when	
  the	
  vapor	
  par1al	
  pressure	
  equals	
  
the	
  satura1on	
  pressure	
  PVS	
  ;	
  in	
  this	
  condi1on,	
  the	
  air	
  is	
  said	
  Saturated.	
  
	
  
However,	
   differently	
   from	
   permanent	
   gases	
   (whose	
   rela1ve	
   percentage	
   is	
  
stable)	
  water	
  vapor	
  concentra7on	
  varies	
  with	
  1me,	
  loca1on	
  and	
  weather.	
  	
  	
  
its	
  volumetric	
  frac7on;	
  therefore	
  the	
  number	
  of	
  molecules	
  of	
  water	
  contained	
  
in	
  the	
  air	
  is	
  propor1onal	
  to	
  the	
  vapor	
  par1al	
  pressure.	
  
	
  	
  
Vapor	
  in	
  the	
  Atmosphere	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
The	
  ra1o	
  between	
  the	
  actual	
  pressure	
  PV	
  
and	
   the	
   satura1on	
   pressure	
   PVS	
   at	
   the	
  
same	
   temperature	
   is	
   defined	
   rela7ve	
  
humidity	
  RH:	
  	
  
RH	
  =	
  PV	
  /	
  PVS	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  [%]	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  (1)	
  	
  
The	
  Vapour	
  Pressure	
  Deficit,	
  or	
  VPD,	
  is	
  
the	
  difference	
  between	
  the	
  actual	
  water	
  
vapor	
   pressure	
   and	
   the	
   satura1on	
  
pressure:	
   it	
   indicates	
   the	
   maximum	
  
capability	
  by	
  the	
  air	
  to	
  absorb	
  addi1onal	
  
vapor	
  at	
  that	
  temperature.	
  	
  	
  
	
  
The	
  	
  formula	
  	
  	
  closely	
  	
  	
  appoxima1ng	
  	
  the	
  
VAPOR	
  PRESSURE	
  OF	
  WATER	
  vs	
  TEMPERATURE	
  AND	
  RH	
  
0	
  
1000	
  
2000	
  
3000	
  
4000	
  
5000	
  
6000	
  
0	
   5	
   10	
   15	
   20	
   25	
   30	
   35	
   40	
  
temperature	
  -­‐	
  °C	
  
Vapor	
  pressure	
  -­‐	
  Pa	
   10%	
  
25	
  
PVS	
  =	
  3170	
  
PV	
  =	
  1270	
  
VAPOR	
  PRESSURE	
  	
  
DEFICIT	
  
ATMOSPHERIC	
  PRESSURE	
  (101,325	
  Pa)	
  
When	
  the	
  content	
  of	
  vapor	
  in	
  the	
  atmosphere	
  is	
  not	
  enough	
  for	
  satura7on,	
  
also	
  the	
  vapor	
  pressure	
  PV	
  is	
  	
  lower	
  than	
  the	
  saturated	
  pressure	
  PVS.	
  
saturated	
  vapor	
  pressure	
  Pvs	
  vs.	
  temperature	
  T	
  [°C]	
  between	
  0°C	
  and	
  80°C	
  is:	
  
	
  
PVS	
  =	
  exp	
  (23,5771	
  -­‐	
  4042,9/(235,57	
  +	
  T))	
  	
  	
  	
  	
  	
  [Pa]	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  (2)	
  
Psychrometric	
  Expressions	
  	
  1/2	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
The	
  vapor	
  content	
  in	
  the	
  atmosphere	
  is	
  called	
  absolute	
  humidity	
  x,	
  expressed	
  
as	
  mass	
  of	
  water	
  vapor	
  per	
  unit	
  mass	
  of	
  dry	
  air;	
  it	
  can	
  be	
  calculated	
  knowing	
  
the	
  par1al	
  pressure	
  Pv	
  -­‐	
  func1on	
  of	
  temperature	
  -­‐	
  and	
  rela1ve	
  humidity:	
  
	
  	
  	
  
x	
  =	
  0,622	
  *	
  PV/(PATM	
  –	
  PV)	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  [kgv/kga]	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  (3)	
  	
  
The	
   expression	
   (3)	
   shows	
   that,	
   at	
   a	
   certain	
   atmospheric	
   pressure,	
   absolute	
  
humidity	
  x	
  is	
  func7on	
  exclusively	
  of	
  the	
  vapor	
  pressure	
  PV.	
  
	
  
Another	
  important	
  parameter	
  of	
  humid	
  air	
  is	
  the	
  enthalpy	
  H,	
  i.e.	
  its	
  energy	
  
thermal	
  content,	
  made	
  of	
  the	
  heat	
  contained	
  in	
  dry	
  air	
  and	
  the	
  internal	
  energy	
  
of	
  vapor	
  molecules,	
  that	
  depends	
  on	
  temperature	
  and	
  on	
  absolute	
  humidity:	
  	
  
	
  	
  H	
  =	
  cpa	
  *	
  T	
  +	
  x	
  *	
  (r0	
  +	
  cpv	
  *	
  T)	
  =	
  1,005	
  *	
  T	
  +	
  x	
  *	
  (2501	
  +	
  1,9	
  *	
  T)	
  	
  	
  	
  	
  [kJ/kga]	
  	
  	
  	
  	
  (4)	
  	
  
where:	
  	
  
•  T	
  [°C]	
  =	
  temperature;	
  	
  
•  cpa,	
  cpv	
  [kJ/kg°C]=	
  specific	
  heat	
  of	
  dry	
  air	
  and	
  of	
  water	
  vapor;	
  	
  
•  r0	
  [kJ/kg]	
  =	
  latent	
  heat	
  of	
  water	
  at	
  0°C.	
  	
  
	
  
The	
  expressions	
  from	
  (1)	
  to	
  (4)	
  are	
  the	
  bases	
  of	
  psychrometric	
  chart,	
  i.e.	
  the	
  
graph	
  of	
  the	
  thermodynamic	
  parameters	
  of	
  moist	
  air	
  at	
  a	
  constant	
  pressure.	
  
Psychrometric	
  Expressions	
  	
  2/2	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Water	
  liquid	
  molecules	
  require	
  an	
  heat	
  input	
  to	
  increase	
  their	
  internal	
  energy	
  
in	
  order	
  to	
  pass	
  to	
  vapor.	
  
	
  
This	
  heat	
  can	
  be	
  given	
  by	
  an	
  external	
  source	
  (i.e.:	
  by	
  the	
  sun,	
  by	
  electricity	
  or	
  
by	
  burning	
  a	
  fuel)	
  as	
  it	
  happens	
  normally	
  during	
  winter	
  humidifica1on.	
  	
  
	
  
Alterna1vely,	
  the	
  evapora1on	
  heat	
  can	
  be	
  supplied	
  by	
  the	
  air	
  itself	
  with	
  no	
  
external	
  input:	
  the	
  molecules	
  that	
  evaporate	
  absorb	
  heat	
  from	
  the	
  en1re	
  air-­‐
liquid-­‐vapor	
  system	
  which	
  then	
  undergoes	
  a	
  temperature	
  decrease.	
  
This	
  process	
  is	
  therefore	
  defined	
  adiaba7c	
  (i.e.	
  without	
  transfer	
  of	
  heat)	
  and	
  
isenthalpic	
  because	
  the	
  heat	
  content	
  of	
  air	
  being	
  humidified	
  does	
  not	
  change.	
  	
  
Just	
  for	
  the	
  same	
  reason	
  this	
  process	
  is	
  defined	
  adiaba7c	
  cooling.	
  	
  
In	
  an	
  adiaba1c	
  cooler	
  an	
  air	
  stream	
  
is	
   circulated	
   over	
   an	
   extended	
  
water	
  surface	
  with	
  which	
  it	
  comes	
  
into	
  close	
  contact.	
  
Within	
   the	
   cooler	
   the	
   air	
   flow	
  
causes	
  the	
  evapora1on	
  of	
  water.	
  
Adiaba7c	
  Cooling	
  	
  1/2	
  
water	
  
	
  	
  
adiaba1c	
  cooler	
  
	
  	
  
ADIABATIC	
  COOLER	
  SCHEME	
  
cooled	
  
humid	
  air	
  
@	
  temp.	
  T2	
  <	
  T1	
  
	
  
entering	
  
warm	
  air	
  
@	
  temp.	
  	
  T1	
  
	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Isothermal	
  Humidifica1on	
  
	
  
Adiaba1c	
  humidifica1on	
   Air	
  Hea1ng	
   Air	
  Cooling	
  
Temperature	
  
Enthalpy	
  
Absolute	
  Humidity	
  
Rela1ve	
  Humidity	
  
0	
  
5	
  
10	
  
15	
  
20	
  
25	
  
30	
  
0	
   5	
   10	
   15	
   20	
   25	
   30	
   35	
   40	
  
30	
  
15	
  
10	
  
5	
  
0	
  
25	
  
20	
  
20	
  
100	
  
70	
  
80	
  
90	
  
60	
  
30	
  
40	
  
50	
  
DRY	
  BULB	
  TEMPERATURE	
  -­‐	
  °C	
  
ABSOLUTE	
  HUMIDITY	
  –	
  g/kg	
  
PATM	
  =	
  101.325	
  Pa	
  
10%	
  
Process	
  
Trend	
  
Psychrometric	
  Chart	
  and	
  Basic	
  Processes	
  
ISENTHALPIC	
  LINES	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Due	
   to	
   the	
   difference	
   between	
   the	
   vapor	
  
pressure	
   over	
   the	
   water	
   surface	
   and	
   the	
  
par1al	
  vapor	
  pressure	
  of	
  unsaturated	
  air,	
  the	
  
evapora1on	
  of	
  water	
  will	
  take	
  place.	
  
	
  
The	
   lowest	
   temperature	
   theore1cally	
  
aWainable	
   corresponds	
   to	
   the	
   intersec1on	
  
between	
  the	
  isoenthalpic	
  line,	
  followed	
  along	
  
the	
  process,	
  and	
  the	
  satura1on	
  curve:	
  this	
  is	
  
represented	
   by	
   the	
   black	
   arrow	
   in	
   the	
  
graphic.	
  
Along	
  the	
  process	
  un1l	
  the	
  satura1on:	
  
•  the	
   Vapor	
   Pressure	
   Deficit	
   decreases	
  
down	
  to	
  zero;	
  
•  the	
  rela1ve	
  humidity	
  arrives	
  to	
  100%;	
  
•  the	
   cooling	
   effect,	
   due	
   to	
   evapora1on,	
  
reaches	
  the	
  maximum	
  value.	
  	
  	
  
RH	
  	
  [%]	
  
100%	
  
60%	
  
40%	
  
80%	
  
20%	
  
PVS	
  –	
  PV	
  [Pa]	
  
	
  
4	
  
2	
  
6	
  
0	
  
	
  	
  
Qsp	
  [J/kg	
  of	
  air]	
  
	
  
10	
  
5	
  
15	
  
0	
  
20	
  
saturation	
  
Vapor	
  pressure	
  	
  
deficit	
  
Air	
  rela7ve	
  	
  
humidity	
  
Cooling	
  	
  
effect	
  
ON	
  GOING	
  EVAPORATIVE	
  COOLING	
  PROCESS	
  
	
  	
  
	
  	
  
20,6	
   25	
   30	
   35	
   40	
  
15	
  
10	
  
5	
  
0	
  
Vapor	
  par7al	
  pressure	
  -­‐	
  kPa	
  
	
  
absolute	
  humidity	
  –	
  gv/kga	
  
	
  
	
  
38	
  
1	
  
	
  
2	
  
	
  
0	
  
	
  
0,5	
  
	
  
2,5	
  
	
  
1,5	
  
	
  
water	
  
	
  	
  
evapora1ve	
  cooler	
  
	
  	
  
38°C	
  
20%	
  RH	
  
	
  
20,6	
  °C	
  
100%	
  RH	
  
	
  
Adiaba7c	
  Cooling	
  	
  2/2	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
However,	
   along	
   the	
   process,	
   the	
  
temperature	
   and	
   the	
   vapor	
   pressure	
  
differen1als	
  between	
  humid	
  air	
  and	
  water	
  
sharply	
  decrease,	
  making	
  the	
  satura1on	
  of	
  
leaving	
  air	
  hardly	
  achievable	
  in	
  prac1ce.	
  
	
  
The	
   capacity	
   of	
   an	
   evapora1ve	
   cooler	
   to	
  
approach	
   the	
   satura1on,	
   defined	
   as	
  
Satura7on	
  Effec7veness	
  μe,	
  is:	
  	
  
μe	
  =	
  (T1	
  –	
  T2)/(T1	
  –	
  TWB)	
  	
  	
  	
  	
  	
  	
  [%]	
  
	
  
DIRECT	
  SATURATION	
  EFFECTIVENESS	
  
Dry	
  bulb	
  temp.	
  -­‐	
  °C	
   T1	
  T2	
  TWB	
  
The	
   evapora1on	
   of	
   water	
   involves	
   a	
   simultaneous	
   transfer	
   of	
   heat	
   and	
   mass	
  
(evapora1ng	
  molecules)	
  between	
  the	
  air	
  stream	
  and	
  the	
  liquid	
  surface.	
  	
  
•  The	
  heat	
  exchange	
  is	
  propor1onal	
  to	
  the	
  temperature	
  difference.	
  
•  The	
   mass	
   exchange	
   (evapora1ng	
   water)	
   is	
   propor1onal	
   to	
   the	
   vapor	
  
pressure	
  difference.	
  
•  Their	
  rate	
  depend	
  linearly	
  on	
  the	
  interface	
  area	
  between	
  water	
  and	
  air.	
  
	
  
In	
  direct	
  evapora1ve	
  coolers	
  μe	
  ranges	
  between	
  20-­‐30%	
  (typical	
  of	
  the	
  
tabletop	
  equipment)	
  up	
  to	
  90%	
  and	
  more	
  for	
  large	
  high	
  performance	
  ducted	
  
Direct	
  Satura7on	
  Effec7veness	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
The	
   adiaba1c	
   evapora1on	
   process	
   is	
   very	
   efficient	
   because,	
   where	
  
prac1cable,	
  produces	
  a	
  cooling	
  effect	
  with	
  no	
  energy	
  consump7on.	
  
	
  
An	
   evapora1ve	
   cooler	
   designed	
   for	
   air	
   condi1oning	
   purposes	
   reduces	
   the	
  
processed	
  air	
  temperature	
  but	
  increases	
  its	
  humidity	
  content;	
  this	
  should	
  be	
  
considered	
  in	
  order	
  to	
  keep	
  the	
  hygrothermal	
  room	
  condi1ons	
  within	
  the	
  
limits	
  required	
  for	
  each	
  applica1on.	
  
Therefore	
  room	
  air	
  condi1oning	
  by	
  means	
  of	
  an	
  
evapora1ve	
  cooler	
  is	
  not	
  viable	
  just	
  recircula7ng	
  
internal	
   air	
   because	
   the	
   indoor	
   humidity	
   would	
  
soon	
  approach	
  the	
  satura1on	
  condi1on.	
  
	
  
Instead,	
   it	
   requires	
   the	
   introduc7on	
   of	
   outside	
  
air	
  to	
  which	
  obviously	
  must	
  correspond	
  an	
  equal	
  
rate	
  of	
  exhaust	
  air.	
  
	
  
Evapora1ve	
   cooling	
   equipment	
   can	
   be	
   direct	
   or	
  
indirect.	
  	
  
40%	
  RH	
  80%	
  RH	
  
100%	
  RH	
  100%	
  RH	
  
YES	
  
NO	
  
Adiaba7c	
  Cooling	
  Requires	
  Air	
  Changes	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
GI	
   Total	
  air	
  flow	
  rate	
   Gvent	
   Min	
  fresh	
  air	
  flow	
   EC	
   Evapora1ve	
  cooler	
   CC	
   Cooling	
  coil	
  
GO	
   Outside	
  air	
  flow	
   CD	
   Combined	
  dampers	
   PC	
   Pre-­‐hea1ng	
  coil	
   RC	
   Re-­‐hea1ng	
  coil	
  
The	
   free	
   cooling	
   by	
   Direct	
   Evapora7ve	
   Cooling	
   (DEC)	
   is	
   got	
   cooling	
   (and	
  
humidifying)	
   outdoor	
   air	
   and	
   introducing	
   it	
   straight	
   into	
   the	
   space:	
   this	
   is	
  
therefore	
   viable	
   whenever	
   the	
   temperature	
   T2	
   of	
   the	
   outdoor	
   air	
  
downstream	
  the	
  adiaba1c	
  cooler	
  is	
  lower	
  than	
  the	
  indoor	
  temperature	
  Tamb.	
  
In	
  fact,	
  for	
  the	
  same	
  air	
  flow,	
  the	
  cooling	
  capacity	
  is	
  propor1onal	
  to	
  the	
  air	
  
flow	
  rate	
  and	
  to	
  the	
  difference	
  (T2-­‐Tamb).	
  
GI	
  
	
  	
  
GO	
  
	
  	
  
GI	
  
	
  	
  
CD	
   PC	
   EC	
   CC	
   RC	
  
AHU	
  UNIT	
  WITH	
  DIRECT	
  ADIABATIC	
  COOLER	
  AND	
  MOTORIZED	
  DAMPERS	
  TO	
  ADJUST	
  THE	
  AIR	
  FLOW	
  RATES	
  	
  
T2Tamb
Direct	
  Evapora7ve	
  Cooling	
  
from	
  
the	
  
space	
  
to	
  
the	
  
space	
  
from	
  
outdoor	
  
to	
  
outdoor	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
GI	
   Total	
  air	
  flow	
  rate	
   Gvent	
   Min	
  fresh	
  air	
  flow	
   EC	
   Evapora1ve	
  cooler	
   HU	
   Humidifier	
  
GO	
   Outside	
  air	
  flow	
   α	
   Ra1o	
  GO/GE	
   HE	
   Heat	
  exchanger	
   CC	
   Cooling	
  coil	
  
GE	
   External	
  air	
  flow	
   CD	
   Combined	
  dampers	
   PC	
   Pre-­‐hea1ng	
  coil	
   RC	
   Re-­‐hea1ng	
  coil	
  
GO	
  (=	
  r	
  *	
  GE);	
  TO;	
  HO	
  
	
  	
  
GE;	
  TE;	
  HE	
  
	
  	
  
	
  	
  
GI	
  
	
  	
  
CD	
   PC	
   HU	
   CC	
   RC	
  
GI-­‐GE	
  
	
  	
  
HE	
  
	
  	
  
GI	
  ≥	
  GE	
  ≥	
  Gvent	
  
	
  	
  
AC	
  
	
  	
  
GO	
  ;	
  TC;	
  HA	
  
	
  	
  
GE	
  ;	
  TX;	
  HX	
  
GO	
  ;	
  TA;	
  HA	
  
GI	
  
	
  	
  
AHU	
  UNIT	
  WITH	
  INDIRECT	
  ADIABATIC	
  	
  COOLER	
  AND	
  MOTORIZED	
  DAMPERS	
  TO	
  ADJUST	
  THE	
  AIR	
  FLOW	
  RATES	
  	
  
The	
   Indirect	
   Evapora7ve	
   Cooling	
   (IEC)	
   occurs	
   by	
   cooling	
   air	
   in	
   an	
   adiaba1c	
  
humidifica1on	
  process,	
  and	
  then	
  in	
  turn	
  using	
  the	
  same	
  air	
  to	
  reduce	
  –	
  via	
  a	
  
heat	
  exchanger	
  –	
  the	
  temperature	
  of	
  a	
  second	
  stream	
  of	
  air,	
  whose	
  moisture	
  
content	
  remains	
  unchanged.	
  
Indirect	
  Evapora7ve	
  Cooling	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Based	
  on	
  a	
  mass	
  transfer	
  process,	
  an	
  adiaba1c	
  cooler	
  should	
  have:	
  
•  enough	
  air	
  velocity	
  to	
  create	
  a	
  sufficient	
  turbulence	
  and	
  the	
  removal	
  of	
  
vapor	
  molecules	
  from	
  the	
  water	
  surface;	
  
•  enough	
  interface	
  surface	
  between	
  cooled	
  air	
  and	
  evapora1ng	
  water.	
  
	
  
There	
  are	
  two	
  basic	
  ways	
  to	
  expand	
  the	
  surface:	
  
1)  by	
  using	
  a	
  solid	
  wet	
  media	
  with	
  an	
  extended	
  surface	
  that,	
  if	
  kept	
  wet,	
  
act	
  as	
  a	
  vast	
  water-­‐air	
  interface	
  area;	
  
2)  by	
  introducing	
  into	
  the	
  air	
  stream	
  water	
  in	
  the	
  form	
  of	
  minute	
  droplets	
  
using	
  a	
  process	
  known	
  as	
  nebulisa7on,	
  pulverisa7on	
  or	
  atomisa7on.	
  
	
  
Features	
  of	
  Most	
  Used	
  Adiaba7c	
  Coolers	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
In	
  these	
  adiaba1c	
  humidifiers	
  the	
  air	
  is	
  passed	
  through	
  
weWed	
   pads,	
   i.e.:	
   honeycomb	
   structures	
   of	
   resin-­‐
impregnated	
   cellulose	
   or	
   glass	
   fiber	
   offering	
   a	
   wide	
  
interface	
  area.	
  
	
  
The	
  pads,	
  placed	
  ver1cally,	
  are	
  kept	
  wet	
  by	
  a	
  water	
  flow	
  
distributed	
  on	
  their	
  upper	
  edge.	
  
Wet	
  Media	
  Humidifiers	
  	
  1/2	
  
In	
   ducted	
   HVAC	
   systems	
   wet	
   media	
  
humidifiers	
  are	
  generally	
  placed	
  inside	
  of	
  air	
  
handling	
   units;	
   the	
   wet	
   pad	
   is	
   made	
   using	
  
modules.	
  
This	
   makes	
   possible	
   to	
   adapt	
   the	
   front	
  
surface	
   and	
   the	
   depth	
   of	
   the	
   wet	
   media	
  	
  
according	
  to	
  the	
  available	
  space,	
  the	
  air	
  flow	
  
rate,	
   the	
   efficiency,	
   the	
   allowed	
   pressure	
  
loss.	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Only	
  part	
  of	
  the	
  water	
  drawn	
  from	
  
a	
   boWom	
   tank	
   by	
   a	
   recircula1on	
  
pump	
   and	
   distributed	
   onto	
   the	
  
pads	
   evaporates	
   when	
   the	
   rest	
   is	
  
recirculated.	
  
	
  
The	
   evapora1on	
   process	
   increases	
  
the	
   concentra1on	
   of	
   salts	
   which	
  
may	
   build	
   up	
   on	
   the	
   surface,	
  
forcing	
  to	
  clean	
  or	
  replace	
  the	
  pads	
  
when	
  clogged.	
  
Furthermore	
  they	
  should	
  be	
  periodically	
  controlled	
  because	
  the	
  presence	
  of	
  a	
  
warm	
  water	
  recircula7on	
  poten7ally	
  promotes	
  a	
  risky	
  bacterial	
  growth.	
  
	
  
Last	
  but	
  not	
  least,	
  the	
  air	
  side	
  pressure	
  drop	
  of	
  the	
  pads	
  requires	
  an	
  addi7onal	
  
energy	
  consump7on	
  even	
  when	
  no	
  humidifica7on	
  is	
  needed.	
  
	
  
Their	
   use,	
   widespread	
   for	
   the	
   limited	
   price,	
   should	
   be	
   carefully	
   evaluated	
  
looking	
  also	
  at	
  the	
  opera1ng	
  costs,	
  some1mes	
  surprisingly	
  high.	
  
Wet	
  Media	
  Humidifiers	
  	
  2/2	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
These	
   devices	
   are	
   equipped	
   with	
   a	
  
volumetric	
   pump	
   which	
   pressurizes	
  
the	
  water	
  to	
  values	
  between	
  70	
  and	
  
100	
   bar	
   and	
   delivers	
   it	
   to	
   small	
  
nozzles	
   that	
   produce	
   a	
   fine	
   mist	
  
(droplets	
   of	
   10-­‐15	
   micron)	
   easily	
  
absorbed	
  by	
  air	
  stream	
  	
  because	
  	
  the	
  	
  
surface	
  offered	
  by	
  1	
  liter	
  of	
  water	
  atomized	
  at	
  15	
  μm	
  is	
  	
  as	
  high	
  as	
  400	
  	
  m2.	
  	
  
PUMPING	
  STATION	
   ATOMIZING	
  NOZZLE	
  
High	
  Pressure	
  Atomising	
  Systems	
  	
  1/2	
  
The	
   distribu1on	
   piping	
   network	
   that	
   supports	
   and	
   supplies	
   the	
   nozzles	
   is	
  
posi1oned	
  in	
  an	
  air	
  duct	
  or	
  placed	
  directly	
  into	
  the	
  environment	
  to	
  humidify.	
  
	
  	
  
NOZZLE	
  RACK	
   SUSPENDED	
  TYPE	
  NOZZLE	
  RACK	
  IN	
  AHU	
  SECTION	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
High	
  pressure	
  atomising	
  systems	
  may	
  reach	
  an	
  excellent	
  level	
  of	
  accuracy	
  
(±	
  2%)	
  of	
  the	
  humidity	
  in	
  the	
  controlled	
  space	
  and	
  very	
  high	
  capaci1es	
  
with	
  a	
  negligible	
  electric	
  consump1on	
  absorbed	
  by	
  the	
  pump	
  (<4	
  W	
  per	
  
liter	
  of	
  sprayed	
  water).	
  	
  
	
  
Under	
  the	
  hygienic	
  aspect	
  they	
  are	
  not	
  cri1cal	
  because	
  do	
  not	
  promote	
  
bacterial	
  growth;	
  infact:	
  
§  in	
   the	
   case	
   of	
   direct	
   atomiza1on	
   into	
   the	
   environment,	
   the	
   sprayed	
  
water	
  is	
  fully	
  absorbed	
  by	
  the	
  air;	
  
§  in	
  ducted	
  systems	
  the	
  frac1on	
  not	
  evaporated	
  -­‐	
  usually	
  very	
  small	
  -­‐	
  is	
  
drained	
  without	
  recircula1on.	
  
	
  
The	
  use	
  of	
  demineralised	
  or	
  sweetened	
  water	
  is	
  recommended	
  to	
  prevent	
  
clogging	
  of	
  the	
  nozzles.	
  
	
  
High	
   pressure	
   atomising	
   systems	
   are	
   available	
   for	
   capacity	
   up	
   to	
   many	
  
thousands	
  of	
  kg/h.	
  
High	
  Pressure	
  Atomising	
  Systems	
  	
  2/2	
  
EinB2016	
  –	
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  in	
  BUILDINGS	
  2016”	
  	
  
Ultrasonic	
  Humidifiers	
  
STAND	
  ALONE	
  UNIT	
  
SMALL	
  SIZE	
  	
  
UNIT	
  
DUCTED	
  TYPE	
  UNIT	
  
Ultrasonic	
   humidifiers	
   provide	
   an	
   extra	
   fine	
  
atomiza1on	
  of	
  water	
  (≈	
  3	
  μm)	
  by	
  means	
  of	
  the	
  high-­‐
frequency	
   vibra1on	
   (close	
   to	
   1,7	
   Mhz)	
   of	
   a	
  
piezoelectric	
  element	
  (or	
  more	
  than	
  one,	
  in	
  parallel);	
  
the	
  absorp1on	
  of	
  vapor	
  is	
  immediate	
  due	
  to	
  the	
  wide	
  
interface	
  surface	
  (2000	
  m2	
  offered	
  by	
  1	
  liter	
  of	
  water	
  
atomized	
  at	
  3	
  μm).	
  
	
  
	
  
Due	
   to	
   size	
   and	
   cost	
   they	
   are	
   convenient	
   for	
   small	
   and	
   medium	
  
installa1ons	
  (0,5	
  to	
  15	
  kg/h).	
  
	
  
The	
  use	
  of	
  demineralised	
  water	
  is	
  highly	
  recommended.	
  
	
  
Best	
  ultrasonic	
  humidifiers	
  reach	
  excep1onal	
  levels	
  of	
  precision	
  
(±	
  1%)	
  in	
  the	
  en1re	
  range	
  of	
  their	
  rated	
  capacity	
  and,	
  thanks	
  to	
  
the	
   high	
   efficiency	
   of	
   absorp1on,	
   they	
   are	
   suitable	
   for	
   the	
  
distribu1on	
  of	
  the	
  produced	
  mist	
  directly	
  into	
  the	
  room	
  as	
  well	
  
as	
  in	
  ducted	
  systems.	
  	
  
	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
To	
  Conclude,	
  let	
  Us	
  Men7on	
  a	
  
Few	
  Case	
  Studies	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Evapora7ve	
  Cooling:	
  Datacenter	
  Applica7on	
  
The	
  need:	
  humidity	
  control	
  and	
  evapora1ve	
  cooling	
  
A	
  company	
  has	
  a	
  big	
  data	
  center	
  in	
  Middlesbrough	
  (Newcastle-­‐	
  UK).	
  It	
  has	
  more	
  than	
  180	
  global	
  data	
  centers	
  
and	
  IT	
  service	
  companies.	
  
Data	
  hall	
  
Atomizing	
  nozzles	
  
Hot	
  exhaust	
  air	
  
to	
  data	
  centre	
  
Coniugated	
  	
  
dampers	
  
EinB2016	
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  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Internal	
  Views	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Evapora7ve	
  Cooling:	
  Air	
  Cooled	
  
Heat	
  Exchangers	
  
In	
  aircooled	
  heat	
  exchangers	
  (i.e.:	
  condensers,	
  radiators,	
  etc.)	
  the	
  intake	
  
air	
  is	
  adiaba1cally	
  cooled	
  to	
  improve	
  the	
  performance	
  in	
  hoWest	
  periods.	
  
Water	
   may	
   be	
   sprayed	
   in	
   excess	
   in	
   order	
   to	
   wet	
   the	
   finned	
   coil	
   so	
  
promo1ng	
  a	
  further	
  evapora1on	
  during	
  air	
  hea1ng	
  along	
  the	
  exchanger.	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
COMPARATIVA ESTACIONES 4/09/06
0,00
10,00
20,00
30,00
40,00
50,00
60,00
70,00
80,00
90,00
12.30
13.00
13.30
14.00
14.30
15.00
15.30
16.00
16.30
17.00
17.30
18.00
18.30
19.00
19.30
20.00
20.30
21.00
21.30
22.00
22.30
23.00
23.30
HORA
ºCY%HR
Tª EXT. PEÑAG. Tª EXT. ILUST. Tª AMB. PEÑAG. Tª AMB. ILUST. Tª IMP. PEÑAG. Tª IMP. ILUST.
HR EXT. PEÑAG. HR EXT. ILUST. HR AMB. PEÑAG. HR. AMB. ILUST. HR IMP. PEÑAG. HR IMP. ILUST.
El ecpa S.L.
Instalaciones y Control
The	
   aim	
   of	
   this	
   solu1on	
   is	
   to	
   provide	
   more	
   comfort,	
   cooling	
   the	
  
environment	
   using	
   water	
   as	
   a	
   “source	
   of	
   power”,	
   because	
   it’s	
  
considerably	
  more	
  economic	
  than	
  tradi1onal	
  cooling	
  systems	
  (direct	
  
expansion)	
  as	
  it	
  consumes	
  less	
  power.	
  	
  
Evapora7ve	
  Cooling:	
  Subway	
  Applica7on	
  
Number	
  of	
  pla•orms:	
  2	
  
Q	
   =	
   90,000	
   m3/h	
   for	
   each	
   pla•orm	
  
(ven1la1on)	
  
Outdoor	
  air	
  =	
  100%	
  
Discharging	
  air	
  condi1ons:	
  	
  
27-­‐28°C/70-­‐80%	
  r.H.	
  
Result:	
  In	
  the	
  period	
  15/july/2006	
  to	
  15	
  sept/2006,	
  the	
  temperature	
  
in	
  this	
  sta1on	
  was	
  3.4°C	
  colder	
  than	
  in	
  other	
  comparable	
  sta1ons.	
  
Peñagrande	
  subway	
  sta1on,	
  Madrid	
  
EinB2016	
  –	
  5th	
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  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Need:	
  efficiency	
  improvement	
  	
  of	
  
a	
  new	
  gas	
  turbine	
  for	
  produc1on	
  
of	
  electricity	
  
Petrochemical	
  complex	
  
With	
  23	
  plants,	
  	
  they	
  operate	
  400,000	
  barrels	
  per	
  
day	
  of	
  crude	
  oil,	
  produce	
  18.4	
  million	
  tons	
  per	
  
annum	
  (mpta)	
  of	
  petroleum-­‐based	
  products	
  and	
  2.4	
  
mpta	
  of	
  ethylene	
  and	
  propylene-­‐based	
  deriva1ves	
  
Evapora7ve	
  Cooling:	
  Industrial	
  Applica7on	
  
Technical	
  note:	
  	
  	
  
Cooling	
  the	
  combus1on	
  air	
  ingested	
  
by	
  the	
  turbine	
  	
  	
  
–	
  even	
  by	
  a	
  few	
  degrees	
  –	
  can	
  
increase	
  power	
  output	
  substan1ally.	
  	
  	
  
	
  
This	
  because	
  cooled	
  air	
  is	
  denser	
  
and	
  therefore	
  gives	
  the	
  turbine	
  	
  
a	
  higher	
  mass-­‐flow	
  rate	
  and	
  
pressure	
  ra1o,	
  resul1ng	
  in	
  increased	
  	
  
turbine	
  output	
  and	
  efficiency	
  –	
  as	
  
much	
  as	
  1	
  %	
  per	
  degree	
  Celsius.	
  	
  
Varia1on	
  of	
  the	
  performance	
  of	
  a	
  gas	
  
turbine	
  vs.	
  air	
  intake	
  temperature	
  
EinB2016	
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  BUILDINGS	
  2016”	
  	
  
The	
  solu7on	
  
Project	
  condi7ons:	
  
Airflow	
  :	
  80.000	
  m3/h	
  	
  
From	
  43°C	
  and	
  20%	
  R.H.	
  
Desired	
  25	
  °C	
  with	
  max	
  85%	
  R.H.	
  
Total	
  Rack	
  Capacity	
  :	
  690	
  l/h	
  
Turbine	
  Evapora7ve	
  Cooling	
  Diagram	
  
EinB2016	
  –	
  5th	
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  Conference	
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  BUILDINGS	
  2016”	
  	
  
Humidifica7on	
  in	
  a	
  Music	
  Hall	
  in	
  Athens	
  
The	
  needs	
  	
  
1) 	
  Control	
  humidity	
  level	
  during	
  all	
  seasons,	
  ie..	
  instruments	
  made	
  of	
  
wood	
  are	
  the	
  most	
  affected	
  and	
  come	
  into	
  contact	
  with	
  non-­‐wood	
  
pieces,	
  string	
  instruments	
  (guitars,	
  violins,	
  etc.).	
  
2) 	
  Changes	
  in	
  humidity	
  cause	
  the	
  detune	
  problems	
  to	
  singers,	
  during	
  
a	
  performance.	
  Room	
  environment	
  must	
  be	
  at	
  show1me	
  condi1ons	
  
before	
  musicians	
  being	
  warming	
  up.	
  
The	
  solu7ons	
  
	
  
Music	
  hall:	
  	
  
4	
  –	
  adiaba1c	
  mul1zone	
  Master	
  sta1on	
  
10	
  –	
  adiaba1c	
  mul1zone	
  Slave	
  sta1on	
  
14	
  –	
  distribu1or	
  rack	
  
14	
  –	
  drop	
  separators	
  
	
  
Library:	
  
2	
  –	
  adiaba1c	
  mul1zone	
  Master	
  sta1on	
  
6	
  –	
  adiaba1c	
  mul1zone	
  Slave	
  sta1on	
  
8	
  –	
  distribu1or	
  rack	
  
8	
  –	
  drop	
  separators	
  
Greek	
  Na1onal	
  Opera,	
  Athens	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
CAR	
  FACTORY	
  	
  	
  
Humidifica1on	
  in	
  most	
  automo1ve	
  paint	
  booths	
  
has	
   tradi1onally	
   been	
   accomplished	
   by	
   water	
  
spray	
   coils	
   or	
   wet-­‐media	
   located	
   in	
   the	
   air	
  
houses	
  serving	
  the	
  paint	
  booths.	
  
The	
  needs	
  	
  
Desired	
  stable	
  paint	
  booth	
  condi1ons	
  at	
  65	
  to	
  
75°F	
  &	
  65	
  to	
  75%rH.	
  	
  
The	
  pain1ng	
  booths	
  are	
  supplied	
  with	
  
permanently	
  condi1oned	
  air	
  by	
  a	
  ducted	
  
system.	
  
Humidifica7on	
  in	
  Water-­‐Borne	
  Pain7ng	
  Booths	
  
The	
  results:	
  the	
  system	
  has	
  operated	
  with	
  a	
  
precision	
  previously	
  unknown	
  in	
  this	
  industry,	
  
achieving	
   set	
   point	
   in	
   10	
   minutes	
   from	
   cold	
  
startup.	
  
From	
   the	
   actual	
   performance	
   graph,	
   from	
   a	
  
cold	
  start,	
  the	
  system	
  comes	
  into	
  specifica1on	
  
within	
  10	
   	
  minutes	
  and	
  then	
  maintains	
  ±1°F	
  
and	
  ±2%rH.	
  	
  
The	
  old,	
  simple	
  cardboard	
  pads	
  will	
  no	
  longer	
  
provide	
   the	
   precision	
   and	
   reliability	
  
demanded.	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Humidifica7on	
  in	
  a	
  Museum	
  in	
  Venice	
  
The	
  need	
  
Temperature	
  and	
  Humidity	
  control	
  inside	
  the	
  various	
  rooms	
  with	
  1ght	
  Temperature	
  
and	
  Humidity	
  set	
  point	
  range	
  (24°C	
  Temperature	
  –	
  50%	
  rH	
  with	
  ±	
  5%	
  tolerance).	
  	
  
The	
  installed	
  system	
  
It	
   was	
   chosen	
   a	
   Direct	
   Expansion	
   Units	
   (Mul1func1on	
   air/water	
   cooled	
   units	
   for	
  
climate	
   control	
   +	
   Fan	
   Coils)	
   with	
   its	
   regula1on	
   system	
   for	
   temperature	
   control,	
  
temperature	
  and	
  Humidity	
  values	
  recording	
  and	
  remote	
  management	
  via	
  Internet	
  
access.	
   Due	
   to	
   historical	
   architecture	
   of	
   the	
   building,	
   it	
   was	
   not	
   allowed	
   the	
  
installa1on	
  of	
  water	
  piping	
  for	
  hydronic	
  systems.	
  
Technical	
  Solu7on:	
  Air/Water	
  Units	
  –	
  Fan	
  Coils	
  –	
  Ultrasonic	
  Humidifiers	
  
AG150A
fan-coil
Bus
M-Net
fan-coil
gatew
ay
Ethernet
(cross
cable)
fan-coil
BUS
SUPERVISION
BUSpLAN
BUS
GATEWAY
BUS HUMIDIFIERS
RS485 bus GATEWAY
RS485 bus pLAN
RS485 bus HUMIDIFIERS
RS485 bus SUPERVISION
Results	
  
•  Reduced	
  energy	
  requirements:	
  60W	
  per	
  litre	
  
of	
  spray	
  per	
  hour,	
  corresponding	
  to	
  about	
  7%	
  
of	
  the	
  energy	
  consump1on	
  of	
  a	
  tradi1onal	
  
humidifier.	
  
•  Use	
  of	
  demineralized	
  water	
  eliminates	
  the	
  
problem	
  of	
  bacteria	
  improving	
  the	
  air	
  quality.	
  
•  The	
   adiaba7c	
   humidifica7on	
   process	
  
decreases	
   the	
   temperature	
   of	
   the	
   air	
   in	
  
summer7me,	
   thus	
   reducing	
   the	
   ac7vity	
   of	
  
the	
  compressors	
  and	
  saving	
  energy.	
  
•  Extremely	
  fine	
  droplet	
  spray:	
  the	
  water	
  is	
  
finely	
  sprayed	
  into	
  extremely	
  small	
  droplets	
  
(few	
  microns)	
  easily	
  and	
  quickly	
  absorbed	
  by	
  
the	
  air.	
  	
  
EinB2016	
  –	
  5th	
  Interna1onal	
  Conference	
  “ENERGY	
  in	
  BUILDINGS	
  2016”	
  	
  
Luigi	
  Nalini,	
  Speaker	
  
luigi.nalini@carel.com	
  

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Energy saving through evaporating cooling in comfort and industrial applications

  • 1. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Luigi  Nalini,  Speaker   luigi.nalini@carel.com   Energy  saving  through  evapora7ng   cooling  in  comfort  and  industrial   applica7ons  
  • 2. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Everybody  has  certainly  experienced  the  cooling  effect   caused  by  a  current  of  air  on  the  swea1ng  skin  or  on   wet   clothes,   as   well   as   the   perceived   lower   temperature   in   the   vicinity   of   waterfalls   where   microscopic  water  droplets  are  suspended  in  the  air.     Based   on   empirical   observa1ons,   even   without   knowing    its    basic    physical    principle,    humankind    has   Evapora7ve  cooling  has  been  used  by   humankind  since  50  centuries  ago!   used  since  from  the  third  millennium  B.C.  the  evapora1ve  cooling  to  mi1gate   the  temperature  of  spaces,  par1cularly  in  areas  with  a  hot  and  dry  climate.     Only   over   the   last   two   centuries,   scien1sts   have   studied   the   basics   of   thermodynamics  and  processes  related  to  the  exchange  of  sensible  and  latent   heat   and   found   the   theore1cal   principles   of   cooling   by   evapora1on   which,   however,  has  played  a  marginal  role  in  the  recent  past  due  to  the  extensive   use  of  mechanical  refrigera1on  systems.    
  • 3. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     According  to  the  molecular  kine1c  theory,  as  any  element  water  assumes  the   solid,  liquid,  gaseous  state  in  func1on  of  the  internal  energy  of  molecules,  that   occurs  as  vibra1onal,  rota1onal,  transla1onal  mo1on  and    reciprocal  collisions.             Temperature  is  a  measure  of  the  average  internal  energy  and  therefore  the   higher  the  temperature,  the  greater  the  internal    energy  of  the  molecules.   Upon  an  energy  input,  liquid  water  molecules  increase  their  internal  energy.     Part   of   them   reaches   an   energy   level   sufficient   to   enter   in   the   evapora7on   process,  overcoming  the  aWrac1ve  forces  of  the  bulk  of  the  liquid,  passing  to   the  gaseous  state  (vapor)  and  spreading  in  the  available  space  around.   The  Water  Evapora7on  Process  
  • 4. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     0   5   10   15   20   25   30   35   40   45   50   14000   12000   10000   8000   6000   4000   2000   0   temperature  -­‐  °C   Vapor  pressure  -­‐  Pa   SATURATION  PRESSURE  VPS    OF  WATER  vs  TEMPERATURE   The   diagram   shows   the   pressure   exerted   by   the   water   vapor   molecules   vs   temperature   just   above   the   surface   of  liquid  water.     In   this   condi1ons   water   vapor   is   in   equilibrium   with   its   condensed   state   and   therefore   that   pressure   is   said   Satura7on  Pressure  PVS.     Leaving   the   liquid   water   and   entering   into   the   atmosphere   the   vapor   molecules  must  «compete»  with  the  pressure  exerted  by  the  other  gases.   The   vapor   molecules,   due   to   their   kine1c   energy,   exert   over   the   con1guous   bodies   a   macroscopic   pressure   propor1onal   to   the   number   and   to   the   force   of   the   collisions.   As   well   as   the   internal   energy,   also   vapor   pressure   depends  on  temperature.     Water  Vapor  Pressure  
  • 5. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     The   atmosphere,   a   mixture   of   dry   air   (i.e.:   permanent   gases   -­‐   such   as   N2,   O2,   Ar   -­‐   without   vapor)   and   vapor,   has   a   pressure   PATM  (around  1,033  bar  at  sea  level)  that  is   equal   to   the   sum   of   the   the   individual   pressure   of   the   several   gaseous   components.     According   to   the   gas   laws,   the   individual   pressure   of   any   gas   (called   also   par7al   pressure)  in  the  mixture    is    propor7onal    to   THE  ATMOSPHERE  IS  A  MIXTURE  OF  GASES   OVERALL  PRESSURE  =  101.325  Pa  @  SEA  LEVEL   NITROGEN   OXYGEN   ARGON   WATER  VAPOR   Of  course  the  maximum  quan1ty  is  got  when  the  vapor  par1al  pressure  equals   the  satura1on  pressure  PVS  ;  in  this  condi1on,  the  air  is  said  Saturated.     However,   differently   from   permanent   gases   (whose   rela1ve   percentage   is   stable)  water  vapor  concentra7on  varies  with  1me,  loca1on  and  weather.       its  volumetric  frac7on;  therefore  the  number  of  molecules  of  water  contained   in  the  air  is  propor1onal  to  the  vapor  par1al  pressure.       Vapor  in  the  Atmosphere  
  • 6. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     The  ra1o  between  the  actual  pressure  PV   and   the   satura1on   pressure   PVS   at   the   same   temperature   is   defined   rela7ve   humidity  RH:     RH  =  PV  /  PVS                    [%]                            (1)     The  Vapour  Pressure  Deficit,  or  VPD,  is   the  difference  between  the  actual  water   vapor   pressure   and   the   satura1on   pressure:   it   indicates   the   maximum   capability  by  the  air  to  absorb  addi1onal   vapor  at  that  temperature.         The    formula      closely      appoxima1ng    the   VAPOR  PRESSURE  OF  WATER  vs  TEMPERATURE  AND  RH   0   1000   2000   3000   4000   5000   6000   0   5   10   15   20   25   30   35   40   temperature  -­‐  °C   Vapor  pressure  -­‐  Pa   10%   25   PVS  =  3170   PV  =  1270   VAPOR  PRESSURE     DEFICIT   ATMOSPHERIC  PRESSURE  (101,325  Pa)   When  the  content  of  vapor  in  the  atmosphere  is  not  enough  for  satura7on,   also  the  vapor  pressure  PV  is    lower  than  the  saturated  pressure  PVS.   saturated  vapor  pressure  Pvs  vs.  temperature  T  [°C]  between  0°C  and  80°C  is:     PVS  =  exp  (23,5771  -­‐  4042,9/(235,57  +  T))            [Pa]                                      (2)   Psychrometric  Expressions    1/2  
  • 7. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     The  vapor  content  in  the  atmosphere  is  called  absolute  humidity  x,  expressed   as  mass  of  water  vapor  per  unit  mass  of  dry  air;  it  can  be  calculated  knowing   the  par1al  pressure  Pv  -­‐  func1on  of  temperature  -­‐  and  rela1ve  humidity:         x  =  0,622  *  PV/(PATM  –  PV)                      [kgv/kga]                                                    (3)     The   expression   (3)   shows   that,   at   a   certain   atmospheric   pressure,   absolute   humidity  x  is  func7on  exclusively  of  the  vapor  pressure  PV.     Another  important  parameter  of  humid  air  is  the  enthalpy  H,  i.e.  its  energy   thermal  content,  made  of  the  heat  contained  in  dry  air  and  the  internal  energy   of  vapor  molecules,  that  depends  on  temperature  and  on  absolute  humidity:        H  =  cpa  *  T  +  x  *  (r0  +  cpv  *  T)  =  1,005  *  T  +  x  *  (2501  +  1,9  *  T)          [kJ/kga]          (4)     where:     •  T  [°C]  =  temperature;     •  cpa,  cpv  [kJ/kg°C]=  specific  heat  of  dry  air  and  of  water  vapor;     •  r0  [kJ/kg]  =  latent  heat  of  water  at  0°C.       The  expressions  from  (1)  to  (4)  are  the  bases  of  psychrometric  chart,  i.e.  the   graph  of  the  thermodynamic  parameters  of  moist  air  at  a  constant  pressure.   Psychrometric  Expressions    2/2  
  • 8. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Water  liquid  molecules  require  an  heat  input  to  increase  their  internal  energy   in  order  to  pass  to  vapor.     This  heat  can  be  given  by  an  external  source  (i.e.:  by  the  sun,  by  electricity  or   by  burning  a  fuel)  as  it  happens  normally  during  winter  humidifica1on.       Alterna1vely,  the  evapora1on  heat  can  be  supplied  by  the  air  itself  with  no   external  input:  the  molecules  that  evaporate  absorb  heat  from  the  en1re  air-­‐ liquid-­‐vapor  system  which  then  undergoes  a  temperature  decrease.   This  process  is  therefore  defined  adiaba7c  (i.e.  without  transfer  of  heat)  and   isenthalpic  because  the  heat  content  of  air  being  humidified  does  not  change.     Just  for  the  same  reason  this  process  is  defined  adiaba7c  cooling.     In  an  adiaba1c  cooler  an  air  stream   is   circulated   over   an   extended   water  surface  with  which  it  comes   into  close  contact.   Within   the   cooler   the   air   flow   causes  the  evapora1on  of  water.   Adiaba7c  Cooling    1/2   water       adiaba1c  cooler       ADIABATIC  COOLER  SCHEME   cooled   humid  air   @  temp.  T2  <  T1     entering   warm  air   @  temp.    T1    
  • 9. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Isothermal  Humidifica1on     Adiaba1c  humidifica1on   Air  Hea1ng   Air  Cooling   Temperature   Enthalpy   Absolute  Humidity   Rela1ve  Humidity   0   5   10   15   20   25   30   0   5   10   15   20   25   30   35   40   30   15   10   5   0   25   20   20   100   70   80   90   60   30   40   50   DRY  BULB  TEMPERATURE  -­‐  °C   ABSOLUTE  HUMIDITY  –  g/kg   PATM  =  101.325  Pa   10%   Process   Trend   Psychrometric  Chart  and  Basic  Processes   ISENTHALPIC  LINES  
  • 10. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Due   to   the   difference   between   the   vapor   pressure   over   the   water   surface   and   the   par1al  vapor  pressure  of  unsaturated  air,  the   evapora1on  of  water  will  take  place.     The   lowest   temperature   theore1cally   aWainable   corresponds   to   the   intersec1on   between  the  isoenthalpic  line,  followed  along   the  process,  and  the  satura1on  curve:  this  is   represented   by   the   black   arrow   in   the   graphic.   Along  the  process  un1l  the  satura1on:   •  the   Vapor   Pressure   Deficit   decreases   down  to  zero;   •  the  rela1ve  humidity  arrives  to  100%;   •  the   cooling   effect,   due   to   evapora1on,   reaches  the  maximum  value.       RH    [%]   100%   60%   40%   80%   20%   PVS  –  PV  [Pa]     4   2   6   0       Qsp  [J/kg  of  air]     10   5   15   0   20   saturation   Vapor  pressure     deficit   Air  rela7ve     humidity   Cooling     effect   ON  GOING  EVAPORATIVE  COOLING  PROCESS           20,6   25   30   35   40   15   10   5   0   Vapor  par7al  pressure  -­‐  kPa     absolute  humidity  –  gv/kga       38   1     2     0     0,5     2,5     1,5     water       evapora1ve  cooler       38°C   20%  RH     20,6  °C   100%  RH     Adiaba7c  Cooling    2/2  
  • 11. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     However,   along   the   process,   the   temperature   and   the   vapor   pressure   differen1als  between  humid  air  and  water   sharply  decrease,  making  the  satura1on  of   leaving  air  hardly  achievable  in  prac1ce.     The   capacity   of   an   evapora1ve   cooler   to   approach   the   satura1on,   defined   as   Satura7on  Effec7veness  μe,  is:     μe  =  (T1  –  T2)/(T1  –  TWB)              [%]     DIRECT  SATURATION  EFFECTIVENESS   Dry  bulb  temp.  -­‐  °C   T1  T2  TWB   The   evapora1on   of   water   involves   a   simultaneous   transfer   of   heat   and   mass   (evapora1ng  molecules)  between  the  air  stream  and  the  liquid  surface.     •  The  heat  exchange  is  propor1onal  to  the  temperature  difference.   •  The   mass   exchange   (evapora1ng   water)   is   propor1onal   to   the   vapor   pressure  difference.   •  Their  rate  depend  linearly  on  the  interface  area  between  water  and  air.     In  direct  evapora1ve  coolers  μe  ranges  between  20-­‐30%  (typical  of  the   tabletop  equipment)  up  to  90%  and  more  for  large  high  performance  ducted   Direct  Satura7on  Effec7veness  
  • 12. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     The   adiaba1c   evapora1on   process   is   very   efficient   because,   where   prac1cable,  produces  a  cooling  effect  with  no  energy  consump7on.     An   evapora1ve   cooler   designed   for   air   condi1oning   purposes   reduces   the   processed  air  temperature  but  increases  its  humidity  content;  this  should  be   considered  in  order  to  keep  the  hygrothermal  room  condi1ons  within  the   limits  required  for  each  applica1on.   Therefore  room  air  condi1oning  by  means  of  an   evapora1ve  cooler  is  not  viable  just  recircula7ng   internal   air   because   the   indoor   humidity   would   soon  approach  the  satura1on  condi1on.     Instead,   it   requires   the   introduc7on   of   outside   air  to  which  obviously  must  correspond  an  equal   rate  of  exhaust  air.     Evapora1ve   cooling   equipment   can   be   direct   or   indirect.     40%  RH  80%  RH   100%  RH  100%  RH   YES   NO   Adiaba7c  Cooling  Requires  Air  Changes  
  • 13. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     GI   Total  air  flow  rate   Gvent   Min  fresh  air  flow   EC   Evapora1ve  cooler   CC   Cooling  coil   GO   Outside  air  flow   CD   Combined  dampers   PC   Pre-­‐hea1ng  coil   RC   Re-­‐hea1ng  coil   The   free   cooling   by   Direct   Evapora7ve   Cooling   (DEC)   is   got   cooling   (and   humidifying)   outdoor   air   and   introducing   it   straight   into   the   space:   this   is   therefore   viable   whenever   the   temperature   T2   of   the   outdoor   air   downstream  the  adiaba1c  cooler  is  lower  than  the  indoor  temperature  Tamb.   In  fact,  for  the  same  air  flow,  the  cooling  capacity  is  propor1onal  to  the  air   flow  rate  and  to  the  difference  (T2-­‐Tamb).   GI       GO       GI       CD   PC   EC   CC   RC   AHU  UNIT  WITH  DIRECT  ADIABATIC  COOLER  AND  MOTORIZED  DAMPERS  TO  ADJUST  THE  AIR  FLOW  RATES     T2Tamb Direct  Evapora7ve  Cooling   from   the   space   to   the   space   from   outdoor   to   outdoor  
  • 14. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     GI   Total  air  flow  rate   Gvent   Min  fresh  air  flow   EC   Evapora1ve  cooler   HU   Humidifier   GO   Outside  air  flow   α   Ra1o  GO/GE   HE   Heat  exchanger   CC   Cooling  coil   GE   External  air  flow   CD   Combined  dampers   PC   Pre-­‐hea1ng  coil   RC   Re-­‐hea1ng  coil   GO  (=  r  *  GE);  TO;  HO       GE;  TE;  HE           GI       CD   PC   HU   CC   RC   GI-­‐GE       HE       GI  ≥  GE  ≥  Gvent       AC       GO  ;  TC;  HA       GE  ;  TX;  HX   GO  ;  TA;  HA   GI       AHU  UNIT  WITH  INDIRECT  ADIABATIC    COOLER  AND  MOTORIZED  DAMPERS  TO  ADJUST  THE  AIR  FLOW  RATES     The   Indirect   Evapora7ve   Cooling   (IEC)   occurs   by   cooling   air   in   an   adiaba1c   humidifica1on  process,  and  then  in  turn  using  the  same  air  to  reduce  –  via  a   heat  exchanger  –  the  temperature  of  a  second  stream  of  air,  whose  moisture   content  remains  unchanged.   Indirect  Evapora7ve  Cooling  
  • 15. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Based  on  a  mass  transfer  process,  an  adiaba1c  cooler  should  have:   •  enough  air  velocity  to  create  a  sufficient  turbulence  and  the  removal  of   vapor  molecules  from  the  water  surface;   •  enough  interface  surface  between  cooled  air  and  evapora1ng  water.     There  are  two  basic  ways  to  expand  the  surface:   1)  by  using  a  solid  wet  media  with  an  extended  surface  that,  if  kept  wet,   act  as  a  vast  water-­‐air  interface  area;   2)  by  introducing  into  the  air  stream  water  in  the  form  of  minute  droplets   using  a  process  known  as  nebulisa7on,  pulverisa7on  or  atomisa7on.     Features  of  Most  Used  Adiaba7c  Coolers  
  • 16. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     In  these  adiaba1c  humidifiers  the  air  is  passed  through   weWed   pads,   i.e.:   honeycomb   structures   of   resin-­‐ impregnated   cellulose   or   glass   fiber   offering   a   wide   interface  area.     The  pads,  placed  ver1cally,  are  kept  wet  by  a  water  flow   distributed  on  their  upper  edge.   Wet  Media  Humidifiers    1/2   In   ducted   HVAC   systems   wet   media   humidifiers  are  generally  placed  inside  of  air   handling   units;   the   wet   pad   is   made   using   modules.   This   makes   possible   to   adapt   the   front   surface   and   the   depth   of   the   wet   media     according  to  the  available  space,  the  air  flow   rate,   the   efficiency,   the   allowed   pressure   loss.  
  • 17. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Only  part  of  the  water  drawn  from   a   boWom   tank   by   a   recircula1on   pump   and   distributed   onto   the   pads   evaporates   when   the   rest   is   recirculated.     The   evapora1on   process   increases   the   concentra1on   of   salts   which   may   build   up   on   the   surface,   forcing  to  clean  or  replace  the  pads   when  clogged.   Furthermore  they  should  be  periodically  controlled  because  the  presence  of  a   warm  water  recircula7on  poten7ally  promotes  a  risky  bacterial  growth.     Last  but  not  least,  the  air  side  pressure  drop  of  the  pads  requires  an  addi7onal   energy  consump7on  even  when  no  humidifica7on  is  needed.     Their   use,   widespread   for   the   limited   price,   should   be   carefully   evaluated   looking  also  at  the  opera1ng  costs,  some1mes  surprisingly  high.   Wet  Media  Humidifiers    2/2  
  • 18. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     These   devices   are   equipped   with   a   volumetric   pump   which   pressurizes   the  water  to  values  between  70  and   100   bar   and   delivers   it   to   small   nozzles   that   produce   a   fine   mist   (droplets   of   10-­‐15   micron)   easily   absorbed  by  air  stream    because    the     surface  offered  by  1  liter  of  water  atomized  at  15  μm  is    as  high  as  400    m2.     PUMPING  STATION   ATOMIZING  NOZZLE   High  Pressure  Atomising  Systems    1/2   The   distribu1on   piping   network   that   supports   and   supplies   the   nozzles   is   posi1oned  in  an  air  duct  or  placed  directly  into  the  environment  to  humidify.       NOZZLE  RACK   SUSPENDED  TYPE  NOZZLE  RACK  IN  AHU  SECTION  
  • 19. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     High  pressure  atomising  systems  may  reach  an  excellent  level  of  accuracy   (±  2%)  of  the  humidity  in  the  controlled  space  and  very  high  capaci1es   with  a  negligible  electric  consump1on  absorbed  by  the  pump  (<4  W  per   liter  of  sprayed  water).       Under  the  hygienic  aspect  they  are  not  cri1cal  because  do  not  promote   bacterial  growth;  infact:   §  in   the   case   of   direct   atomiza1on   into   the   environment,   the   sprayed   water  is  fully  absorbed  by  the  air;   §  in  ducted  systems  the  frac1on  not  evaporated  -­‐  usually  very  small  -­‐  is   drained  without  recircula1on.     The  use  of  demineralised  or  sweetened  water  is  recommended  to  prevent   clogging  of  the  nozzles.     High   pressure   atomising   systems   are   available   for   capacity   up   to   many   thousands  of  kg/h.   High  Pressure  Atomising  Systems    2/2  
  • 20. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Ultrasonic  Humidifiers   STAND  ALONE  UNIT   SMALL  SIZE     UNIT   DUCTED  TYPE  UNIT   Ultrasonic   humidifiers   provide   an   extra   fine   atomiza1on  of  water  (≈  3  μm)  by  means  of  the  high-­‐ frequency   vibra1on   (close   to   1,7   Mhz)   of   a   piezoelectric  element  (or  more  than  one,  in  parallel);   the  absorp1on  of  vapor  is  immediate  due  to  the  wide   interface  surface  (2000  m2  offered  by  1  liter  of  water   atomized  at  3  μm).       Due   to   size   and   cost   they   are   convenient   for   small   and   medium   installa1ons  (0,5  to  15  kg/h).     The  use  of  demineralised  water  is  highly  recommended.     Best  ultrasonic  humidifiers  reach  excep1onal  levels  of  precision   (±  1%)  in  the  en1re  range  of  their  rated  capacity  and,  thanks  to   the   high   efficiency   of   absorp1on,   they   are   suitable   for   the   distribu1on  of  the  produced  mist  directly  into  the  room  as  well   as  in  ducted  systems.      
  • 21. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     To  Conclude,  let  Us  Men7on  a   Few  Case  Studies  
  • 22. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Evapora7ve  Cooling:  Datacenter  Applica7on   The  need:  humidity  control  and  evapora1ve  cooling   A  company  has  a  big  data  center  in  Middlesbrough  (Newcastle-­‐  UK).  It  has  more  than  180  global  data  centers   and  IT  service  companies.   Data  hall   Atomizing  nozzles   Hot  exhaust  air   to  data  centre   Coniugated     dampers  
  • 23. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Internal  Views  
  • 24. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Evapora7ve  Cooling:  Air  Cooled   Heat  Exchangers   In  aircooled  heat  exchangers  (i.e.:  condensers,  radiators,  etc.)  the  intake   air  is  adiaba1cally  cooled  to  improve  the  performance  in  hoWest  periods.   Water   may   be   sprayed   in   excess   in   order   to   wet   the   finned   coil   so   promo1ng  a  further  evapora1on  during  air  hea1ng  along  the  exchanger.  
  • 25. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     COMPARATIVA ESTACIONES 4/09/06 0,00 10,00 20,00 30,00 40,00 50,00 60,00 70,00 80,00 90,00 12.30 13.00 13.30 14.00 14.30 15.00 15.30 16.00 16.30 17.00 17.30 18.00 18.30 19.00 19.30 20.00 20.30 21.00 21.30 22.00 22.30 23.00 23.30 HORA ºCY%HR Tª EXT. PEÑAG. Tª EXT. ILUST. Tª AMB. PEÑAG. Tª AMB. ILUST. Tª IMP. PEÑAG. Tª IMP. ILUST. HR EXT. PEÑAG. HR EXT. ILUST. HR AMB. PEÑAG. HR. AMB. ILUST. HR IMP. PEÑAG. HR IMP. ILUST. El ecpa S.L. Instalaciones y Control The   aim   of   this   solu1on   is   to   provide   more   comfort,   cooling   the   environment   using   water   as   a   “source   of   power”,   because   it’s   considerably  more  economic  than  tradi1onal  cooling  systems  (direct   expansion)  as  it  consumes  less  power.     Evapora7ve  Cooling:  Subway  Applica7on   Number  of  pla•orms:  2   Q   =   90,000   m3/h   for   each   pla•orm   (ven1la1on)   Outdoor  air  =  100%   Discharging  air  condi1ons:     27-­‐28°C/70-­‐80%  r.H.   Result:  In  the  period  15/july/2006  to  15  sept/2006,  the  temperature   in  this  sta1on  was  3.4°C  colder  than  in  other  comparable  sta1ons.   Peñagrande  subway  sta1on,  Madrid  
  • 26. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Need:  efficiency  improvement    of   a  new  gas  turbine  for  produc1on   of  electricity   Petrochemical  complex   With  23  plants,    they  operate  400,000  barrels  per   day  of  crude  oil,  produce  18.4  million  tons  per   annum  (mpta)  of  petroleum-­‐based  products  and  2.4   mpta  of  ethylene  and  propylene-­‐based  deriva1ves   Evapora7ve  Cooling:  Industrial  Applica7on   Technical  note:       Cooling  the  combus1on  air  ingested   by  the  turbine       –  even  by  a  few  degrees  –  can   increase  power  output  substan1ally.         This  because  cooled  air  is  denser   and  therefore  gives  the  turbine     a  higher  mass-­‐flow  rate  and   pressure  ra1o,  resul1ng  in  increased     turbine  output  and  efficiency  –  as   much  as  1  %  per  degree  Celsius.     Varia1on  of  the  performance  of  a  gas   turbine  vs.  air  intake  temperature  
  • 27. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     The  solu7on   Project  condi7ons:   Airflow  :  80.000  m3/h     From  43°C  and  20%  R.H.   Desired  25  °C  with  max  85%  R.H.   Total  Rack  Capacity  :  690  l/h   Turbine  Evapora7ve  Cooling  Diagram  
  • 28. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Humidifica7on  in  a  Music  Hall  in  Athens   The  needs     1)   Control  humidity  level  during  all  seasons,  ie..  instruments  made  of   wood  are  the  most  affected  and  come  into  contact  with  non-­‐wood   pieces,  string  instruments  (guitars,  violins,  etc.).   2)   Changes  in  humidity  cause  the  detune  problems  to  singers,  during   a  performance.  Room  environment  must  be  at  show1me  condi1ons   before  musicians  being  warming  up.   The  solu7ons     Music  hall:     4  –  adiaba1c  mul1zone  Master  sta1on   10  –  adiaba1c  mul1zone  Slave  sta1on   14  –  distribu1or  rack   14  –  drop  separators     Library:   2  –  adiaba1c  mul1zone  Master  sta1on   6  –  adiaba1c  mul1zone  Slave  sta1on   8  –  distribu1or  rack   8  –  drop  separators   Greek  Na1onal  Opera,  Athens  
  • 29. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     CAR  FACTORY       Humidifica1on  in  most  automo1ve  paint  booths   has   tradi1onally   been   accomplished   by   water   spray   coils   or   wet-­‐media   located   in   the   air   houses  serving  the  paint  booths.   The  needs     Desired  stable  paint  booth  condi1ons  at  65  to   75°F  &  65  to  75%rH.     The  pain1ng  booths  are  supplied  with   permanently  condi1oned  air  by  a  ducted   system.   Humidifica7on  in  Water-­‐Borne  Pain7ng  Booths   The  results:  the  system  has  operated  with  a   precision  previously  unknown  in  this  industry,   achieving   set   point   in   10   minutes   from   cold   startup.   From   the   actual   performance   graph,   from   a   cold  start,  the  system  comes  into  specifica1on   within  10    minutes  and  then  maintains  ±1°F   and  ±2%rH.     The  old,  simple  cardboard  pads  will  no  longer   provide   the   precision   and   reliability   demanded.  
  • 30. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Humidifica7on  in  a  Museum  in  Venice   The  need   Temperature  and  Humidity  control  inside  the  various  rooms  with  1ght  Temperature   and  Humidity  set  point  range  (24°C  Temperature  –  50%  rH  with  ±  5%  tolerance).     The  installed  system   It   was   chosen   a   Direct   Expansion   Units   (Mul1func1on   air/water   cooled   units   for   climate   control   +   Fan   Coils)   with   its   regula1on   system   for   temperature   control,   temperature  and  Humidity  values  recording  and  remote  management  via  Internet   access.   Due   to   historical   architecture   of   the   building,   it   was   not   allowed   the   installa1on  of  water  piping  for  hydronic  systems.   Technical  Solu7on:  Air/Water  Units  –  Fan  Coils  –  Ultrasonic  Humidifiers   AG150A fan-coil Bus M-Net fan-coil gatew ay Ethernet (cross cable) fan-coil BUS SUPERVISION BUSpLAN BUS GATEWAY BUS HUMIDIFIERS RS485 bus GATEWAY RS485 bus pLAN RS485 bus HUMIDIFIERS RS485 bus SUPERVISION Results   •  Reduced  energy  requirements:  60W  per  litre   of  spray  per  hour,  corresponding  to  about  7%   of  the  energy  consump1on  of  a  tradi1onal   humidifier.   •  Use  of  demineralized  water  eliminates  the   problem  of  bacteria  improving  the  air  quality.   •  The   adiaba7c   humidifica7on   process   decreases   the   temperature   of   the   air   in   summer7me,   thus   reducing   the   ac7vity   of   the  compressors  and  saving  energy.   •  Extremely  fine  droplet  spray:  the  water  is   finely  sprayed  into  extremely  small  droplets   (few  microns)  easily  and  quickly  absorbed  by   the  air.    
  • 31. EinB2016  –  5th  Interna1onal  Conference  “ENERGY  in  BUILDINGS  2016”     Luigi  Nalini,  Speaker   luigi.nalini@carel.com