This document describes an industrial automation and security system based on GSM. It uses an 8051 microcontroller, GSM modem, LCD display, fire detector, IR transmitter and receiver. The system allows remote operation and monitoring of industrial equipment via SMS commands to the GSM modem. It also provides security features like fire detection and door access control using infrared sensors. The system aims to reduce production costs through automation while improving security.
1. “INDUSTRIAL AUTOMATION AND SECURITY
SYSTEM BASED ON GSM”
Prepared By
Group No : 12
Rohitkumar R. Bhesaniya(090370111005)
Ankitkumar R. Patel (090370111125)
Lubna A. Ansari (090370111028)
Internal Guide External Guide
Prof. Roma K. Patel Mr. Nilesh Ravaliya
Assistance Professor Sr. Engineer
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PARUL INSTITUTE OF ENGINEERING AND TECHNOLOGY
2. Company Profile
Company Name: ACCESS COMPUTECH PVT. LTD.
Contact Person: Mr. Ketan Upadhyay,
Managing Director
It was Founded in August 1994 with the aim of providing Customised and
Innovative Solutions for Personalised Identification Systems by using friendly
and reliable technology.
Manufacturing Items:
Sentinel Finger, Sentinel Proximity, Sentinel Bar Code, AT-5200, Vigil,
Alert, Turnstiles, Id Cards.
Valued customers:
TATA STEEL, BHEL, ABB, ALSTOM, IOCL, NMDC, BEL, RIL, ELECON Group,
GSRTC, ASHIMA, ATUL, AMUL, Ord Fac Board, GRASIM, HINDALCO.
3. Problem Summary
In today’s world we face many problems related to security
and automation.
An industry using man power to complete it’s task leads to
increase production cost and more requirement of man
power.
Hence automation is the only solution since this will
decrease cost, man power, floor spacing.
Another problem is of security.
In the day-to-day life there comes various situations in which
security is being challenged.
The need for developing an error free and cheap security
access control system is greatly in demand.
Hence our project “Industrial Automation and Security
System based on GSM” is a reasonable solution in terms of
failed security and automation.
4. AUTOMATION
Automation is the use of machines, control systems and
information technologies to optimize productivity in the
production of goods and delivery of services.
The correct incentive for applying automation is to increase
productivity, quality beyond that possible human labour
levels so as to realize economies of scale and predictable
quality levels.
Automation plays an increasingly important role in the world
economy and daily experience.
• Few advantages of Automation:
Increased productivity
Improved quality
Improved consistency of processes and products.
5. SECURITY SYSTEM
In today’s world security is the only thing which an
individual needs either of his house or of his industry.
Security systems fulfil this need.
There are various types of security systems.
Few are:
• Internet security system
• Video security system
• Acoustic sensors
• Wireless security system
10. Why we use Microcontroller?
A system designer using a general-purpose
microprocessor such as the Pentium or the 68040 must
add RAM, ROM, I/O ports, and timers externally to
make them functional.
The addition of external RAM, ROM, and I/O ports
makes these systems bulkier and much more expensive.
They have the advantage of versatility such that the
designer can decide on the amount of RAM, ROM and
I/O ports needed to fit the task at hand.
This is not the case with Microcontrollers.
11. A Microcontroller has a CPU (a microprocessor) in
addition to a fixed amount of RAM, ROM, I/O ports, and a
timer all on a single chip.
In other words, the processor, the RAM, ROM, I/O ports
and the timer are all embedded together on one chip.
Therefore, the designer cannot add any external memory,
I/O ports, or timer to it.
The fixed amount of on-chip ROM, RAM, and number of
I/O ports in Microcontrollers makes them ideal for many
applications in which cost and space are critical.
12. Why we use Microcontroller for
Embedded System
Microcontrollers are widely used in Embedded Systems
products.
An embedded product uses the microprocessor or
microcontroller to do one task only.
A printer is an example of embedded system since the
processor inside it performs one task only namely getting
the data and printing it .Contrast this with Pentium based
PC.
A PC can be used for any number of applications such as
word processor, print server, bank teller terminal,
videogame player; network server or internet terminal.
Software for variety of applications can be loaded and run.
13. GSM Modem
Every system is automated in order to face new challenges
in the present day situations.
Automated systems have less manual operations, so that
the flexibility, reliabilities are high and accurate.
Probably the most useful thing to know about the global
system for mobile communication is that it is an
international standard. If you travel in parts of world,
GSM is only type of cellular service available.
Instead of analog services, GSM was developed as a digital
system using TDMA technology.
14. Combinations of both systems
With the combinations of this project of Automation &
Security System we are developing model of industries
which consists of GSM as well as Infrared system.
By means of automation system we are operating loads it
may be of lighting or motorized.
By means of specified SMS we can operate door of
prohibited areas so that no any other person can able to
enter in that.
15. As a security system we can protect from Fire/Smoke.
Infrared signals transmitting from one end of door and
receiving at other side.
If anybody come across this signals then alarm
activated.
16. Advantages
Reduce Production Cost - A quick return on investment
outweighs the initial setup costs. All of the following
automation advantages reduce production cost.
Decrease in Part Cycle Time - A lean manufacturing line is
crucial for increasing efficiency. Automation system can work
longer and faster which increase production rate.
17. Better Floor Space Utilization - By decreasing a footprint of a
work area by automating parts of our production line, we can
utilize the floor space for other operations and make the
process flow more efficient.
Improved Quality and Reliability- Automation is precise and
repeatable. It ensures the product is manufactured with same
specifications and process every time. Repairs are few and far
behind.
18. Applications
Industry based security system
Furnace temperature control
GSM based electricity control
Any types of door control system
19. Expected Outcomes
Replacing human operators in tasks that involve hard physical
or monotonous work.
Replacing humans in tasks that should be done in dangerous
environments. Egs.: fire, space, volcanoes, nuclear facilities,
underwater etc.
Making tasks that are beyond the human capabilities such as
handling too heavy loads, too large objects, too hot or too cold
substances or the requirement to make things too fast or too
slow.
20. Economy improvement: Sometimes and some kinds of
automation implies improves in economy of enterprises,
society or most of humankind.
For example, when an enterprise that has invested in
automation technology recovers its investment.
When a state or country increases its income due to
automation like Germany or Japan in the 20th Century or
when the humankind can use the internet which in turn
use satellites and other automated engines.
21. MONTH WEEK WORK
1st week Define the project
August 2nd week Discuss on project with internal and external guide.
3rd week Study about possible solution on project.
4th week Study of power supply and basic concept of
project.
1st week Study of KEIL software.
September 2nd week Collect the component of project.
3rd week Programming on Microcontroller
4th week Programming on Microcontroller
1st week Programming on Microcontroller.
October 2nd week Programming on Microcontroller.
3rd week Make a report about project.
4th week Make a report about project.
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22. Conclusion
Thus by using this project, authorized person of any
company avoid the problem of security and get better
safety than other systems and remove the manual
working system in their own industry as well as get better
safety in their important data.