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Confidential0
Power –One
Lean six-Sigma path
Marco Monini - May 9th 2013
Confidential1
Company at a glance
• Power-One Inc. Headquarters located in Camarillo, California
• Over 3,700 employees world-wide, US$ 1.02 Billion turnover in 2012
• Listed on NASDAQ under the ticker symbol PWER
• Structured into two separate Strategic Business Units:
– Renewable Energy Solutions Business Unit (74%)
Design and manufacturing of inverters for photovoltaic and wind applications
– Power Solutions Business Unit (26%)
Design and manufacturing of power conversion products for computer and office
applications, network and telecom solutions, industrial markets and custom
applications
• Sales offices, manufacturing and R&D operations in EMEA, APAC and
the Americas
Confidential2
RE Areas of Coverage
Germany
Sales & Service Center
France
Sales & Service Center
Greece
Sales & Service Center
Spain
Sales & Service Center
UEA
Sales & Service Center
India
Sales & Service Center
Australia
Sales & Service Center
USA - Boston
Sales & Service Center
USA – San Jose
Sales & Service Center
Canada
RE Manufacturing
Sales & Service Center
USA - Phoenix
RE Manufacturing
Sales & Service Center
USA - Camarillo
Headquarter
UK
Sales & Service Center
China - Shenzhen
RE Manufacturing
Sales & Service Center
China -Hong Kong
Sales & Service Center
China - Shanghai
Sales & Service Center
Italy
RE Manufacturing
Sales & Service Center
Japan
Sales & Service Center
Confidential3
RE Product Portfolio
STRING
< 30 kW
CENTRAL
50 kW – 1MW
TURNKEY SOLUTIONS
440 kW – 1320 kW
Confidential4
RE Power One Business Evolution
Historical Market Share
Maintain
Tech.
Leadership
Increase
Service
Activity
Strengthen
Customers
Loyalty
GAIN
MARKET
SHARE
Year MW Shipped WW Market Share WW Ranking
2008 246 4% 9
2009 532 7% 4
2010 2560 12% 2
2011 3063 13% 2
2012 3670 15% 2
Plans to grow
PAST
PRESENT
&
FUTURE
Confidential5
Arco SpA
- VNO 30 people
- Strategic location
- Part of the Italian
Industrial boom
- Electromechanical
Plessey-Arco
- English Holding
- VNO 650 people
- Local supply chain
- Diversification
- Electromechanical
- Semiconductors
- Revenue 85Mil$/y
Power-One
- US Corporation
- Renewable Division
- VNO up to 604 heads
- PV e Wind Inverters
- VNO All functions
present in the plant
- Massive growth in all
PV markets like Italy,
Germany, Australia,
Spain, France..
- Leader into the
market
- High developed Local
supply chain on RE
- Revenue 730Mil$/y
(2010)
Magnetek
- US Corporation
- PEG, Dept. 1800
heads
- VNO up to 950 heads
- Custom Power-Supply
- High Tech Know-How
- IT, automotive, TLC,
home appliance
lighting
- Deep focused on
energy saving products
- De-localization in
Hungary
- Revenue 110Mil$/y
1969 1972 1991 2006
Power-One VNO: the history
Confidential6 Confidential6
Lean Six-Sigma tools Integration
Confidential7 Confidential7
7
Value stream
mapping and
Implementation
2009 - 2010
Value stream
mapping and
Implementation
2009 - 2010
Process
improvement
Tools
2011
Process
improvement
Tools
2011
People
Involvement
2011
Continuous
process
People
Involvement
2011
Continuous
process
Management
orientation
Improvement
focus
Technical tools
short/medium term
results
People
development
focus
Single
process
Value
stream
Power-One
April 2009
Lean
learning
organization
Lean
learning
organization
Short/Medium
term goal
Long term
goal
TPS
Toyota Production
System
RE Power-One Lean path
Confidential8 Confidential8
Year Path Projects Certifications Status
2009 Start-up Pilot project ( DPPM reduction) 1 Green Belt Closed
2010
Training/Metodology
extension
7 trained people + 2 GB Projects
(MRB reduction + SMT Area)
- Closed
2011 Skills grown
Black Belt training
+ GB Project (RMA material recovery)
1 Black Belt Closed
2012
Methodology
consolidation
7 Initiatives in Service dept. - Closed
2012
Methodology
extension
2 GB Projects
(FPY improvement + RMA alert efficiency)
+ 2 Green Belt Closed
2013
Methodology
consolidation
1 BB + 1 GB Project
(Infant Mortality + Accrual modeling)
- Open
2013
Methodology
extension
7 GB training + 7 projects + 7 Green Belt Open
2013
Methodology
extension
9 trained people + 7 projects 9 Yellow Belt Open
2014 Future
Future GB certification for all QE and ME
employes
RE Power-One Six-Sigma path

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Power One - Marco Monini, Lean six-Sigma path

  • 1. Confidential0 Power –One Lean six-Sigma path Marco Monini - May 9th 2013
  • 2. Confidential1 Company at a glance • Power-One Inc. Headquarters located in Camarillo, California • Over 3,700 employees world-wide, US$ 1.02 Billion turnover in 2012 • Listed on NASDAQ under the ticker symbol PWER • Structured into two separate Strategic Business Units: – Renewable Energy Solutions Business Unit (74%) Design and manufacturing of inverters for photovoltaic and wind applications – Power Solutions Business Unit (26%) Design and manufacturing of power conversion products for computer and office applications, network and telecom solutions, industrial markets and custom applications • Sales offices, manufacturing and R&D operations in EMEA, APAC and the Americas
  • 3. Confidential2 RE Areas of Coverage Germany Sales & Service Center France Sales & Service Center Greece Sales & Service Center Spain Sales & Service Center UEA Sales & Service Center India Sales & Service Center Australia Sales & Service Center USA - Boston Sales & Service Center USA – San Jose Sales & Service Center Canada RE Manufacturing Sales & Service Center USA - Phoenix RE Manufacturing Sales & Service Center USA - Camarillo Headquarter UK Sales & Service Center China - Shenzhen RE Manufacturing Sales & Service Center China -Hong Kong Sales & Service Center China - Shanghai Sales & Service Center Italy RE Manufacturing Sales & Service Center Japan Sales & Service Center
  • 4. Confidential3 RE Product Portfolio STRING < 30 kW CENTRAL 50 kW – 1MW TURNKEY SOLUTIONS 440 kW – 1320 kW
  • 5. Confidential4 RE Power One Business Evolution Historical Market Share Maintain Tech. Leadership Increase Service Activity Strengthen Customers Loyalty GAIN MARKET SHARE Year MW Shipped WW Market Share WW Ranking 2008 246 4% 9 2009 532 7% 4 2010 2560 12% 2 2011 3063 13% 2 2012 3670 15% 2 Plans to grow PAST PRESENT & FUTURE
  • 6. Confidential5 Arco SpA - VNO 30 people - Strategic location - Part of the Italian Industrial boom - Electromechanical Plessey-Arco - English Holding - VNO 650 people - Local supply chain - Diversification - Electromechanical - Semiconductors - Revenue 85Mil$/y Power-One - US Corporation - Renewable Division - VNO up to 604 heads - PV e Wind Inverters - VNO All functions present in the plant - Massive growth in all PV markets like Italy, Germany, Australia, Spain, France.. - Leader into the market - High developed Local supply chain on RE - Revenue 730Mil$/y (2010) Magnetek - US Corporation - PEG, Dept. 1800 heads - VNO up to 950 heads - Custom Power-Supply - High Tech Know-How - IT, automotive, TLC, home appliance lighting - Deep focused on energy saving products - De-localization in Hungary - Revenue 110Mil$/y 1969 1972 1991 2006 Power-One VNO: the history
  • 8. Confidential7 Confidential7 7 Value stream mapping and Implementation 2009 - 2010 Value stream mapping and Implementation 2009 - 2010 Process improvement Tools 2011 Process improvement Tools 2011 People Involvement 2011 Continuous process People Involvement 2011 Continuous process Management orientation Improvement focus Technical tools short/medium term results People development focus Single process Value stream Power-One April 2009 Lean learning organization Lean learning organization Short/Medium term goal Long term goal TPS Toyota Production System RE Power-One Lean path
  • 9. Confidential8 Confidential8 Year Path Projects Certifications Status 2009 Start-up Pilot project ( DPPM reduction) 1 Green Belt Closed 2010 Training/Metodology extension 7 trained people + 2 GB Projects (MRB reduction + SMT Area) - Closed 2011 Skills grown Black Belt training + GB Project (RMA material recovery) 1 Black Belt Closed 2012 Methodology consolidation 7 Initiatives in Service dept. - Closed 2012 Methodology extension 2 GB Projects (FPY improvement + RMA alert efficiency) + 2 Green Belt Closed 2013 Methodology consolidation 1 BB + 1 GB Project (Infant Mortality + Accrual modeling) - Open 2013 Methodology extension 7 GB training + 7 projects + 7 Green Belt Open 2013 Methodology extension 9 trained people + 7 projects 9 Yellow Belt Open 2014 Future Future GB certification for all QE and ME employes RE Power-One Six-Sigma path