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Andy Smith EPA project
April 2019
Next
Andy Smith EPA Project
Project name: Structures Improvements
Project Methodology: DMAIC 6 Sigma
Next
Andy Smith EPA Project
Structures Improvements
DMAIC Methodology
Define
Measure
AnalyseImprove
Control
Summary
Andy Smith EPA Project
Structures Improvements
Define phase
Purpose:
To have the team and it's sponsor reach
agreement on the scope, goals, financial and
performance targets for the project
Examples of good project deliverables:
A project charter including Problem Statement,
business impact, goals, scope, timeline and
defined team
Documentation detailing Customers who are
effected by this project
High Level process maps
Next
Andy Smith EPA Project
Structures Improvements
Define phase
Evidence of Tools utilised in the Define phase:
SIPOC
Minutes of meetings
Problem Statement (including redefinition)
Gant Chart
Project Charter
Andy Smith EPA Project
Structures Improvements
Define phase
Minutes to Structures Improvement Meetings:
Kick Off meeting minutes
May 2018 meeting minutes
June 2018 meeting minutes
September 2018 meeting minutes
November 2018 meeting minutes
Back
Andy Smith EPA Project
Structures Improvements
Define phase
Initial Problem Statement: Structures are not consistently
applying all relevant Health & Safety procedures to their
engineering projects and are not storing all significant project
documentation into Workspace inline with the companies Quality
manual – ISO9001.
These practices need to be measurably improved.
Revised Problem Statement: Structures are not consistently
applying all relevant Health & Safety procedures to their
engineering projects and are not storing all significant project
documentation into Workspace inline with the companies Quality
manual – ISO9001.
A training plan needs to be implemented to ensure consistent use
of Workspace and Health & Safety application to all Structures
projects.
Back
Andy Smith EPA Project
Structures Improvements
Measure Phase
Purpose:
To thoroughly understand the state of the
process and collect reliable data to help expose
underlying causes of problems
Examples of good project deliverables:
Collecting data the represents the process, base
line of the current process, process flow
diagrams and to identify anything that could be
addresses quickly – “quick wins”
Next
Andy Smith EPA Project
Structures Improvements
Measure Phase
Evidence of Tools utilised in the Analyse phase:
Data collection from Preliminary project audit
Agreed list of input and output critical project
documentation
Example of audit sheet utilised for data
collection
Andy Smith EPA Project
Structures Improvements
Measure Phase
Critical project documents agreed:
Designer Risk Assessment: should be stored in
Health & Safety
Method Statements: should be stored in Health
& Safety
Design Completion Statement: - should be
stored in Contract Documents
Schedule of Services - should be stored in Fees
and Appointments - Contract Documents
Invoice Submission Form - should be stored in
Fees and Appointments – Invoice Submission
Forms
Back
Andy Smith EPA Project
Structures Improvements
Analyse Phase
Purpose:
To analyse all collected data from the Measure
phase to pinpoint and verify causes affecting the
key inputs and outputs – “critical to’s”
Examples of good project deliverables:
List of potential causes considered in the
analysis, data charts showing link between
targeted inputs and the critical outputs, route
cause analysis, updated project charter
Next
Andy Smith EPA Project
Structures Improvements
Analyse Phase
Evidence of Tools utilised in the Analyse phase:
Updated project charter
Agree changes to critical documents
Causes of poor quality identified:
• poor or no Workspace training
• little or no understanding of legal obligations
• Inconsistent application of project documentation
controls
• Little or no understanding of quality processes
• No quality control measures were in place
The “as is” position was worse than originally thought.
Andy Smith EPA Project
Structures Improvements
Improve Phase
Purpose:
Learn from the Analyse phase, to generate
solutions and execute a full scale implementation
plan
Examples of good project deliverables:
Identification of a “to be” process, robust and
tested solutions and a process that is stable,
predictable and meets the sponsors
requirements
Next
Andy Smith EPA Project
Structures Improvements
Improve Phase
Evidence of Tools utilised in the Improve phase:
Iterations od auditing documentation
Development/Improvement Plan:
Introduction to Workspace training
Designers Risk Assessment template
Risk Rating Matrix
Risk Assessment Hierarchy
Dynamic Risk Assessment
HSE Risk Assessment
Safety Media Training
Lone Working
5 Steps to Risk Assessment
Training Matrix dashboard
Andy Smith EPA Project
Structures Improvements
Control Phase
Purpose:
To complete all project work and hand off the
improved process to the process owner.
Examples of good project deliverables:
Documented plan to transition improved process
back to owner, shared data collection with
process owner, Training plans, instructions,
training documentation and system for ongoing
monitoring of the process
Next
Andy Smith EPA Project
Structures Improvements
Control Phase
Evidence of Tools utilised in the Define phase:
New Project Auditing Templates
Auditing Log
Non-Conformance reporting
Conformance meetings – Plan and Actions
Reinforcement via Appraisal process
Back
Project Summary
• Rodgers Leask Ltd identified that they wanted to make a significant
business change to the way the engineering departments operated and
for this to have a Quality and Financial benefit to the business
• Andy Smith undertook a project to identify and deliver this change, this
project became his apprenticeship project which has been presented as
part of the EPA process today
• The engineering departments have already changed their processes and
identified best practice is being shared across departments
• Health and Safety have been significantly improved, the risk of future
claims have been significantly mitigated, Workspace is now a tool we can
be proud of and we are in a better position to enter into negotiations to
reduce our PI insurance even further
• The goals of the project have more than been delivered and
expectations for my next project have been raised significantly.
Andy Smith EPA project presentation 4/16/2019 17
Define
Measure
AnalyseImprove
Control

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EPA Project - Andy Smith

  • 1. Andy Smith EPA project April 2019 Next
  • 2. Andy Smith EPA Project Project name: Structures Improvements Project Methodology: DMAIC 6 Sigma Next
  • 3. Andy Smith EPA Project Structures Improvements DMAIC Methodology Define Measure AnalyseImprove Control Summary
  • 4. Andy Smith EPA Project Structures Improvements Define phase Purpose: To have the team and it's sponsor reach agreement on the scope, goals, financial and performance targets for the project Examples of good project deliverables: A project charter including Problem Statement, business impact, goals, scope, timeline and defined team Documentation detailing Customers who are effected by this project High Level process maps Next
  • 5. Andy Smith EPA Project Structures Improvements Define phase Evidence of Tools utilised in the Define phase: SIPOC Minutes of meetings Problem Statement (including redefinition) Gant Chart Project Charter
  • 6. Andy Smith EPA Project Structures Improvements Define phase Minutes to Structures Improvement Meetings: Kick Off meeting minutes May 2018 meeting minutes June 2018 meeting minutes September 2018 meeting minutes November 2018 meeting minutes Back
  • 7. Andy Smith EPA Project Structures Improvements Define phase Initial Problem Statement: Structures are not consistently applying all relevant Health & Safety procedures to their engineering projects and are not storing all significant project documentation into Workspace inline with the companies Quality manual – ISO9001. These practices need to be measurably improved. Revised Problem Statement: Structures are not consistently applying all relevant Health & Safety procedures to their engineering projects and are not storing all significant project documentation into Workspace inline with the companies Quality manual – ISO9001. A training plan needs to be implemented to ensure consistent use of Workspace and Health & Safety application to all Structures projects. Back
  • 8. Andy Smith EPA Project Structures Improvements Measure Phase Purpose: To thoroughly understand the state of the process and collect reliable data to help expose underlying causes of problems Examples of good project deliverables: Collecting data the represents the process, base line of the current process, process flow diagrams and to identify anything that could be addresses quickly – “quick wins” Next
  • 9. Andy Smith EPA Project Structures Improvements Measure Phase Evidence of Tools utilised in the Analyse phase: Data collection from Preliminary project audit Agreed list of input and output critical project documentation Example of audit sheet utilised for data collection
  • 10. Andy Smith EPA Project Structures Improvements Measure Phase Critical project documents agreed: Designer Risk Assessment: should be stored in Health & Safety Method Statements: should be stored in Health & Safety Design Completion Statement: - should be stored in Contract Documents Schedule of Services - should be stored in Fees and Appointments - Contract Documents Invoice Submission Form - should be stored in Fees and Appointments – Invoice Submission Forms Back
  • 11. Andy Smith EPA Project Structures Improvements Analyse Phase Purpose: To analyse all collected data from the Measure phase to pinpoint and verify causes affecting the key inputs and outputs – “critical to’s” Examples of good project deliverables: List of potential causes considered in the analysis, data charts showing link between targeted inputs and the critical outputs, route cause analysis, updated project charter Next
  • 12. Andy Smith EPA Project Structures Improvements Analyse Phase Evidence of Tools utilised in the Analyse phase: Updated project charter Agree changes to critical documents Causes of poor quality identified: • poor or no Workspace training • little or no understanding of legal obligations • Inconsistent application of project documentation controls • Little or no understanding of quality processes • No quality control measures were in place The “as is” position was worse than originally thought.
  • 13. Andy Smith EPA Project Structures Improvements Improve Phase Purpose: Learn from the Analyse phase, to generate solutions and execute a full scale implementation plan Examples of good project deliverables: Identification of a “to be” process, robust and tested solutions and a process that is stable, predictable and meets the sponsors requirements Next
  • 14. Andy Smith EPA Project Structures Improvements Improve Phase Evidence of Tools utilised in the Improve phase: Iterations od auditing documentation Development/Improvement Plan: Introduction to Workspace training Designers Risk Assessment template Risk Rating Matrix Risk Assessment Hierarchy Dynamic Risk Assessment HSE Risk Assessment Safety Media Training Lone Working 5 Steps to Risk Assessment Training Matrix dashboard
  • 15. Andy Smith EPA Project Structures Improvements Control Phase Purpose: To complete all project work and hand off the improved process to the process owner. Examples of good project deliverables: Documented plan to transition improved process back to owner, shared data collection with process owner, Training plans, instructions, training documentation and system for ongoing monitoring of the process Next
  • 16. Andy Smith EPA Project Structures Improvements Control Phase Evidence of Tools utilised in the Define phase: New Project Auditing Templates Auditing Log Non-Conformance reporting Conformance meetings – Plan and Actions Reinforcement via Appraisal process Back
  • 17. Project Summary • Rodgers Leask Ltd identified that they wanted to make a significant business change to the way the engineering departments operated and for this to have a Quality and Financial benefit to the business • Andy Smith undertook a project to identify and deliver this change, this project became his apprenticeship project which has been presented as part of the EPA process today • The engineering departments have already changed their processes and identified best practice is being shared across departments • Health and Safety have been significantly improved, the risk of future claims have been significantly mitigated, Workspace is now a tool we can be proud of and we are in a better position to enter into negotiations to reduce our PI insurance even further • The goals of the project have more than been delivered and expectations for my next project have been raised significantly. Andy Smith EPA project presentation 4/16/2019 17 Define Measure AnalyseImprove Control

Hinweis der Redaktion

  1. Read the summary as is. Thank you all for taking the time to listen to me today and I hope you found the presentation informative. That is the end of todays presentation so its thank you and goodbye from me.