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Inspection& Test Quality Control Quality Assurance
Quality
Capability
Roadmap
What
How
When
Why
Incoming
Inspection
A items
Form+Fit
Inline
Inspection
Assembly
Form+Fit
Test
Product
Function
Incoming
Inspection +FAI
A items
Form+Fit
Inline
Inspection
Assembly
Form+Fit
Quality Control
Product
Form+Fit+
Function
Supplier +
Incoming
Inspection
A +b* Items
Form+Fit+Function
Form+Fit (As
needed/Sampling)
Assembly + Inline
Inspection
Assembly Form + Fit
Form+Fit (As
needed/Sampling)
Quality Control
Product
Form+Fit+Function
• Distributed approach
• Multiple Owners
• Reactive
• Event driven
• Centralized approach
• Single Owner
• Corrective (RCA)
• Measurement driven
• Quality at Source
• Quality in design
• SQA program (shared benefits)
• Inspection as an exception
• Assembly team accountability
• Preventive
• Statistics and Metrics Driven
• 1 – 10 Mods per year
• Early Stage Company
• Product trials
• Market Entry
• >10 to 100 Mods per year
• Mid Stage (Stable) Company
• Product defined
• Sustain Market
Maturity
• 100+ Mods per year
• Mature Company
• Rapid product evolution
• Grow Market
• Construction model
• Quick Start
• Minimal process
• Follow the leader (individuals)
• Manufacturing model
• Process driven
• Establish Brand & reputation
• Repeatable process
• World-class Manufacturing
• Best in class
• Scalability
• Market leader
Paradigm Shift

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Quality capability roadmap

  • 1. Inspection& Test Quality Control Quality Assurance Quality Capability Roadmap What How When Why Incoming Inspection A items Form+Fit Inline Inspection Assembly Form+Fit Test Product Function Incoming Inspection +FAI A items Form+Fit Inline Inspection Assembly Form+Fit Quality Control Product Form+Fit+ Function Supplier + Incoming Inspection A +b* Items Form+Fit+Function Form+Fit (As needed/Sampling) Assembly + Inline Inspection Assembly Form + Fit Form+Fit (As needed/Sampling) Quality Control Product Form+Fit+Function • Distributed approach • Multiple Owners • Reactive • Event driven • Centralized approach • Single Owner • Corrective (RCA) • Measurement driven • Quality at Source • Quality in design • SQA program (shared benefits) • Inspection as an exception • Assembly team accountability • Preventive • Statistics and Metrics Driven • 1 – 10 Mods per year • Early Stage Company • Product trials • Market Entry • >10 to 100 Mods per year • Mid Stage (Stable) Company • Product defined • Sustain Market Maturity • 100+ Mods per year • Mature Company • Rapid product evolution • Grow Market • Construction model • Quick Start • Minimal process • Follow the leader (individuals) • Manufacturing model • Process driven • Establish Brand & reputation • Repeatable process • World-class Manufacturing • Best in class • Scalability • Market leader Paradigm Shift