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Development of an improved parboiling
technology for small to medium-scale rice
processors in sub-Saharan Africa
S.A. Ndindeng*, J.T. Manful, N. Woin et al,
S.Ndindeng@cgiar.org
The problem with rice in SSA is not
only the quantity but also the quality

• Rice is fast becoming a global staple and its demand is on the
rise especially in Sub Saharan African (SSA) countries.
• The quantity produced is far smaller than what is consumed
• Also the quality of locally produced rice does not satisfy the
needs of urban consumers
• Postharvest losses (quantitative and qualitative) in rice in
most SAA countries has been attributed to poor postharvest
practices and utilization of inappropriate equipment.
• postharvest losses reduction leads to 15–20% increase in rice
Proper parboiling can upgrade the
quality of locally produced rice
• Locally produced rice has a high proportion of broken fractions, is of mixed
varieties and contains impurities.

• Proper parboiling reduce grain breakages, impurities and improves on the
nutritional quality of milled rice.
Parboiling is common in SSA countries like
Cameroon, Nigeria, Ghana and Benin but
the parboiling procedure and vessel used
does not consistently result in high quality
parboiled milled rice.
In addition the stove results in high energy
loss and exposes the processors to heat
burns.

Traditional parboiling
Methodology
• Constructed a parboiling vessel and stove in
partnership with Taless-Seimef and MIPROMALO
respectively for small to medium scale (10 - 1000 kg
per day).
• Determined the optimum soaking
temperature, steaming time, drying and milling
conditions.
• Compared the outputs of the improved technology
(quality of rice produced and energy efficiency) to
that of the traditional technology.
Parboiling vessel and stove
Parboiling Stove
(Reduction of heat loss)

Parboiling Vessel
Uniform distribution of steam
Main ideas behind the Parboiling
Technology developed
Two Drying Phases
1st phase, dry to 18 % MC under the sun

2nd phase, dry to 14 % MC under the
shade

Stove uses
- Wood or
- Charcoal or
- Briquettes.

Parboiling Vessel & Stove

Rubber roll or higher
type mills
Soaking, Steaming, Drying and Milling are
critical in producing quality parboiled rice
Variety

Husk Type Soaking Temp
(oC)

Steaming Time (Min)

TOX3145

Thin

80

20

CICA-8

Thick

90

25

TIANAN-5

Thick

90

25

Variety

Drying Phases
1st to 18
%MC/2nd to 14
% MC
Shade/Sun
Sun/Sun
Sun/Shade

% Head Rice

% Rotten grains

47.21
71.47
85.00

0.50
0.02
0.05

TOX3145
TOX3145
TOX3145
Observed differences in Physical and
Cooking characteristics
Rice type

Non
parboiled

(%) HR

33.46c*

Traditional 55.16b
parboiled
Improved
parboiled

87.71a

CG
HDG(%) Whiteness Yellowness pH Swelling
(No./50gr
(CIE L*)
(CIE b*)
ratio
ains)
6.33b
/
85.52a
11.33b
6.22b 3.26b

11.33a

4.38a

57.63c

16.73a

5.78a

3.16b

1.33c

0.02b

71.39b

11.49b

6.23b 3.53a

HR=Head rice, CG=Cracked grains, HDG= Heat damaged grains
* numbers with different superscript letters are significantly different at the 0.05 level
Efficiency of Parboiling Stoves using
The Water Boiling Test
stove

Phases

TTB(mi
n)

BR
(g/min)

SFC
(g/l)

Fire Power
(watts)

TDR

Traditional Cold-start 15.06a*
high power
Improved
10.06b

78.53b

487.47b

23889.43b

/

208.46a

884.47a

63723.60a

/

Traditional Hot-start
14.10a
high power
Improved
8.06b

204.56b

1119.50a

62532.50b

/

259.96a

884.47b

79653.50a

/

Traditional Simmering

/

41.50b

18451.80a

12584.50b

1.90b

Improved

/

92.60a

16746.33b

28187.46a

2.24a

TTB=Time to boil, BR=Burning rate, SFC= Specific fuel consumption, TDR=Turndown ratio
* Numbers with superscript a are higher and different from b at the 0.05 level
Quality dedifferentiation of domestic
from imported rice through proper
parboiling

Traditional parboiling

Improved parboiling

 16% of consumer think it was imported &
- Discounted traditionally parboiled rice
by 2%.

63% of consumer think it was imported &
- Paid 5% premium price for improved
parboiled rice.
Conclusions & Recommendations
• The improved parboiling technology produced high
quality rice that mimics premium quality imported rice.

• Consumers were willing to pay 5 % premium price for
this rice.
• The stove was more energy efficient and friendly to use
than the traditional stove.
• The technology is easy to build at the village level and
may be easily adopted by small to medium-scale rice
processors in SSA.
Th3_Development of an improved parboiling technology for small to medium-scale rice processors in sub-Saharan Africa

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Th3_Development of an improved parboiling technology for small to medium-scale rice processors in sub-Saharan Africa

  • 1. Development of an improved parboiling technology for small to medium-scale rice processors in sub-Saharan Africa S.A. Ndindeng*, J.T. Manful, N. Woin et al, S.Ndindeng@cgiar.org
  • 2. The problem with rice in SSA is not only the quantity but also the quality • Rice is fast becoming a global staple and its demand is on the rise especially in Sub Saharan African (SSA) countries. • The quantity produced is far smaller than what is consumed • Also the quality of locally produced rice does not satisfy the needs of urban consumers • Postharvest losses (quantitative and qualitative) in rice in most SAA countries has been attributed to poor postharvest practices and utilization of inappropriate equipment. • postharvest losses reduction leads to 15–20% increase in rice
  • 3. Proper parboiling can upgrade the quality of locally produced rice • Locally produced rice has a high proportion of broken fractions, is of mixed varieties and contains impurities. • Proper parboiling reduce grain breakages, impurities and improves on the nutritional quality of milled rice. Parboiling is common in SSA countries like Cameroon, Nigeria, Ghana and Benin but the parboiling procedure and vessel used does not consistently result in high quality parboiled milled rice. In addition the stove results in high energy loss and exposes the processors to heat burns. Traditional parboiling
  • 4. Methodology • Constructed a parboiling vessel and stove in partnership with Taless-Seimef and MIPROMALO respectively for small to medium scale (10 - 1000 kg per day). • Determined the optimum soaking temperature, steaming time, drying and milling conditions. • Compared the outputs of the improved technology (quality of rice produced and energy efficiency) to that of the traditional technology.
  • 5. Parboiling vessel and stove Parboiling Stove (Reduction of heat loss) Parboiling Vessel Uniform distribution of steam
  • 6. Main ideas behind the Parboiling Technology developed Two Drying Phases 1st phase, dry to 18 % MC under the sun 2nd phase, dry to 14 % MC under the shade Stove uses - Wood or - Charcoal or - Briquettes. Parboiling Vessel & Stove Rubber roll or higher type mills
  • 7. Soaking, Steaming, Drying and Milling are critical in producing quality parboiled rice Variety Husk Type Soaking Temp (oC) Steaming Time (Min) TOX3145 Thin 80 20 CICA-8 Thick 90 25 TIANAN-5 Thick 90 25 Variety Drying Phases 1st to 18 %MC/2nd to 14 % MC Shade/Sun Sun/Sun Sun/Shade % Head Rice % Rotten grains 47.21 71.47 85.00 0.50 0.02 0.05 TOX3145 TOX3145 TOX3145
  • 8. Observed differences in Physical and Cooking characteristics Rice type Non parboiled (%) HR 33.46c* Traditional 55.16b parboiled Improved parboiled 87.71a CG HDG(%) Whiteness Yellowness pH Swelling (No./50gr (CIE L*) (CIE b*) ratio ains) 6.33b / 85.52a 11.33b 6.22b 3.26b 11.33a 4.38a 57.63c 16.73a 5.78a 3.16b 1.33c 0.02b 71.39b 11.49b 6.23b 3.53a HR=Head rice, CG=Cracked grains, HDG= Heat damaged grains * numbers with different superscript letters are significantly different at the 0.05 level
  • 9. Efficiency of Parboiling Stoves using The Water Boiling Test stove Phases TTB(mi n) BR (g/min) SFC (g/l) Fire Power (watts) TDR Traditional Cold-start 15.06a* high power Improved 10.06b 78.53b 487.47b 23889.43b / 208.46a 884.47a 63723.60a / Traditional Hot-start 14.10a high power Improved 8.06b 204.56b 1119.50a 62532.50b / 259.96a 884.47b 79653.50a / Traditional Simmering / 41.50b 18451.80a 12584.50b 1.90b Improved / 92.60a 16746.33b 28187.46a 2.24a TTB=Time to boil, BR=Burning rate, SFC= Specific fuel consumption, TDR=Turndown ratio * Numbers with superscript a are higher and different from b at the 0.05 level
  • 10. Quality dedifferentiation of domestic from imported rice through proper parboiling Traditional parboiling Improved parboiling  16% of consumer think it was imported & - Discounted traditionally parboiled rice by 2%. 63% of consumer think it was imported & - Paid 5% premium price for improved parboiled rice.
  • 11. Conclusions & Recommendations • The improved parboiling technology produced high quality rice that mimics premium quality imported rice. • Consumers were willing to pay 5 % premium price for this rice. • The stove was more energy efficient and friendly to use than the traditional stove. • The technology is easy to build at the village level and may be easily adopted by small to medium-scale rice processors in SSA.